BMP Synchronous Motor Motor Manual V1.3, 01.2017 0198441113981, V1.3, 01.2017

BMP Synchronous motor Motor manual V1.3, 01.2017 0198441113981, V1.3, 01.2017

www.schneider-electric.com BMP

The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or relia- bility of these products for specific user applications. It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein. If you have any sugges- tions for improvements or amendments or have found errors in this publication, please notify us. No part of this document may be reproduced in any form or by any means, electronic or mechanical, including photocopying, without express written permission of Schneider Electric. All pertinent state, regional, and local safety regulations must be observed when installing and using this product. For reasons of safety and to help ensure compliance with documented system data, only the manufacturer should perform repairs to components. When devices are used for applications with technical safety requirements, the relevant instructions must be followed. Failure to use Schneider Electric software or approved software with our hardware products may result in injury, harm, or improper operating results. Failure to observe this information can result in injury or equipment damage. © 2017 Schneider Electric. All rights reserved. 0198441113981, V1.3, 01.2017 2 Synchronous motor BMP Table of contents Table of contents

Table of contents 3 Safety Information 5 Hazard categories 5 Please note 6 Qualification of personnel 6 Intended use 6 Product Related Information 7 Terminology Derived from Standards 10 About the book 13 1 Introduction 15 1.1 Motor family 15 1.2 Options and accessories 15 1.3 Nameplate 16 1.4 Type code 17 1.5 Permissible product combinations 18 2 Technical Data 19 2.1 General characteristics 19 2.2 Motor-specific data 22 2.2.1 Motor data per drive 23 2.3 Dimensions 28 2.4 Shaft-specific data 31 2.4.1 Force for pressing on 31 2.4.2 Shaft load 32 2.5 Conditions for UL 1004-1, UL 1004-6 and CSA 22.2 No. 100 33 2.6 Certifications 33 3 Installation 35 3.1 Overview of procedure 37 3.2 Electromagnetic compatibility (EMC) 37 3.3 Before mounting 40 3.4 Mounting the motor 45 3.4.1 Installation and connection of IP67 kit (accessory) 47 3.5 Electrical installation 48 3.5.1 Connectors and connector assignments 48 0198441113981, V1.3, 01.2017 Synchronous motor 3 Table of contents BMP

3.5.2 Power connection 49 4 Commissioning 53 4.1 Default values of the accessible parameters 56 5 Diagnostics and troubleshooting 57 5.1 Mechanical problems 57 5.2 Electrical problems 57 6 Accessories and spare parts 59 6.1 IP67 Kit 59 6.2 Connectors 59 6.3 Motor cables 59 6.3.1 Motor cables 1.5 mm2 59 6.3.2 Motor cables 2.5 mm2 60 7 Service, maintenance and disposal 61 7.1 Service address 61 7.2 Maintenance 61 7.3 Replacing the motor 63 7.4 Shipping, storage, disposal 64 Glossary 65 Terms and Abbreviations 65 Table of figures 67 Index 69 0198441113981, V1.3, 01.2017 4 Synchronous motor BMP Safety Information Safety Information

Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, service, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.

The addition of this symbol to a DANGER safety label indicates that an electrical hazard exists, which will result in personal injury if the instructions are not followed. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety instructions that follow this symbol to avoid possible injury or death.

Hazard categories

Safety instructions to the user are highlighted by safety alert symbols in the manual. In addition, labels with symbols and/or instructions are attached to the product that alert you to potential hazards. Four hazard categories exist depending on the criticality and nature of the hazard. DANGER DANGER indicates a hazardous situation, which, if not avoided, will result in death or serious injury.

WARNING WARNING indicates a hazardous situation, which, if not avoided, could result in death, serious injury, or equipment damage.

CAUTION CAUTION indicates a hazardous situation, which, if not avoided, could result in injury or equipment damage.

NOTICE NOTICE indicates a hazardous situation, which, if not avoided, can result in equipment damage. 0198441113981, V1.3, 01.2017 Synchronous motor 5 Safety Information BMP Please note

Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material. A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and its installation, and has received safety training to recognize and avoid the hazards involved.

Qualification of personnel

Only appropriately trained persons who are familiar with and understand the contents of this manual and all other pertinent product documentation are authorized to work on and with this product. In addition, these persons must have received safety training to recognize and avoid the hazards involved. The qualified person must be able to detect possible hazards that may arise from parameterization, modifying parameter values and generally from mechanical, electrical, or electronic equipment. The qualified person must be familiar with the standards, provisions, and regulations for the prevention of industrial accidents, which they must observe when designing and implementing the system.

Intended use

This product is a motor and intended for industrial use according to the present manual. This product is not intended for use in cranes, elevators, vertical axes, applications with high moment of inertia or continuous regeneration conditions. The product may only be used in compliance with all applicable safety regulations and directives, the specified requirements and the technical data. Prior to using the product, you must perform a risk assessment in view of the planned application. Based on the results, the appropriate safety measures must be implemented. Since the product is used as a component in an overall system, you must ensure the safety of persons by means of the design of this overall system. Operate the product only with the specified cables and accessories. Use only genuine accessories and spare parts. Any use other than the use explicitly permitted is prohibited and can result in hazards. Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. 0198441113981, V1.3, 01.2017 6 Synchronous motor BMP Safety Information Product Related Information

The use and application of the information contained herein require expertise in the design and programming of automated control systems. Only you, the user, machine builder or integrator, can be aware of all the conditions and factors present during installation and setup, operation, repair and maintenance of the machine or process. You must also consider any applicable standards and/or regulations with respect to grounding of all equipment. Verify compliance with any safety information, different electrical requirements, and normative standards that apply to your machine or process in the use of this equipment. Many components of the equipment, including the printed circuit board, operate with mains voltage, or present transformed high currents, and/or high voltages. The motor itself generates voltage when the motor shaft is rotated. 0198441113981, V1.3, 01.2017 Synchronous motor 7 Safety Information BMP

DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH • Only appropriately trained persons who are familiar with and understand the contents of this manual and all other pertinent product documentation and who have received safety training to recognize and avoid hazards involved are authorized to work on and with this drive system. Installation, adjustment, repair and maintenance must be performed by qualified personnel. • The system integrator is responsible for compliance with all local and national electrical code requirements as well as all other applicable regulations with respect to grounding of all equipment. • Many components of the product, including the printed circuit boards, operate with mains voltage. Do not touch. Use only elec- trically insulated tools. • Do not touch unshielded components or terminals with voltage present. • Motors can generate voltage when the shaft is rotated. Prior to performing any type of work on the drive system, block the motor shaft to prevent rotation. • AC voltage can couple voltage to unused conductors in the motor cable. Insulate both ends of unused conductors of the motor cable. • Do not short across the DC bus terminals or the DC bus capacitors or the braking resistor terminals. • Before performing work on the drive system: - Disconnect all power, including external control power that may be present. - Place a "Do Not Turn On" label on all power switches. - Lock all power switches in the open position. - Wait 15 minutes to allow the DC bus capacitors to discharge. The DC bus LED is not an indicator of the absence of DC bus voltage that can exceed 800 Vdc. Measure the voltage on the DC bus between the DC bus terminals (PA/+ and PC/-) using a properly rated voltmeter to verify that the voltage is less than 42 Vdc. - If the DC bus capacitors do not discharge properly, contact your local Schneider Electric representative. Do not repair or operate the product. • Install and close all covers before applying voltage. Failure to follow these instructions will result in death or serious injury. 0198441113981, V1.3, 01.2017 8 Synchronous motor BMP Safety Information

This equipment has been designed to operate outside of any hazardous location. Only install this equipment in zones known to be free of a hazardous atmosphere. DANGER POTENTIAL FOR EXPLOSION Install and use this equipment in non-hazardous locations only. Failure to follow these instructions will result in death or serious injury.

NOTE: See the product manual of the drive for additional important safety information. If the power stage is disabled unintentionally, for example as a result of a power outage, errors or functions, the motor is no longer deceler- ated in a controlled way. WARNING UNINTENDED EQUIPMENT OPERATION Verify that movements without braking effect cannot cause injuries or equipment damage. Failure to follow these instructions can result in death, serious injury, or equipment damage.

WARNING LOSS OF CONTROL • The designer of any control scheme must consider the potential failure modes of control paths and, for certain critical control functions, provide a means to achieve a safe state during and after a path failure. Examples of critical control functions are emergency stop and overtravel stop, power outage and restart. • Separate or redundant control paths must be provided for critical control functions. • System control paths may include communication links. Consider- ation must be given to the implications of unanticipated transmis- sion delays or failures of the link. • Observe all accident prevention regulations and local safety guidelines. 1) • Each implementation of this equipment must be individually and thoroughly tested for proper operation before being placed into service. Failure to follow these instructions can result in death, serious injury, or equipment damage.

1) For additional information, refer to NEMA ICS 1.1 (latest edition), “Safety Guidelines for the Application, Installation, and Maintenance of Solid State Control” and to NEMA ICS 7.1 (latest edition), “Safety Standards for Construction and Guide for Selection, Installation and Operation of Adjustable-Speed Drive Systems” or their equivalent governing your particular location. 0198441113981, V1.3, 01.2017 Synchronous motor 9 Safety Information BMP Terminology Derived from Standards

The technical terms, terminology, symbols and the corresponding descriptions in this manual, or that appear in or on the products them- selves, are generally derived from the terms or definitions of international standards. In the area of functional safety systems, drives and general automation, this may include, but is not limited to, terms such as "safety", "safety function", "safe state", "fault", "fault reset", "malfunction", "failure", "error", "error message", "dangerous", etc. Among others, these standards include:

Standard Description EN 61131-2:2007 Programmable controllers, part 2: Equipment requirements and tests. ISO 13849-1:2008 Safety of machinery: Safety related parts of control systems. General principles for design. EN 61496-1:2013 Safety of machinery: Electro-sensitive protective equipment. Part 1: General requirements and tests. ISO 12100:2010 Safety of machinery - General principles for design - Risk assessment and risk reduction EN 60204-1:2006 Safety of machinery - Electrical equipment of machines - Part 1: General requirements EN 1088:2008 Safety of machinery - Interlocking devices associated with guards - Principles for design and selection ISO 14119:2013 ISO 13850:2006 Safety of machinery - Emergency stop - Principles for design EN/IEC 62061:2005 Safety of machinery - Functional safety of safety-related electrical, electronic, and electronic programmable control systems IEC 61508-1:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems: General requirements. IEC 61508-2:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems: Requirements for electrical/electronic/programmable electronic safety-related systems. IEC 61508-3:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems: Software requirements. IEC 61784-3:2008 Digital data communication for measurement and control: Functional safety field buses. 2006/42/EC Machinery Directive 2004/108/EC Electromagnetic Compatibility Directive 2006/95/EC Low Voltage Directive

In addition, terms used in the present document may tangentially be used as they are derived from other standards such as:

Standard Description IEC 60034 series Rotating electrical machines IEC 61800 series Adjustable speed electrical power drive systems IEC 61158 series Digital data communications for measurement and control – Fieldbus for use in industrial control systems

Finally, the term "zone of operation" may be used in conjunction with the description of specific hazards, and is defined as it is for a "hazard zone" or "danger zone" in the Machinery Directive (2006/42/EC) and ISO 12100:2010. 0198441113981, V1.3, 01.2017 10 Synchronous motor BMP Safety Information

NOTE: The aforementioned standards may or may not apply to the specific products cited in the present documentation. For more information concerning the individual standards applicable to the products described herein, see the characteristics tables for those product references. 0198441113981, V1.3, 01.2017 Synchronous motor 11 Safety Information BMP 0198441113981, V1.3, 01.2017 12 Synchronous motor BMP About the book About the book

This manual is valid for BMP standard products. Chapter "1 Introduction" lists the type code for this product. The type code allows you to identify whether your product is a standard product or a customized version. Work steps If work steps must be performed consecutively, this sequence of steps is represented as follows: ■ Special prerequisites for the following work steps ▶ Step 1 ◁ Specific response to this work step ▶ Step 2 If a response to a work step is indicated, this allows you to verify that the work step has been performed correctly. Unless otherwise stated, the individual steps must be performed in the specified sequence. Making work easier Information on making work easier is highlighted by this symbol: Sections highlighted this way provide supplementary information on making work easier.

SI units Technical data are specified in SI units. Converted units are shown in parentheses behind the SI unit; they may be rounded. Example: Minimum conductor cross section: 1.5 mm2 (AWG 14) Glossary Explanations of special technical terms and abbreviations. Index List of keywords with references to the corresponding page numbers. Related documents Use your tablet or your PC to quickly access detailed and comprehen- sive information on all our products on www.schneider-electric.com The Internet site provides the information you need for products and solutions • The whole catalog for detailed characteristics and selection guides • The CAD files to help design your installation, available in over 20 different file formats • All software and firmware to maintain your installation up to date • A large quantity of White Papers, Environment documents, Appli- cation solutions, Specifications... to gain a better understanding of our electrical systems and equipment or automation • And finally all the User Guides related to your drive, listed below: 0198441113981, V1.3, 01.2017 Synchronous motor 13 About the book BMP

Title of Documentation Reference Number Atv320 Getting Started NVE21763 (English), NVE21771 (French), NVE21772 (German), NVE21773 (Spanish), NVE21774 (Italian), NVE21776 (Chinese) Altivar 320 Getting Started Annex (SCCR) NVE21777 (English) Altivar 320 Installation manual NVE41289 (English), NVE41290 (French), NVE41291 (German), NVE41292 (Spanish), NVE41293 (Italian), NVE41294 (Chinese) Altivar 320 Programming manual NVE41295 (English), NVE41296 (French), NVE41297 (German), NVE41298 (Spanish), NVE41299 (Italian), NVE41300 (Chinese) Altivar 320 Modbus Serial Link manual NVE41308 (English) Altivar 320 Modbus TCP - Ethernet IP man- NVE41313 (English) ual (VW3A3616) Altivar 320 PROFIBUS DP manual NVE41310 (English) (VW3A3607) Altivar 320 DeviceNet manual (VW3A3609) NVE41314 (English) Altivar 320 CANopen manual (VW3A3608, NVE41309 (English) 618, 628) Altivar 320 POWERLINK manual NVE41312 (English) (VW3A3619) Altivar 320 EtherCAT manual (VW3A3601) NVE41315 (English) Altivar 320 Communication Parameters NVE41316 (English) Altivar 320 Safety Functions manual NVE50467 (English), NVE50468 (French), NVE50469 (German), NVE50470 (Spanish), NVE50472 (Italian), NVE50473 (Chinese) BMP Synchronous Motor manual 0198441113981-EN (English), 0198441113982-FR (French), 0198441113980-DE (German), 0198441113984-ES (Spanish), 0198441113983-IT (Italian), 0198441113985-ZH (Chinese) SoMove: FDT SoMove_FDT (English, French, German, Spanish, Ital- ian, Chinese) Altivar 320: DTM ATV320_DTM_Library (Eng- lish, French, German, Span- ish, Italian, Chinese)

You can download these technical publications and other technical information from our website at http://www.schneider-electric.com/ww/en/download 0198441113981, V1.3, 01.2017 14 Synchronous motor BMP 1 Introduction 1 Introduction

1.1 Motor family

The motors are AC synchronous motors with a very high power density. A drive system consists of the AC synchronous motor and the appropriate drive. Maximum performance requires the motor and drive to be adapted to each other. Characteristics The AC synchronous motors feature: • High power density: the use of the latest magnetic materials and an optimized design result in motors with a shorter length at a com- parable torque. • High energy efficiency: due to optimized stator and rotor design with permanent magnets. Since these motors have a smaller size and operate without forced cooling, the surface temperature may be higher than that of an asynchronous motor.

1.2 Options and accessories

The motors are available with various options such as: • Various lengths • Various sizes The options can be found in the type code section on page 17. For accessories see chapter "6 Accessories and spare parts", page 59. 0198441113981, V1.3, 01.2017 Synchronous motor 15 1 Introduction BMP 1.3 Nameplate

The nameplate contains the following data:

10 11 1 2 12 BMP000000000000 C US 3 ID-No 0000000000000 3~ Th-CI F IP40(65) Thermo PTC 13 4 Umax 000Vrms 14 5 Imax 0.00Arms DOM dd.mm.yyyy nmax 0000rpm Mass 00kg SN 0000000000 15 6 IN 0.00Arms 16 7 MN 0.00Nm IEC 60034-1 PN 0.00kW Made in Germany QD 17 8 nN 0000rpm 18 9 19

Figure 1: Nameplate

(1) Motor type, see type code (2) Identification number (3) Maximum nominal value of supply voltage (4) Maximum Current (5) Maximum speed of rotation (6) Nominal Current (7) Nominal torque (8) Nominal power (9) Nominal speed of rotation (10) Number of motor phases (11) Thermal class (12) Degree of protection (housing without shaft bushing) (13) Temperature sensor (14) Date of manufacture (15) Serial number (16) Mass of the motor (17) Applied standard (18) Country of manufacture, site (19) Barcode 0198441113981, V1.3, 01.2017 16 Synchronous motor BMP 1 Introduction 1.4 Type code

BMP 070 1 C 3 N A 2 A Product family BMP: Synchronous motor - medium moment of inertia

Size (housing) 070 = 70 mm flange 100 = 100 mm flange 140 = 140 mm flange

Length 1 = 1 stack 2 = 2 stacks

Winding C = 1500 rpm (drive with 400 Vac supply voltage) F = 1500/3000 rpm (drive with 200/400 Vac supply voltage) R = 3000 rpm (drive with 200 Vac supply voltage)

Shaft and degree of protection 3 = Parallel key; degree of protection: shaft and housing IP65 1)

Encoder system N = No encoder

Holding brake A = Without holding brake

Connection version 2 = Angular connector 90°, can be rotated

Mechanical interface - mounting A = International IEC Standard 1) In the case of mounting position IM V3 (drive shaft vertical, shaft end up), the motor only has degree of protection IP50.

If you have questions concerning the type code, contact your Schneider Electric sales office. Designation customized version In the case of a customized version, position 8 of the type code is an "S". The subsequent number defines the customized version. Exam- ple: B∙∙∙∙∙∙S1234 Contact your machine vendor if you have questions concerning customized versions. 0198441113981, V1.3, 01.2017 Synchronous motor 17 1 Introduction BMP 1.5 Permissible product combinations

Drive Motor Supply voltage Nominal power Vac kW ATV32H037N4, ATV320U04N4∙ BMP0701F 400 0.37 ATV32H037M2, ATV320U04M2∙ BMP0701R 200 0.37 ATV32H055N4, ATV320U06N4∙ BMP0702F 400 0.55 ATV32H055M2, ATV320U06M2∙ BMP0702R 200 0.55 ATV32H075N4, ATV320U07N4∙ BMP1001F 400 0.75 ATV32HU11N4, ATV320U11N4∙ BMP1001F 400 0.75 ATV32H075M2, ATV320U07M2∙ BMP1001R 200 0.75 ATV32HU15N4, ATV320U15N4∙ BMP1002F 400 1.50 ATV32HU11M2, ATV320U11M2∙ BMP1002R 200 1.10 ATV32HU15M2, ATV320U15M2∙ BMP1002R 200 1.50 ATV32HU11N4, ATV320U11N4∙ BMP1401C 400 1.10 ATV32HU15N4, ATV320U15N4∙ BMP1401C 400 1.10 ATV32HU11M2, ATV320U11M2∙ BMP1401F 200 1.10 ATV32HU15M2, ATV320U15M2∙ BMP1401F 200 1.10 ATV32HU22N4, ATV320U22N4∙ BMP1401F 400 2.00 ATV32HU22M2, ATV320U22M2∙ BMP1401R 200 2.00 ATV32HU22N4, ATV320U22N4∙ BMP1402C 400 2.20 ATV32HU22M2, ATV320U22M2∙ BMP1402F 200 2.20 ATV32HU30N4, ATV320U30N4∙ BMP1402F 400 3.00 ATV32HU40N4, ATV320U40N4∙ BMP1402F 400 3.00 0198441113981, V1.3, 01.2017 18 Synchronous motor BMP 2 Technical Data 2 Technical Data

This chapter contains information on the ambient conditions and on the mechanical and electrical properties of the product family and the accessories.

2.1 General characteristics

Motor type AC synchronous motor Number of pairs of poles 5 Degree of protection motor housing IP65 As per IEC 60034-5 Degree of protection with IP67 kit IP67 1) As per IEC 60034-5 Thermal class F (155 C°) As per IEC 60034-1 Vibration grade A As per IEC 60034-14 Test voltage > 2400 Vac As per IEC 60034-1 Maximum permissible winding voltage BMP∙∙∙∙C 480 Vac BMP∙∙∙∙F 480 Vac BMP∙∙∙∙R 240 Vac Temperature sensor PTC, switching threshold 155°C As per DIN 44081, DIN 44082 (311°F) Maximum voltage to ground 280 Vac Perpendicularity normal class As per IEC 60072-1, DIN 42955 Housing color Black RAL 9005 Overvoltage category III As per IEC 61800-5-1 Protection class 2) I As per IEC 61140, EN 50178 1) In the case of mounting position IM V3 (drive shaft vertical, shaft end upward), the motor only has degree of protection IP 50. The degree of protection only relates to the motor itself, not to mounted components such as, for example, a gearbox. 2) The signals of the temperature sensor meet the PELV requirements.

Compatibility with foreign substan- The motor has been tested for compatibility with many known sub- ces stances and with the latest available knowledge. Nonetheless, you must perform a compatibility test prior to using a foreign substance. Climatic environmental conditions The environment during transportation and storage must be dry and transportation and storage free from dust. The storage time is primarily limited by the service life of the lubricants in the bearings. Do not store the product for more than 36 months and periodically operate the motor.

Temperature °C -40 ... 70 (°F) (-40 ... 158) Relative humidity (non-condens- % ≤75 ing) Set of class combinations as per IE 21 IEC 60721-3-2 0198441113981, V1.3, 01.2017 Synchronous motor 19 2 Technical Data BMP

Climatic environmental conditions 1) operation Ambient temperature (no icing, °C -20 ... 40 non-condensing) (°F) (-4 ... 104) Ambient temperature with current °C 40 ... 60 derating of 1% per °C (per 1.8 °F) (°F) (104 ... 140) 1)

Relative humidity (non-condens- % 5 ... 85 ing) Class as per IEC 60721-3-3 3K3, 3Z12, 3Z2, 3B2, 3C1, 3M6 Installation altitude 2) m <1000 (ft) (<3281) Installation altitude with current m 1000 ... 3000 reduction of 1% per 100 m (328 ft) (ft) (3281 ... 9843) at altitudes of more than 1000 m (3281 ft) 2) 1) Limit values with flanged motor (steel plate, height and width = 2.5 * motor flange, 10 mm (0.39 in) thickness, centered hole). 2) The installation altitude is defined in terms of altitude above mean sea level.

Vibration and shock Vibration, sinusoidal Type test with 10 runs as per IEC 60068-2-6 0.15 mm (10 ... 60 Hz) 20 m/s2 (60 ... 500 Hz) Shock, semi-sinusoidal Type test with 3 shocks in each direction as per IEC 60068-2-27 150 m/s2 (11 ms)

Service life Nominal bearing service life L10h 1) h 20000 1) Operating hours at a probability of failure of 10%

The service life of the motors when operated correctly is limited primarily by the service life of the rolling bearing. The following operating conditions significantly reduce the service life: • Installation altitude >1000 m (3281 ft) above mean sea level • Rotary movements exclusively within a fixed angle of <100° • Operation under vibration load >20 m/s2 • Allowing sealing rings to run dry • Contact of the seals with aggressive substances Shaft sealing ring / degree of pro- The motors can be equipped with an optional shaft sealing ring. With tection a shaft sealing ring, they have degree of protection IP65. The shaft sealing ring limits the maximum speed of rotation to 6000 rpm. Note the following: • The shaft sealing ring is factory-pre-lubricated. • If the seals run dry, this increases friction and greatly reduces the service life of the sealing rings. 0198441113981, V1.3, 01.2017 20 Synchronous motor BMP 2 Technical Data

Compressed air connection The compressed air generates a permanent overpressure inside the motor. This overpressure inside the motor is used to obtain degree of protection IP67. Compressed air must also be available when the system is switched off, for example to maintain the required degree of protection during cleaning work. When the compressed air is switched off, the degree of protection is decreased to IP65. The degree of protection only relates to the motor itself, not to mounted components such as, for example, a gearbox. Special compressed air must be used:

Nominal pressure bar 0.1 ... 0.3 (psi) (1.45 ... 4.35) Maximum air pressure bar 0.4 (psi) (5.8) Permissible humidity % 20 ... 30 Other properties of the com- Free from dust, free from oil pressed air

Tightening torque and property class of screws used

Tightening torque of housing screws M3 Nm (lb∙in) 1 (8.85) Tightening torque of housing screws M4 Nm (lb∙in) 1.5 (13.28) Tightening torque of housing screws M5 Nm (lb∙in) 5 (44.3) Tightening torque protective ground conductor M4 Nm (lb∙in) 2.9 (25.7) Property class of the screws 8.8

Approved drives You may only use drives that are approved for the corresponding BMP motor. See "1.5 Permissible product combinations" for a list of permissible product combinations. 0198441113981, V1.3, 01.2017 Synchronous motor 21 2 Technical Data BMP 2.2 Motor-specific data

M [Nm]

0 v [min-1] 1 2 [Hz] nmin nmax fmin fmax

Figure 2: Characteristic curve BMP (1) The range is only permissible during acceleration phases and deceleration phases. The range must be left as quickly as possible. Other ranges of the speed of rotation can be optimized by adjusting the default values in the configuration file, see "4 Commissioning". (2) Continuous operation with the default values from the configuration file. 0198441113981, V1.3, 01.2017 22 Synchronous motor BMP 2 Technical Data

2.2.1 Motor data per drive

Motor type BMP0701F BMP0701R Drive ATV32H037N4, ATV320U04N4∙ ATV32H037M2, ATV320U04M2∙

Nominal torque MN Nm 1.18 1.18

Peak torque Mmax Nm 3.16 3.70

Nominal current IN Arms 0.80 1.45

Maximum current Imax Arms 2.30 5.00

Nominal speed of rotation nN rpm 3000 3000

Maximum speed of rotation nmax rpm 3600 3600

Minimum speed of rotation nmin rpm 720 510

Nominal frequency fN Hz 250 250

Maximum frequency fmax Hz 300 300

Minimum frequency fmin Hz 60 43

Nominal power PN kW 0.37 0.37

Maximum winding voltage Umax Vac 480 240

Torque constant kt Nm/A 1.48 0.81

Winding resistance R20 Ω 17.75 5.37

Winding inductance Lq mH 40.03 12.15

Winding inductance Ld mH 40.03 12.15 Rotor inertia without holding brake kgcm2 0.59 0.59 JM Mass without holding brake m kg 1.60 1.60 0198441113981, V1.3, 01.2017 Synchronous motor 23 2 Technical Data BMP

Motor type BMP0702F BMP0702R Drive ATV32H055N4, ATV320U06N4∙ ATV32H055M2, ATV320U06M2∙

Nominal torque MN Nm Nm 1.75 1.75

Peak torque Mmax Nm Nm 4.24 4.54

Nominal current IN Arms Arms 1.16 2.08

Maximum current Imax Arms Arms 2.90 5.60 Nominal speed of rota- rpm rpm 250 250 tion nN Maximum speed of rpm rpm 300 300 rotation nmax Minimum speed of rpm rpm 25 25 rotation nmin

Nominal frequency fN Hz Hz 3000 3000 Maximum frequency Hz Hz 3600 3600 fmax

Minimum frequency fmin Hz Hz 300 300

Nominal power PN kW kW 0.55 0.55 Maximum winding volt- Vac Vac 480 240 age Umax

Torque constant kt Nm/A Nm/A 1.51 0.84

Winding resistance R20 Ω Ω 6.96 2.19

Winding inductance Lq mH mH 20.70 6.45

Winding inductance Ld mH mH 20.70 6.45 Rotor inertia without kgcm2 kgcm2 1.13 1.13 holding brake JM Mass without holding kg kg 1.80 1.80 brake m 0198441113981, V1.3, 01.2017 24 Synchronous motor BMP 2 Technical Data

Motor type BMP1001F BMP1001F Drive ATV32H075N4, ATV320U07N4∙ ATV32HU11N4, ATV320U11N4∙

Nominal torque MN Nm 2.39 2.39

Peak torque Mmax Nm 5.68 7.06

Nominal current IN Arms 1.40 1.40

Maximum current Imax Arms 3.50 4.50

Nominal speed of rotation nN rpm 3000 3000

Maximum speed of rotation nmax rpm 3600 3600

Minimum speed of rotation nmin rpm 300 300

Nominal frequency fN Hz 250 250

Maximum frequency fmax Hz 300 300

Minimum frequency fmin Hz 25 25

Nominal power PN kW 0.75 0.75

Maximum winding voltage Umax Vac 480 480

Torque constant kt Nm/A 1.71 1.71

Winding resistance R20 Ω 4.54 4.54

Winding inductance Lq mH 15.30 15.30

Winding inductance Ld mH 13.28 13.28 Rotor inertia without holding brake kgcm2 3.19 3.19 JM Mass without holding brake m kg 3.34 3.34

Motor type BMP1001R BMP1002F Drive ATV32H075M2, ATV320U07M2∙ ATV32HU15N4, ATV320U15N4∙

Nominal torque MN Nm 2.39 4.77

Peak torque Mmax Nm 5.99 9.33

Nominal current IN Arms 2.70 3.05

Maximum current Imax Arms 7.20 6.20

Nominal speed of rotation nN rpm 3000 3000

Maximum speed of rotation nmax rpm 3600 3600

Minimum speed of rotation nmin rpm 300 300

Nominal frequency fN Hz 250 250

Maximum frequency fmax Hz 300 300

Minimum frequency fmin Hz 25 25

Nominal power PN kW 0.75 1.50

Maximum winding voltage Umax Vac 240 480

Torque constant kt Nm/A 0.884 1.56

Winding resistance R20 Ω 1.28 1.75

Winding inductance Lq mH 4.08 7.65

Winding inductance Ld mH 3.54 6.64 Rotor inertia without holding brake kgcm2 3.19 6.28 JM Mass without holding brake m kg 3.34 4.92 0198441113981, V1.3, 01.2017 Synchronous motor 25 2 Technical Data BMP

Motor type BMP1002R BMP1002R BMP1401C Drive ATV32HU11M2, ATV32HU15M2, ATV32HU11N4, ATV320U11M2∙ ATV320U15M2∙ ATV320U11N4∙

Nominal torque MN Nm 3.50 4.77 7.00

Peak torque Mmax Nm 8.43 9.60 13.49

Nominal current IN Arms 4.20 5.72 2.29

Maximum current Imax Arms 10.40 12.00 4.50

Nominal speed of rotation nN rpm 3000 3000 1500

Maximum speed of rotation nmax rpm 3600 3600 1800

Minimum speed of rotation nmin rpm 300 300 150

Nominal frequency fN Hz 250 250 125

Maximum frequency fmax Hz 300 300 150

Minimum frequency fmin Hz 25 25 13

Nominal power PN kW 1.10 1.50 1.10

Maximum winding voltage Umax Vac 240 240 480

Torque constant kt Nm/A 0.83 0.83 3.06

Winding resistance R20 Ω 0.53 0.53 2.56

Winding inductance Lq mH 2.18 2.18 23.33

Winding inductance Ld mH 1.89 1.89 19.40 Rotor inertia without holding brake kgcm2 6.28 6.28 16.46 JM Mass without holding brake m kg 4.92 4.92 8.00

Motor type BMP1401C BMP1401F BMP1401F Drive ATV32HU15N4, ATV32HU11M2, ATV32HU15M2, ATV320U15N4∙ ATV320U11M2∙ ATV320U15M2∙

Nominal torque MN Nm 7.00 7.00 7.00

Peak torque Mmax Nm 18.05 15.95 18.15

Nominal current IN Arms 2.29 4.42 4.42

Maximum current Imax Arms 6.20 10.40 12.00

Nominal speed of rotation nN rpm 1500 1500 1500

Maximum speed of rotation nmax rpm 1800 1800 1800

Minimum speed of rotation nmin rpm 150 150 150

Nominal frequency fN Hz 125 125 125

Maximum frequency fmax Hz 150 150 150

Minimum frequency fmin Hz 13 13 13

Nominal power PN kW 1.10 1.10 1.10

Maximum winding voltage Umax Vac 480 240 240

Torque constant kt Nm/A 3.06 1.58 1.58

Winding resistance R20 Ω 2.56 0.70 0.70

Winding inductance Lq mH 23.33 6.23 6.23

Winding inductance Ld mH 19.40 5.18 5.18 Rotor inertia without holding brake kgcm2 16.46 16.46 16.46 JM Mass without holding brake m kg 8.00 8.00 8.00 0198441113981, V1.3, 01.2017 26 Synchronous motor BMP 2 Technical Data

Motor type BMP1401F BMP1401R BMP1402C Drive ATV32HU22N4, ATV32HU22M2, ATV32HU22N4, ATV320U22N4∙ ATV320U22M2∙ ATV320U22N4∙

Nominal torque MN Nm 6.37 6.37 14.01

Peak torque Mmax Nm 12.65 13.28 23.51

Nominal current IN Arms 4.12 7.74 4.83

Maximum current Imax Arms 8.30 16.50 8.30

Nominal speed of rotation nN rpm 3000 3000 1500

Maximum speed of rotation nmax rpm 3600 3600 3600

Minimum speed of rotation nmin rpm 150 300 150

Nominal frequency fN Hz 250 250 125

Maximum frequency fmax Hz 300 300 300

Minimum frequency fmin Hz 25 25 13

Nominal power PN kW 2.00 2.00 2.20

Maximum winding voltage Umax Vac 480 240 480

Torque constant kt Nm/A 1.55 0.82 2.90

Winding resistance R20 Ω 0.70 0.20 1.24

Winding inductance Lq mH 6.23 1.76 15.52

Winding inductance Ld mH 5.18 1.47 13.86 Rotor inertia without holding brake kgcm2 16.46 16.46 32.00 JM Mass without holding brake m kg 8.00 8.00 12.00

Motor type BMP1402F BMP1402F BMP1402F Drive ATV32HU22M2, ATV32HU30N4, ATV32HU40N4, ATV320U22M2∙ ATV320U30N4∙ ATV320U40N4∙

Nominal torque MN Nm 14.01 9.55 9.55

Peak torque Mmax Nm 24.34 15.84 20.83

Nominal current IN Arms 9.24 6.45 6.45

Maximum current Imax Arms 16.50 10.70 14.30

Nominal speed of rotation nN rpm 150 300 300

Maximum speed of rotation nmax rpm 1500 3000 3000

Minimum speed of rotation nmin rpm 1800 3600 3600

Nominal frequency fN Hz 13 25 25

Maximum frequency fmax Hz 125 250 250

Minimum frequency fmin Hz 150 300 300

Nominal power PN kW 2.20 3.00 3.00

Maximum winding voltage Umax Vac 240 480 480

Torque constant kt Nm/A 1.52 1.48 1.48

Winding resistance R20 Ω 0.34 0.34 0.34

Winding inductance Lq mH 4.23 4.23 4.23

Winding inductance Ld mH 3.78 3.78 3.78 Rotor inertia without holding brake kgcm2 32.00 32.00 32.00 JM Mass without holding brake m kg 12.00 12.00 12.00 0198441113981, V1.3, 01.2017 Synchronous motor 27 2 Technical Data BMP 2.3 Dimensions

Dimensions BMP070

mm 22.5 in 14.75 0.89 0.58 6 0.24 5.5 0.22

M4 6 39.5 1.56 39.5 1.56 8.4 0.24 0.33

4.31 Ø82 109.5 Ø3.23 ØCk6 Ø60 j6

Ø75 Ø2.362 j6 Ø2.95

R5 2.5 R0.20 8.5 0.1 0.33 70 L±1 B 2.76

DIN 6885 A B E 200° 110° A 0.69 17.5 ØCk6

A H F G A-A Dh9 O DIN 332-D N ØT 60° 90° P Q ØS Figure 3: Dimensions BMP070

BMP... 0701 0702 L Length mm (in) 122 (4.8) 154 (6.06) B Shaft length mm (in) 23 (0.91) 23 (0.91) C Shaft diameter mm (in) 11 (0.43) 11 (0.43) D Width of parallel key mm (in) 4 (0.16) 4 (0.16) E Shaft width with parallel key mm (in) 12.5 (0.49) 12.5 (0.49) F Length of parallel key mm (in) 18 (0.71) 18 (0.71) G Distance parallel key to shaft end mm (in) 2.5 (0.1) 2.5 (0.1) Parallel key DIN 6885-A4x4x18 DIN 6885-A4x4x18 H Female thread of shaft M4 M4 N mm (in) 2.1 (0.08) 2.1 (0.08) O mm (in) 3.2 (0.13) 3.2 (0.13) P mm (in) 10 (0.39) 10 (0.39) Q mm (in) 14 (0.55) 14 (0.55) S mm (in) 4.3 (0.17) 4.3 (0.17) T mm (in) 3.3 (0.13) 3.3 (0.13) 0198441113981, V1.3, 01.2017 28 Synchronous motor BMP 2 Technical Data

Dimensions BMP100

mm M4 16 28.5 6

in 0.24 0.63 1.12

8.5 39.5 1.56

39.5 1.56 0.33 8.4

Ø9 0.33 Ø0.35 Ø115 Ø4.53 ØCk6 5.49 139.5 Ø95 j6 Ø3.740 j6

R8.5 3.5 R0.33 12 0.14 100 L±1 0.47 B 3.94

DIN 6885 A B E A 200° 110° ØCk6 11.5 0.45

A H F G A-A Dh9 O DIN 332-D N ØT 60° 90° P Q ØS Figure 4: Dimensions BMP100

BMP... 1001 1002 L Length mm (in) 128.6 (5.06) 160.6 (6.32) B Shaft length mm (in) 40 (1.57) 40 (1.57) C Shaft diameter mm (in) 19 (0.75) 19 (0.75) D Width of parallel key mm (in) 6 (0.24) 6 (0.24) E Shaft width with parallel key mm (in) 21.5 (0.85) 21.5 (0.85) F Length of parallel key mm (in) 30 (1.18) 30 (1.18) G Distance parallel key to shaft end mm (in) 5 (0.2) 5 (0.2) Parallel key DIN 6885-A6x6x30 DIN 6885-A6x6x30 H Female thread of shaft M6 M6 N mm (in) 2.8 (0.11) 2.8 (0.11) O mm (in) 5 (0.2) 5 (0.2) P mm (in) 16 (0.63) 16 (0.63) Q mm (in) 21 (0.83) 21 (0.83) S mm (in) 6.4 (0.25) 6.4 (0.25) T mm (in) 5 (0.2) 5 (0.2) 0198441113981, V1.3, 01.2017 Synchronous motor 29 2 Technical Data BMP

Dimensions BMP140

mm 21 26 M4 in 6

0.83 1.02 0.24 7.5

39.5 1.56 0.30 39.5 1.56 Ø11 8.4 Ø0.43 0.33

Ø165 ØCk6 7.07

179.5 Ø6.50 Ø130 j6 Ø5.181 j6

R11 3.5 12 R0.43 0.14 140 L±1 0.47 B 5.51

200° 110° DIN 6885 A B 14

0.55 E A ØCk6

A H F G A-A Dh9 O DIN 332-D N ØT 60° 90° P Q ØS Figure 5: Dimensions BMP140

BMP... 1401 1402 L Length mm (in) 152 (5.98) 192 (7.56) B Shaft length mm (in) 50 (1.97) 50 (1.97) C Shaft diameter mm (in) 24 (0.94) 24 (0.94) D Width of parallel key mm (in) 8 (0.31) 8 (0.31) E Shaft width with parallel key mm (in) 27 (1.06) 27 (1.06) F Length of parallel key mm (in) 40 (1.57) 40 (1.57) G Distance parallel key to shaft end mm (in) 5 (0.2) 5 (0.2) Parallel key DIN 6885-A8x7x40 DIN 6885-A8x7x40 H Female thread of shaft M8 M8 N mm (in) 3.3 (0.13) 3.3 (0.13) O mm (in) 6 (0.24) 6 (0.24) P mm (in) 19 (0.75) 19 (0.75) Q mm (in) 25 (0.98) 25 (0.98) S mm (in) 8.4 (0.33) 8.4 (0.33) T mm (in) 6.8 (0.27) 6.8 (0.27) 0198441113981, V1.3, 01.2017 30 Synchronous motor BMP 2 Technical Data 2.4 Shaft-specific data

2.4.1 Force for pressing on

If the maximum permissible forces at the motor shaft are exceeded, this will result in premature wear of the bearing or shaft breakage. WARNING UNINTENDED EQUIPMENT OPERATION DUE TO MECHANICAL DAM- AGE TO THE MOTOR • Do not exceed the maximum permissible axial and radial forces at the motor shaft. • Protect the motor shaft from impact. • Do not exceed the maximum permissible axial force when pressing components onto the motor shaft. Failure to follow these instructions can result in death, serious injury, or equipment damage.

Maximum force during pressing on The force applied during pressing on must not exceed the maximum permissible axial force, see chapter "2.4.2 Shaft load". Applying assembly paste to the shaft and the component to be mounted reduces friction and mechanical impact on the surfaces. If the shaft has a thread, use it to press on the component to be mounted. This way there is no axial force acting on the rolling bearing. It is also possible to shrink-fit, clamp or glue the component to be mounted.

The following table shows the maximum permissible axial force FA at standstill.

BMP... 070 100 140 Maximum axial N 80 160 300 force FA at (lb) (18) (36) (65) standstill 0198441113981, V1.3, 01.2017 Synchronous motor 31 2 Technical Data BMP

2.4.2 Shaft load

The following conditions apply: • The permissible force applied during pressing on must not be exceed. • Radial and axial limit loads must not be applied simultaneously • Nominal bearing service life in operating hours at a probability of

failure of 10% (L10h = 20000 hours) • Mean speed of rotation n = 4000 rpm • Ambient temperature = 40 °C (104 °F) • Peak torque = Duty types S3 - S8, 10% duty cycle • Nominal torque = Duty type S1, 100% duty cycle

Figure 6: Shaft load

The point of application of the forces depends on the motor size:

Motor version Values for "X" BMP070 mm (in) 11.5 (0.45) BMP100 mm (in) 20 (0.76) BMP140 mm (in) 25 (0.98)

The following table shows the maximum radial shaft load FR.

BMP... 0701 0702 1001 1002 1401 1402 1000 rpm N 660 710 900 990 1930 2240 2000 rpm N 520 560 720 790 1530 1780 3000 rpm N 460 490 630 690 1340 1550 4000 rpm N 410 450 570 620 - -

The following table shows the maximum axial shaft load FA.

BMP... 0701 0702 1001 1002 1401 1402 1000 rpm N 132 142 180 198 386 448 2000 rpm N 104 112 144 158 306 356 3000 rpm N 92 98 126 138 268 310 4000 rpm N 82 90 114 124 - - 0198441113981, V1.3, 01.2017 32 Synchronous motor BMP 2 Technical Data

2.5 Conditions for UL 1004-1, UL 1004-6 and CSA 22.2 No. 100

PELV power supply Use only power supply units that are approved for overvoltage category III. Wiring Use at least 60/75 °C (140/167 °F) copper conductors.

2.6 Certifications

Product certifications:

Certified by Assigned number UL File E208613 0198441113981, V1.3, 01.2017 Synchronous motor 33 2 Technical Data BMP 0198441113981, V1.3, 01.2017 34 Synchronous motor BMP 3 Installation 3 Installation

DANGER ELECTRIC SHOCK CAUSED BY INSUFFICIENT GROUNDING • Verify compliance with all local and national electrical code requirements as well as all other applicable regulations with respect to grounding of the entire drive system. • Ground the drive system before applying voltage. • Do not use conduits as protective ground conductors; use a protective ground conductor inside the conduit. • The cross section of the protective ground conductor must comply with the applicable standards. • Do not consider cable shields to be protective ground conductors. Failure to follow these instructions will result in death or serious injury.

DANGER ELECTRIC SHOCK OR UNINTENDED EQUIPMENT OPERATION • Keep foreign objects from getting into the product. • Verify the correct seating of seals and cable entries in order to avoid contamination such as deposits and humidity. Failure to follow these instructions will result in death or serious injury.

Motors are very heavy relative to their size. The great mass of the motor can cause injuries and damage. WARNING HEAVY AND/OR FALLING PARTS • Use a suitable crane or other suitable lifting gear for mounting the motor if this is required by the weight of the motor. • Use the necessary personal protective equipment (for example, protective shoes, protective glasses and protective gloves). • Mount the motor so that it cannot come loose (use of securing screws with appropriate tightening torque), especially in cases of fast acceleration or continuous vibration. Failure to follow these instructions can result in death, serious injury, or equipment damage. 0198441113981, V1.3, 01.2017 Synchronous motor 35 3 Installation BMP

Motors can generate strong local electrical and magnetic fields. This can cause interference in sensitive devices. WARNING ELECTROMAGNETIC FIELDS • Keep persons with electronic medical implants, such as pace- makers, away from the motor. • Do not place electromagnetically sensitive devices in the vicinity of the motor. Failure to follow these instructions can result in death, serious injury, or equipment damage.

The metal surfaces of the product may exceed 70 °C (158 °F) during operation. WARNING HOT SURFACES • Avoid unprotected contact with hot surfaces. • Do not allow flammable or heat-sensitive parts in the immediate vicinity of hot surfaces. • Verify that the heat dissipation is sufficient by performing a test run under maximum load conditions. Failure to follow these instructions can result in death, serious injury, or equipment damage.

WARNING IMPROPER APPLICATION OF FORCES • Do not use the motor as a step to climb into or onto the machine. • Do not use the motor as a load-bearing part. • Use hazard labels and guards on your machine to help prevent the improper application of forces on the motor. Failure to follow these instructions can result in death, serious injury, or equipment damage. 0198441113981, V1.3, 01.2017 36 Synchronous motor BMP 3 Installation 3.1 Overview of procedure

Chapter Page "3.2 Electromagnetic compatibility (EMC)" 37 "3.3 Before mounting" 40 "3.4 Mounting the motor " 45 "3.5 Electrical installation" 48

3.2 Electromagnetic compatibility (EMC)

The measures for electromagnetic compatibility (EMC) are intended to minimize electromagnetic interference of the device and interference caused by the device that affects the environment. Such measures include measures to reduce interference and emission as well as to increase immunity. Electromagnetic compatibility hinges to a great extent on the individual components used in the system. The EMC measures described in this manual may help to comply with the requirements of IEC 61800-3. You must comply with all EMC regulations of the country in which the product is operated. Also, respect any special EMC regulations that may apply at the installation site (for example, residential environ- ments or airports). Signal interference can cause unexpected responses of the drive system and of other equipment in the vicinity of the drive system. WARNING SIGNAL AND EQUIPMENT INTERFERENCE • Install the wiring in accordance with the EMC requirements described in the present document. • Verify compliance with the EMC requirements described in the present document. • Verify compliance with all EMC regulations and requirements applicable in the country in which the product is to be operated and with all EMC regulations and requirements applicable at the installation site. Failure to follow these instructions can result in death, serious injury, or equipment damage. 0198441113981, V1.3, 01.2017 Synchronous motor 37 3 Installation BMP

Motor cables In terms of EMC, motor cables are especially critical since they are particularly prone to causing interference. When planning the wiring, take into account the fact that the motor cable must be routed separately. The motor cable must be separate from mains cables or signal cables. Use only pre-assembled cables or cables that comply with the specifications and implement the EMC measures described below.

EMC measures Effect Keep cables as short as possible. Do not Reduces capacitive and induc- install unnecessary cable loops, use short tive interference. cables from the central grounding point in the control cabinet to the external ground connection. Ensure that there is a ground connection Reduces emissions, increases between the motor flange and the mounting immunity. surface on the machine (no paint, oil and grease or any insulating material between the motor flange and the mounting surface on the machine). Connect large surface areas of cable Reduces emissions. shields, use cable clamps and ground straps. Do not install switching elements in motor Reduces interference. cables. Route the motor cable separately from mains Reduces mutual interference cables and signal cables (for example, for limit switches), for example by using shielding plates or by keeping the cables apart from each other at a distance of at least 20 cm (5.08 in). Route the motor cable without cutting it. 1) Reduces emission. 1) If a cable is cut for the installation, take appropriate measures for uninterrupted shielding (such as a metal housing) at the point of the cut. Connect a large area of the cable shield to the metal housing at both ends of the cut.

Pre-assembled motor cables with various lengths are available for the drive solutions. Contact your local sales office.

Pre-assembled connection cables Using pre-assembled cables helps to reduce the possibility of wiring (accessories) errors. See chapter "6 Accessories and spare parts". Place the female connector of the motor cable onto the motor connector and tighten the union nut. Connect the motor cable to the drive according to the wiring diagram of the drive. Equipotential bonding conductors Potential differences can result in excessive currents on the cable shields. Use equipotential bonding conductors to reduce currents on the cable shields. The equipotential bonding conductor must be rated for the maximum current. 0198441113981, V1.3, 01.2017 38 Synchronous motor BMP 3 Installation

WARNING UNINTENDED EQUIPMENT OPERATION • Ground cable shields for all fast I/O, analog I/O, and communication signals at a single point. 1) • Route communications and I/O cables separately from power cables. Failure to follow these instructions can result in death, serious injury, or equipment damage.

1) Multipoint grounding is permissible if connections are made to an equipotential ground plane dimensioned to help avoid cable shield damage in the event of power system short-circuit currents. 0198441113981, V1.3, 01.2017 Synchronous motor 39 3 Installation BMP 3.3 Before mounting

Inspecting the product ▶ Verify the product version by means of the type code on the nameplate. See chapter "1.3 Nameplate" and chapter "1.4 Type code". ▶ Prior to mounting, inspect the product for visible damage. Damaged products may cause electric shock or unintended equipment operation. DANGER ELECTRIC SHOCK OR UNINTENDED EQUIPMENT OPERATION • Do not use damaged products. • Keep foreign objects (such as chips, screws or wire clippings) from getting into the product. Failure to follow these instructions will result in death or serious injury.

Contact your local Schneider Electric sales office if you detect any damage whatsoever to the products. Cleaning the shaft The shaft extensions are factory-treated with an anti-corrosive. If output components are glued to the shaft, the anti-corrosive must be removed and the shaft cleaned. If required, use a grease removal agent as specified by the glue manufacturer. If the glue manufacturer does not provide information on grease removal, acetone may be used. ▶ Remove the anti-corrosive. Avoid direct contact of the skin and the sealing parts with the anti-corrosive or the cleaning agent. Mounting surface for flange The mounting surface must be stable, clean, deburred and low-vibration. Ensure that the mounting surface is itself grounded, and that a potential exists between the motor flange and the mounting surface. DANGER ELECTRIC SHOCK CAUSED BY INSUFFICIENT GROUNDING • Verify compliance with all local and national electrical code requirements as well as all other applicable regulations with respect to grounding of the entire drive system. • Ground the drive system before applying voltage. • Do not use conduits as protective ground conductors; use a protective ground conductor inside the conduit. • The cross section of the protective ground conductor must comply with the applicable standards. • Do not consider cable shields to be protective ground conductors. Failure to follow these instructions will result in death or serious injury.

▶ Verify that the mounting surface meets all requirements in terms of dimensions and tolerances. See chapter "2.3 Dimensions". Heat dissipation Since these motors have a smaller size and operate without forced cooling, the surface temperature may be higher than that of an asynchronous motor. 0198441113981, V1.3, 01.2017 40 Synchronous motor BMP 3 Installation

Conductor cross sections according to product combination

Drive Motor Supply voltage Power Cross section 1) Vac kW mm2 ATV32H037N4, ATV320U04N4∙ BMP0701F 400 0.37 1.5 ATV32H037M2, ATV320U04M2∙ BMP0701R 200 0.37 1.5 ATV32H055N4, ATV320U06N4∙ BMP0702F 400 0.55 1.5 ATV32H055M2, ATV320U06M2∙ BMP0702R 200 0.55 1.5 ATV32H075N4, ATV320U07N4∙ BMP1001F 400 0.75 1.5 ATV32HU11N4, ATV320U11N4∙ BMP1001F 400 0.75 1.5 ATV32H075M2, ATV320U07M2∙ BMP1001R 200 0.75 1.5 ATV32HU15N4, ATV320U15N4∙ BMP1002F 400 1.50 1.5 ATV32HU11M2, ATV320U11M2∙ BMP1002R 200 1.10 1.5 ATV32HU15M2, ATV320U15M2∙ BMP1002R 200 1.50 1.5 ATV32HU11N4, ATV320U11N4∙ BMP1401C 400 1.10 1.5 ATV32HU15N4, ATV320U15N4∙ BMP1401C 400 1.10 1.5 ATV32HU11M2, ATV320U11M2∙ BMP1401F 200 1.10 1.5 ATV32HU15M2, ATV320U15M2∙ BMP1401F 200 1.10 1.5 ATV32HU22N4, ATV320U22N4∙ BMP1401F 400 2.00 1.5 ATV32HU22M2, ATV320U22M2∙ BMP1401R 200 2.00 1.5 ATV32HU22N4, ATV320U22N4∙ BMP1402C 400 2.20 2.5 ATV32HU22M2, ATV320U22M2∙ BMP1402F 200 2.20 2.5 ATV32HU30N4, ATV320U30N4∙ BMP1402F 400 3.00 2.5 ATV32HU40N4, ATV320U40N4∙ BMP1402F 400 3.00 2.5 1) See chapter "6 Accessories and spare parts" for available cables. 0198441113981, V1.3, 01.2017 42 Synchronous motor BMP 3 Installation

Cable specifications Using pre-assembled cables helps to reduce the possibility of wiring errors. See chapter "6 Accessories and spare parts". The genuine accessories have the following properties:

Cables with connectors VW3M5501R∙∙∙ VW3M5502R∙∙∙ Cable jacket, insulation PVC orange (RAL 2003), polypropylene (PP) Capacitance pF/m 1.5 mm2 = approx. 80 (wire/wire) 2.5 mm2 = approx. 85 (wire/wire) 1.5 mm2 = approx. 120 (wire/shield) 2.5 mm2 = approx. 130 (wire/shield) 1 mm2 = approx. 75 (wire/wire) 1 mm2 = approx. 70 (wire/wire) 1 mm2 = approx. 110 (wire/shield) 1 mm2 = approx. 100 (wire/shield) 0.14 mm2 = approx. 50 (wire/wire) 0.14 mm2 = approx. 50 (wire/wire) 0.14 mm2 = approx. 80 (wire/shield) 0.14 mm2 = approx. 80 (wire/shield) Number of contacts (shielded 1)) [(4 x 1.5 mm2) + (2 x 1 mm2) + (2 x [(4 x 2.5 mm2) + (2 x 1 mm2) + (2 x 0.14 mm2)] 0.14 mm2) 1)] Connection version Motor end 8-pin circular connector M23, other cable end open Cable diameter mm 12.4 ± 0.2 14.4 ± 0.3 (in) (0.49 ± 0.1) (0.57 ± 0.1) Minimum bend radius 5 times the cable diameter with permanently installed connection 12 times the cable diameter with flexible installation Nominal voltage V Power wires 600 Signal wires 300 Maximum orderable length m 50 2) (ft) (164) Permissible temperature range during operation fixed: °C (°F) -40 ... 90 (-40 ... 194) moving: °C (°F) -20 ... 80 (-4 ... 176) Certifications / declaration of UL, cUL, DESINA / CE conformity 1) The wires for the temperature sensor have an additional shield. 2) Contact Schneider Electric sales office for longer cables. 0198441113981, V1.3, 01.2017 Synchronous motor 43 3 Installation BMP

Space for connectors

Rm in LC D ∅ ∅d LM LS LR

Figure 7: Connector installation space

Dimensions Motor connectors angular BMP070 ... 140 D mm (in) 28 (1.10) LS mm (in) 76 (2.99) LR mm (in) 132 (5.20) LC mm (in) 114 (4.49) LM mm (in) 55 (2.17)

Dimensions Motor cables BMP070 ... 140 d mm (in) approximately 12 / 14 (0.47 / 0.55)

Rmin mm (in) 90 (3.54) 0198441113981, V1.3, 01.2017 44 Synchronous motor BMP 3 Installation 3.4 Mounting the motor

If the permissible ambient conditions are not respected, external substances from the environment may penetrate the product and cause unintended movement or equipment damage. WARNING UNINTENDED MOVEMENT • Verify that the ambient conditions are respected. • Do not allow seals to run dry. • Keep liquids from getting to the shaft bushing (for example, in mounting position IM V3). • Do not expose the shaft sealing rings and cable entries of the motor to the direct spray of a pressure washer. Failure to follow these instructions can result in death, serious injury, or equipment damage.

Mounting position The following mounting positions are defined and permissible as per IEC 60034-7:

IM B5 IM V1 IM V3

Mounting When the motor is mounted to the mounting surface, it must be accurately aligned axially and radially and make even contact with the mounting surface. All mounting screws must be tightened with the specified tightening torque. No uneven mechanical load must be applied when the mounting screws are tightened. See chapter "2 Technical Data" for data, dimensions and degrees of protection (IP). Mounting output components Output components such as pulleys and couplings must be mounted with suitable equipment and tools. Motor and output component must be accurately aligned both axially and radially. If the motor and the output component are not accurately aligned, this will cause runout and premature wear. The maximum axial and radial forces acting on the shaft must not exceed the maximum shaft load values specified, see chapter "2.4.2 Shaft load". 0198441113981, V1.3, 01.2017 46 Synchronous motor BMP 3 Installation

3.4.1 Installation and connection of IP67 kit (accessory)

The IP67 kit is used to connect compressed air to the motor. Degree of protection IP65 is a prerequisite for the use of the IP67 kit. The compressed air generates a permanent overpressure inside the motor. This overpressure inside the motor is used to obtain degree of protection IP67. Note the special requirements in terms of the compressed air in chapter "2 Technical Data". Installation procedure When the IP67 kit is installed, the existing cover is replaced by the cover of the IP67 kit. The O-ring is also replaced (shipped with the IP67 kit).

Figure 8: Installation IP67 Kit ▶ Loosen the 4 housing screws of the cover. ▶ Remove the cover and the O-ring ▶ Verify proper seat of the O-ring in the cover of the IP67 kit. To facilitate mounting of the new O-ring, you may slightly grease the O-ring to hold it in place. ▶ Fasten the cover of the IP67 kit with the 4 housing screws.

Tightening torque of housing screws M3 Nm (lb∙in) 1 (8.85) Tightening torque of housing screws M4 Nm (lb∙in) 1.5 (13.28) Tightening torque of housing screws M5 Nm (lb∙in) 5 (44.3)

▶ Verify the tightening torque of the compressed air connection:

Tightening torque compressed air connection Nm (lb∙in) 0.6 (5.31)

Compressed air connection The compressed air connection of the L-shaped push-in fitting is designed for compressed air hoses made of standard plastic with a nominal diameter of 4 mm. Compressed air monitoring Use a compressed air monitor. 0198441113981, V1.3, 01.2017 Synchronous motor 47 3 Installation BMP 3.5 Electrical installation

3.5.1 Connectors and connector assignments

CN1 motor connection M23 Motor connector for connection of the motor phases and the temperature sensors.

3 4 1

31 D 4 A

C B

D C B A

Figure 9: Pin assignment motor connection M23 See chapter "6.2 Connectors" for suitable mating connectors. The signals of the temperature sensor meet the PELV requirements.

Pin Assignment Meaning Colour 1) 1 U Motor phase U BK PE Protective ground conductor YE

3 W Motor phase W BK 4 V Motor phase V BK A Reserved Reserved WH B Reserved Reserved GY C PTC Temperature sensor 2) BU D PTC Temperature sensor 2) RD SHLD Shield (to connector housing) - 1) As per IEC 757 2) Additional shield required. 0198441113981, V1.3, 01.2017 48 Synchronous motor BMP 3 Installation

3.5.2 Power connection

High voltages may be present at the motor connection. The motor itself generates voltage when the motor shaft is rotated. AC voltage can couple voltage to unused conductors in the motor cable. DANGER ELECTRIC SHOCK • Verify that no voltage is present prior to performing any type of work on the drive system. • Block the motor shaft to prevent rotation prior to performing any type of work on the drive system. • Insulate both ends of unused conductors of the motor cable. • Only touch the motor shaft or the mounted output components if all power has been disconnected. • Verify compliance with all local and national electrical code requirements as well as all other applicable regulations with respect to grounding of all equipment. Failure to follow these instructions will result in death or serious injury.

The motor is designed for operation via a drive. Connecting the motor directly to AC voltage will damage the motor and can cause fires. DANGER FIRE HAZARD DUE TO INCORRECT CONNECTION Only connect the motor to a matching, approved drive in the way described in the present documentation. Failure to follow these instructions will result in death or serious injury.

Drive systems may perform unintended movements if unapproved combinations of drive and motor are used. Even if motors are similar, different adjustment of the encoder system may be a source of hazards. Even if the connectors for motor connection and encoder connection match mechanically, this does not imply that the motor is approved for use. WARNING UNINTENDED MOVEMENT Only use approved combinations of drive and motor. Failure to follow these instructions can result in death, serious injury, or equipment damage. 0198441113981, V1.3, 01.2017 Synchronous motor 49 3 Installation BMP

Protective ground conductor connection

▶ Ground the motor via a grounding screw if grounding via the flange and the protective ground conductor of the motor cable is not sufficient. Use parts with suitable corrosion protection. Note the required tightening torque and the property class of the grounding screw, see page 21. 0198441113981, V1.3, 01.2017 50 Synchronous motor BMP 3 Installation

Assembling cables Insulate unused wires individually.

BK U1 BK V2 BK W3 2 GN/YE GY WH BU D RD C

I II III IV V

Figure 10: Assembling motor cables with M23 motor connector ▶ (1) Strip the cable jacket; length as specified (see table below). ▶ Open the shielding braid and slide it back over the outer cable jacket. ▶ Shorten the inner cable jacket. ▶ (2) Shorten the wires to the specified length (see table below) and crimp them to the connector. If possible, also connect unused wires. This improves EMC. Wires that are not connected must be insulated at both ends. ▶ (3) Push part (V) and part (IV) onto the cable. Snap the contacts into part (II). Open the side of part (III) and enclose the wires using this part. ▶ (4) Slide part (III) behind the shielding braid and insert part (II) into part (I). Arrange the shielding braid as shown. Push part (I) and part (III) together and shorten the shielding braid. ▶ Screw part (IV) onto part (I) all the way to the stop. 0198441113981, V1.3, 01.2017 Synchronous motor 51 3 Installation BMP

Signal wires 0.14 mm2 Power wire Power wire Verify values 1.5 mm2 2.5 mm2 Stripping length A 40 mm 40 mm 40 mm (1.57 in) (1.57 in) (1.57 in) Stripping length B - 36 mm 36 mm (1.42 in) (1.42 in) Stripping length C 40 mm - - (1.57 in) Stripping length D 4.5 mm 8 mm 8 mm (0.18 in) (0.31 in) (0.31 in) Crimping tool SF-Z0007 SF-Z0008 SF-Z0008 Positioner type SF-Z2002 SF-Z0012 SF-Z0012 Parameters positioner Fixed -2 -2 Parameters eccentric 6 4 6

Connecting the cables Incorrect installation of the cable may damage the insulation. Broken conductors in the cable or improperly connected connectors may pro- mote arcing within the cable. DANGER ELECTRIC SHOCK, ARC FLASH AND FIRE CAUSED BY INCORRECT INSTALLATION OF THE CABLE • Disconnect all power before plugging in or unplugging the connectors. • Verify correct pin assignment of the connectors according to the specifications in this chapter before connecting the cables. • Verify that the connectors are properly inserted and locked before applying power. • Avoid forces or movements of the cable at the cable entries. Failure to follow these instructions will result in death or serious injury.

▶ Place the female connector of the motor cable onto the motor connector and tighten the union nut. Keep the connection cables from being twisted when tightening the union nut. ▶ Connect the motor cable to the drive according to the wiring diagram of the drive. ▶ Ground the shield to a large surface area. See the product manual of the drive for information on connecting the shield. 0198441113981, V1.3, 01.2017 52 Synchronous motor BMP 4 Commissioning 4 Commissioning

Rotating parts may cause injuries and may catch clothing or hair. Loose parts or parts that are out of balance may be ejected. WARNING MOVING, UNGUARDED EQUIPMENT Verify that rotating parts cannot cause injuries or equipment damage. Failure to follow these instructions can result in death, serious injury, or equipment damage.

The motor may move, tip and fall as a result of incorrect or insufficient mounting. WARNING FALLING PARTS Mount the motor so that it cannot come loose (use of securing screws with appropriate tightening torque), especially in cases of fast acceleration or continuous vibration. Failure to follow these instructions can result in death, serious injury, or equipment damage.

NOTICE DESTRUCTION DUE TO INCORRECT CONFIGURATION Incorrect configuration can cause immediate or later destruction of the product. • Do not activate the frequency inverter unless you have completed the configuration. • Load the correct configuration file. (The configuration file also contains internal parameters.) • When replacing the motor, also verify that you use the correct configuration file. • Check the accessible parameters. Failure to follow these instructions can result in equipment damage. 0198441113981, V1.3, 01.2017 54 Synchronous motor BMP 4 Commissioning

Verifying installation Prior to commissioning, verify correct installation. ▶ Verify proper mechanical installation. ▶ Verify proper electrical installation. • Did you connect all protective ground conductors? • Did you properly connect and install all cables and connectors? • Did you tighten the cable glands properly? ▶ Verify ambient conditions. • Does the installation meet the ambient conditions specified? • Is the heat dissipation sufficient? ▶ Verify the output components. • Have the installed output components been balanced and accurately aligned? ▶ Verify the parallel key at the shaft end of the motor. • If you have a motor with a parallel key groove and parallel key, the parallel key must not be inserted during commissioning without output component or it must be appropriately secured. Prerequisites for commissioning The bundle ATV32∙ and BMP can only be configured with the SoMove commissioning software. Prerequisites for commissioning include: • ATV32 with firmware version ≥1.5IE08 • SoMove with software version ≥V1.6.0.2 Commissioning ▶ Observe the information in the programming manual of the drive. ▶ Load the correct configuration file into the drive. The procedure is described in the online help of the SoMove commissioning software. The SoMove commissioning software and the configuration file can be downloaded at: http://www.schneider-electric.com The configuration file contains internal parameters and accessible parameters required for correct operation of the motor. The internal parameters can only be loaded via the configuration file. ▶ After you have loaded the configuration file, you can adjust the accessible parameters. See chapter "4.1 Default values of the accessible parameters". ▶ Perform tuning when the motor is cold. ▶ Test the motor under full load (continuous load). Run the test until the temperature of the motor no longer increases. ▶ Verify that the motor accelerates and decelerates under all conditions. 0198441113981, V1.3, 01.2017 Synchronous motor 55 4 Commissioning BMP 4.1 Default values of the accessible parameters

The temperature sensor must be connected. The parameter for the temperature sensor must remain activated, DRI- > CONF > FULL > FLT > PtC- > PtCL > AS and SW2 = PTC.

Drive Motor NSPS 1) TFR 1) TQS 1) NCRS 1) SFR 1) PHS 1) FAB 1) BOO 1) n_nom

min-1 Hz Nm Arms kHz mVrms/mi Hz % n-1 ATV32H037N4, BMP0701F 3000 300 1.18 0.80 8 78.00 100 100 ATV320U04N4∙ ATV32H037M2, BMP0701R 3000 300 1.18 1.45 8 43.50 60 100 ATV320U04M2∙ ATV32H055N4, BMP0702F 3000 300 1.75 1.16 8 80.00 100 100 ATV320U06N4∙ ATV32H055M2, BMP0702R 3000 300 1.75 2.08 12 45.50 60 100 ATV320U06M2∙ ATV32H075N4, BMP1001F 3000 300 2.39 1.40 12 87.50 50 50 ATV320U07N4∙ ATV32HU11N4, BMP1001F 3000 300 2.39 1.40 12 87.50 50 50 ATV320U11N4∙ ATV32H075M2, BMP1001R 3000 300 2.39 2.70 12 44.50 60 70 ATV320U07M2∙ ATV32HU15N4, BMP1002F 3000 300 4.77 3.05 12 85.50 40 100 ATV320U15N4∙ ATV32HU11M2, BMP1002R 3000 300 3.50 4.20 12 45.00 40 50 ATV320U11M2∙ ATV32HU15M2, BMP1002R 3000 300 4.77 5.72 12 45.00 40 50 ATV320U15M2∙ ATV32HU11N4, BMP1401C 1500 150 7.00 2.29 8 145.00 40 70 ATV320U11N4∙ ATV32HU15N4, BMP1401C 1500 150 7.00 2.29 8 145.00 40 70 ATV320U15N4∙ ATV32HU11M2, BMP1401F 1500 150 7.00 4.42 8 76.50 40 50 ATV320U11M2∙ ATV32HU15M2, BMP1401F 1500 150 7.00 4.42 8 77.00 40 50 ATV320U15M2∙ ATV32HU22N4, BMP1401F 3000 300 6.37 4.12 8 79.50 40 40 ATV320U22N4∙ ATV32HU22M2, BMP1401R 3000 300 6.37 7.74 8 44.00 40 30 ATV320U22M2∙ ATV32HU22N4, BMP1402C 1500 150 14.01 4.83 8 164.00 40 50 ATV320U22N4∙ ATV32HU22M2, BMP1402F 1500 150 14.01 9.24 8 86.00 20 20 ATV320U22M2∙ ATV32HU30N4, BMP1402F 3000 300 9.55 6.45 8 86.00 20 30 ATV320U30N4∙ ATV32HU40N4, BMP1402F 3000 300 9.55 6.45 8 86.00 20 30 ATV320U40N4∙ 1) See programming manual 0198441113981, V1.3, 01.2017 56 Synchronous motor BMP 5 Diagnostics and troubleshooting 5 Diagnostics and troubleshooting

5.1 Mechanical problems

Problem Cause Troubleshooting Excessive heat Overload Reduce load Heavy pollution Clean the motor Whistling or knocking noise Rolling bearings Contact your sales office Grinding noise Rotating output component grinds Align output component Radial oscillation Poor alignment of output component Align output component Output component out of balance Balance output component Shaft bent Contact your sales office Resonance with machine bed Suppress resonance Axial oscillation Poor alignment of output component Align output component Damage to the output component Repair/replace output component Resonance with machine bed Suppress resonance

5.2 Electrical problems

Problem Cause Troubleshooting Motor does not start or has dif- Overload Reduce load ficulty starting Unsuitable settings for the drive Correct drive settings Cable damaged Replace damaged cables Excessive heat Overload Reduce power Heat at the terminals or con- Poor contact Tighten the terminals / connectors with the nectors specified tightening torque 0198441113981, V1.3, 01.2017 Synchronous motor 57 5 Diagnostics and troubleshooting BMP 0198441113981, V1.3, 01.2017 58 Synchronous motor BMP 6 Accessories and spare parts 6 Accessories and spare parts

6.1 IP67 Kit

Degree of protection IP65 (shaft sealing ring) is a prerequisite for the use of the IP67 kit.

Description Reference IP67 kit for size 070, cover with compressed air connection, O-ring, 4 screws VW3M2301 IP67 kit for size 100, cover with compressed air connection, O-ring, 4 screws VW3M2302 IP67 kit for size 140, cover with compressed air connection, O-ring, 4 screws VW3M2303

6.2 Connectors

Description Reference Motor connector (cable end) M23, 1.5 ... 2.5 mm2, 5 pcs VW3M8215

Tools The tools required for cable assembly can be ordered directly from the manufacturer. • Crimping tool for power connector M23: Coninvers SF-Z0007, SF-Z0008 www.phoenixcontact.com

6.3 Motor cables

6.3.1 Motor cables 1.5 mm2

Description Reference Motor cable 3 m, [(4 x 1.5 mm2) + (2 x 1 mm2) + (2 x 0.14 mm2)] shielded; motor end 8-pin VW3M5501R30 circular connector M23, other cable end open Motor cable 5 m, [(4 x 1.5 mm2) + (2 x 1 mm2) + (2 x 0.14 mm2)] shielded; motor end 8-pin VW3M5501R50 circular connector M23, other cable end open Motor cable 10 m, [(4 x 1.5 mm2) + (2 x 1 mm2) + (2 x 0.14 mm2)] shielded; motor end 8-pin VW3M5501R100 circular connector M23, other cable end open Motor cable 15 m, [(4 x 1.5 mm2) + (2 x 1 mm2) + (2 x 0.14 mm2)] shielded; motor end 8-pin VW3M5501R150 circular connector M23, other cable end open Motor cable 20 m, [(4 x 1.5 mm2) + (2 x 1 mm2) + (2 x 0.14 mm2)] shielded; motor end 8-pin VW3M5501R200 circular connector M23, other cable end open Motor cable 25 m, [(4 x 1.5 mm2) + (2 x 1 mm2) + (2 x 0.14 mm2)] shielded; motor end 8-pin VW3M5501R250 circular connector M23, other cable end open Motor cable 50 m, [(4 x 1.5 mm2) + (2 x 1 mm2) + (2 x 0.14 mm2)] shielded; motor end 8-pin VW3M5501R500 circular connector M23, other cable end open 0198441113981, V1.3, 01.2017 Synchronous motor 59 6 Accessories and spare parts BMP

6.3.2 Motor cables 2.5 mm2

Description Reference Motor cable 3 m, [(4 x 2.5 mm2) + (2 x 1 mm2) + (2 x 0.14 mm2)] shielded; motor end 8-pin VW3M5502R30 circular connector M23, other cable end open Motor cable 5 m, [(4 x 2.5 mm2) + (2 x 1 mm2) + (2 x 0.14 mm2)] shielded; motor end 8-pin VW3M5502R50 circular connector M23, other cable end open Motor cable 10 m, [(4 x 2.5 mm2) + (2 x 1 mm2) + (2 x 0.14 mm2)] shielded; motor end 8-pin VW3M5502R100 circular connector M23, other cable end open Motor cable 15 m, [(4 x 2.5 mm2) + (2 x 1 mm2) + (2 x 0.14 mm2)] shielded; motor end 8-pin VW3M5502R150 circular connector M23, other cable end open Motor cable 20 m, [(4 x 2.5 mm2) + (2 x 1 mm2) + (2 x 0.14 mm2)] shielded; motor end 8-pin VW3M5502R200 circular connector M23, other cable end open Motor cable 25 m, [(4 x 2.5 mm2) + (2 x 1 mm2) + (2 x 0.14 mm2)] shielded; motor end 8-pin VW3M5502R250 circular connector M23, other cable end open Motor cable 50 m, [(4 x 2.5 mm2) + (2 x 1 mm2) + (2 x 0.14 mm2)] shielded; motor end 8-pin VW3M5502R500 circular connector M23, other cable end open 0198441113981, V1.3, 01.2017 60 Synchronous motor BMP 7 Service, maintenance and disposal 7 Service, maintenance and disposal

7.1 Service address

If you have any questions please contact your sales office. Your sales office staff will be happy to give you the name of a customer service office in your area. http://www.schneider-electric.com/ccc

7.2 Maintenance

There are no user-serviceable parts within the motor. Either replace the complete motor, or contact Schneider Electric. The product may only be repaired by a Schneider Electric customer service center. Repairs cannot be made with the device installed. WARNING UNINTENDED EQUIPMENT OPERATION • Only use software and hardware components approved by Schneider Electric for use with this equipment. • Do not attempt to service this equipment outside of authorized Schneider Electric service centers. • Update your application program every time you change the physical hardware configuration. Failure to follow these instructions can result in death, serious injury, or equipment damage.

Use only the accessories and mounting parts specified in the documentation and no third-party devices or components that have not been expressly approved by Schneider Electric. Do not modify the equipment. Include the following points in the maintenance plan of your machine. Connections and fastening ▶ Inspect all connection cables and connectors regularly for damage. Replace damaged cables immediately. ▶ Verify that all output elements are firmly seated. ▶ Tighten all mechanical and electrical threaded connections to the specified torque. Lubricating the shaft sealing ring In the case of motors with shaft sealing ring, lubricant must be applied to the space between the sealing lip of the shaft sealing ring and the shaft with a suitable non-metallic tool. If the shaft sealing rings are allowed to run dry, the service life of the shaft sealing rings will be significantly reduced. 0198441113981, V1.3, 01.2017 Synchronous motor 61 7 Service, maintenance and disposal BMP

Cleaning If the permissible ambient conditions are not respected, external substances from the environment may penetrate the product and cause unintended movement or equipment damage. WARNING UNINTENDED MOVEMENT • Verify that the ambient conditions are respected. • Do not allow seals to run dry. • Keep liquids from getting to the shaft bushing (for example, in mounting position IM V3). • Do not expose the shaft sealing rings and cable entries of the motor to the direct spray of a pressure washer. Failure to follow these instructions can result in death, serious injury, or equipment damage.

Clean dust and dirt off the product at regular intervals. Insufficient heat dissipation to the ambient air may excessively increase the temperature. Motors are not suitable for cleaning with a pressure washer. The high pressure may force water into the motor. Care must be taken with cleaning products as some active agents may have deleterious effects on plastics and welds. When using sol- vents or cleaning agents, verify that the cables, cable entry seals, O- rings and motor paint are not damaged. NOTICE CORROSION CAUSED BY CLEANING AGENTS • Before using a cleaning agent, carry out a compatibility test in relation to the cleaning agent and the component affected. • Do not use alkaline detergent. • Do not use any chloride-containing cleaning agents. • Do not use any sulfuric acid containing detergent. Failure to follow these instructions can result in equipment damage.

Replacing the rolling bearing When the rolling bearing is replaced, the motor is partially demagne- tized and loses power. NOTICE INOPERABLE EQUIPMENT Do not replace the rolling bearing. Failure to follow these instructions can result in equipment damage.

For all service matters, contact your Schneider Electric representative. 0198441113981, V1.3, 01.2017 62 Synchronous motor BMP 7 Service, maintenance and disposal 7.3 Replacing the motor

▶ Power off all supply voltages. Verify that no voltages are present. ▶ Label all connections. ▶ Uninstall the product. ▶ Note the identification number and the serial number shown on the product nameplate for later identification. ▶ Install the new product as per chapter "3 Installation". ▶ Commission the product as per chapter "4 Commissioning". 0198441113981, V1.3, 01.2017 Synchronous motor 63 7 Service, maintenance and disposal BMP 7.4 Shipping, storage, disposal

Respect the ambient conditions presented in chapter "2.1 General characteristics". Shipping The product must be protected against shocks during transportation. If possible, use the original packaging for shipping. Storage The product may only be stored in spaces where the specified permissible ambient conditions are met. Protect the product from dust and dirt. Disposal The product consists of various materials that can be recycled. Dis- pose of the product in accordance with local regulations. Visit http://www.schneider-electric.com/green-premium for information and documents on environmental protection as per ISO 14025 such as: • EoLi (Product End-of-Life Instructions) • PEP (Product Environmental Profile) 0198441113981, V1.3, 01.2017 64 Synchronous motor BMP Glossary Glossary

Terms and Abbreviations

See chapter " Terminology Derived from Standards" for information on the pertinent standards on which many terms are based. Some terms and abbreviations may have specific meanings with regard to the standards. Axial forces Tension or compression forces acting longitudinally on the shaft Centering collar Centering device at the motor flange that allows for accurate motor mounting. Degree of protection The degree of protection is a standardized specification for electrical equipment that describes the protection against the ingress of foreign objects and water (for example: IP 20). DOM Date of manufacturing: The nameplate of the product shows the date of manufacture in the format DD.MM.YY or in the format DD.MM.YYYY. For example: 31.12.11 corresponds to December 31, 2011 31.12.2011 corresponds to December 31, 2011 Drive system System consisting of controller, drive and motor. EMC Electromagnetic compatibility Length In the type code, the length is defined in terms of the number of stacks. PELV Protective Extra Low Voltage, low voltage with isolation. For more information: IEC 60364-4-41 Radial forces Forces that act radially on the shaft Size In the type code, the size is defined in terms of the flange size. 0198441113981, V1.3, 01.2017 Synchronous motor 65 Glossary BMP 0198441113981, V1.3, 01.2017 66 Synchronous motor BMP Table of figures Table of figures

1) Nameplate 16 2) Characteristic curve BMP 22 3) Dimensions BMP070 28 4) Dimensions BMP100 29 5) Dimensions BMP140 30 6) Shaft load 32 7) Connector installation space 44 8) Installation IP67 Kit 47 9) Pin assignment motor connection M23 48 10) Assembling motor cables with M23 motor connector 51 0198441113981, V1.3, 01.2017 Synchronous motor 67 Table of figures BMP 0198441113981, V1.3, 01.2017 68 Synchronous motor BMP Index Index

A Environmental conditions

Abbreviations 65 Operation 20 Accessories and spare parts 59 Equipotential bonding conductors 38 Approved drives 21 F

C Force for pressing on 31

Cable assembly G Power 51 General characteristics 19 Cable specifications 43 Glossary 65 Certifications 33 Commissioning 53 H Connecting the motor cable 52 Hazard categories 5 Connection I Motor 49 Power 49 Installation 35 Connector Intended use 6 Installation 48 Introduction 15 Connector assignments 48 M D Maintenance 61 Degree of protection 20 Maximum force during pressing on 31 Diagnostics 57 Motor dimensional drawing, see dimensions Connection 49 Dimensions 28 Motor cable Disposal 61, 64 Assembly 51 DOM 65 motor connection CN1 48 E Motor-specific data 22 Mounting position 46 EMC 37 N motor cable 38

Name plate 16 0198441113981, V1.3, 01.2017 Synchronous motor 69 Index BMP

O Service 61

Overview Service address 61 Procedure for electrical installation 37 Shaft sealing ring 20 Shaft-specific data 31 P Shipping 64

PELV power supply UL 33 Storage 64

Power T Connection 49 Power connection CN1 48 Technical data 19 Pressing on Terms 65 Maximum force 31 Tightening torques Property class Screws 21 Screws 21 Troubleshooting 57 Type code 17 Q U Qualification of personnel 6 UL, conditions for R PELV power supply 33

Replacing the motor 63 Wiring 33

S W

Safety Information 5 Wiring UL 33 0198441113981, V1.3, 01.2017 70 Synchronous motor