Drill Bit Sharpener

Operating Instructions & Parts Manual EN

Drill Bit Sharpener

Model 9682906

9641447.01 PLEASE READ AND SAVE THESE INSTRUCTIONS. READ CAREFULLY BEFORE ATTEMPTING TO ASSEMBLE, INSTALL, OPERATE OR MAINTAIN THE PRODUCT DESCRIBED.

PROTECT YOURSELF AND OTHERS BY OBSERVING ALL SAFETY INFORMATION. FAILURE TO COMPLY WITH INSTRUCTIONS COULD RESULT IN PERSONAL INJURY AND/OR PROPERTY DAMAGE! RETAIN INSTRUCTIONS FOR FUTURE REFERENCE.

PLEASE REFER TO BACK COVER FOR INFORMATION REGARDING DAYTON’S WARRANTY AND OTHER IMPORTANT INFORMATION.

Model #: ______

Serial #: ______

Purch. Date: ______

GETTING STARTED masonry products Save this manual • Arsenic and chromium from chemically-treated lumber. You will need this manual for the safety warnings and Your risk from these exposures varies, depending on how often precautions, assembly instructions, operating and maintenance you do this type of work. To reduce your exposure to these procedures, parts list and diagram. Keep your invoice with this chemicals: work in a well ventilated area and work with approved manual. Write the invoice number on the inside of the front cover. safety equipment. Always wear OSHA/NIOSH approved, properly Keep this manual and invoice in a safe and dry place for future fitting face mask or respirator when using such tools. SAFETY / SPECIFICATION reference. Preparing for your job Electrical requirements • Wear safety glasses complying with United States ANSI The power supply to the Drill Bit Sharpener needs to be Z87.1. Everyday glasses have only impact resistant lenses. 115V, 60Hz. The standard allowable voltage variation is They are not safety glasses. a plus or minus 10%. • Wearing an OSHA/NIOSH approved, properly fitting face mask or respirator is highly recommended for long term continual use. UNPACKING • Wear proper apparel when using power tools. Do not wear S Open the shipping and product carton. After unpacking the Drill loose clothing, gloves, neckties, rings, bracelets or other

Bit Sharpener inspect it carefully for any damage that may have jewelry which may get caught up in moving parts of machine. ASSEMBLY occurred during transit. Check for loose, missing or damaged • When using power tools, wear protective hair covering to parts. If any damage or loss has occurred, claim must be filed contain long hair. with the carrier immediately. Check for completeness and • Wear safety shoes with non-slip soles. immediately report missing parts to the dealer. / INSTALLATION Inspect: • Be alert and think clearly. Never operate power tools when tired, intoxicated or when taking medications that cause • All tools should be visually inspected before use, in drowsiness. addition to regular periodic maintenance inspections. Preparing the work area for your job • Be sure that the voltage labeled on the unit matches your power supply. • Keep work area clean. Cluttered work areas invite accidents. • Do not use the Drill Bit Sharpener in dangerous environments • See General Safety Instructions, Cautions and or where explosive fumes exist. Do not use the machine in Warnings as shown. damp or wet locations. Do not expose power tools to rain. OPERATION Contents Model 9682906 Drill Bit Sharpener: • Work area should be properly lighted. • Drill bit sharpener unit • A proper electrical receptacle should be available for the tool. • Drill bit chuck A three-prong plug should be plugged directly into properly grounded three-prong receptacle. • Top protective cap and screw • Extension cords should have a grounding prong and the • Front protective cap screw three wires of the extension cord should be of the proper • Operating Instructions and Parts Manual gauge. • Keep visitors at a safe distance from work area. TROUBLESHOOTING SAFETY RULES • Keep children out of workplace. Make workshop childproof. For your own safety, read all of the Use padlocks, master switches or remove switch keys to instructions and precautions before prevent any unintentional use of power tools. operating this tool. Always follow proper operating Maintaining your tool procedures as defined in this manual even if you are familiar with the use of this or similar tools. • Always unplug tool and remove it from its power source prior Remember that being careless for even a fraction of a to inspection. Never unplug the tool by pulling on the cord. second can result in severe personal injury. • Consult this manual for specific maintaining and adjusting PROPOSITION 65 WARNING: Some dust created by procedures.

using power tools contain chemicals known to the state • Keep the tool clean for safest operation. Chip debris build MAINTENANCE / REPAIR of California to cause cancer, birth defects or other ups can become combustible. reproductive harm. • Check for damaged parts. A part that is damaged should Some Examples of these chemicals are: be properly repaired or replaced. Do not perform makeshift • Lead from lead-based paints. repairs. (Use the parts list in this manual to order repair • Crystalline silica from bricks and cement and other 3 MAINTENANCE / REPAIR TROUBLESHOOTING OPERATION ASSEMBLY / INSTALLATION SAFETY / SPECIFICATIONS GETTING STARTED • • • • • • • • • • • “dry.”lubricants orcoolants.Allbitsshouldbesharpened withUnitedStates safety complying ANSIZ87.1. goggles eyes, insevere canresult which eye damage.Always wear respirator. OSHA/NIOSH approved, fittingfacemaskor properly Know howtouseyourtool • parts). Repairsmustbemadebyaqualifiedtechnician. SAFETY RULES(CONTINUED) 4 safety instructions suppliedwithaccessories. The useof complete fullstop. off thepower andstaywiththemachineuntilitcomestoa attempting tofixtheissue. Completely removethetoolfrom itspowersourcebefore rain orwetenvironments.Storethetoolindoors. removed fromthemachinebeforeturningiton. checking toseethatkeysandadjustingwrenchesare attachment todoajobforwhichitwasnotdesigned. workpiece intothewheeltoreducethisrisk. can causeawheeltobreakapartorexplode.Donotjam rating isequaltoormorethanthemachine’s RPMrating. Before mountinganewwheelmakesurethewheel’s RPM rated forcanflyapartorexplodecausinginjurydeath. rotation uponstartup. upon machinestartup.Donotstandinlinewiththewheel’s immediately. sound. Ifthereisanydoubtofawheel’s condition,replaceit emit aclear“ping”sound. A damagedwheelwillemitadull lightly strikingitwithawrenchorhammer. The wheelshould wheel withawoodendowelrodthroughthearborholeand cracks. You canperformaringtestbyholdingthegrinding operating thismachine. Sharpener. Obtainpropertrainingandknowledgebefore be familiarwiththeproperandsafeoperationofaDrillBit intended forusebyproperlytrainedoperators. You must way endangersyou. Bypassing, deactivatingorremovalofasafetydeviceinany Use recommended accessories. Understand and obey all Use recommended accessories.Understand andobeyall Never leavethemachinerunning whileitisunattended. Turn Turn thetooloff immediatelyinthecaseofanemergency. To reducetheriskofelectricalshock,never usethetoolin Remove adjustingkeysandwrenches.Formahabitof Use therighttoolforjob.Donotforceaor Heavy impactgrindingortryingtomakeaverydeepcut Grinding wheelsoperatedataspeedfasterthantheyare A damagedwheelismorelikelytoflyapartorexplode Ensure thegrindingwheelissolidandfreefromanyflawsor The Model9682906DrillBitSharpenerisdesignedand Never operatethemachinewithoutallsafetyguardsinplace. The Model 9682906 Drill Bit Sharpener Model9682906 DrillBitSharpener The anypower toolcanresult operation of The Dusty work environments maybe should not be used with any grinding should notbeusedwithanygrinding in foreignobjectsbeingthrown intothe toyourhazardous health.Always wear a Model 9682906DrillBitSharpener SPECIFICATIONS • • • • Electrical safety removing outlet. from starts. specified. the voltageatmotorterminalsbenolessthan cause overheatingandmotorburn-out.Heavyloadsrequire that Running theunitonvoltageswhicharenotwithinrange may Power source more than10%aboveorbelowspecifiedvoltage. specified. Normalloadswillbehandledsafelyonvoltagesnot The motorisdesignedforoperationonthevoltageandfrequency Power source damp conditions. This toolshouldonlybeusedindoorsandnotexposedtorainor temperatures of41˚to104˚Fandamaximumhumidity70%. The Model9682906DrillBitSharpenershouldbeoperatedin Environmental requirements ASSEMBLY /INSTALLATION Tool DimensionsHxDW Gross Weight Net Weight Grinding Capacity/SpiralDrill Point Angle Fixed Max. GrindingSpeed Maximal ConstantLoad Grinding Disc Grind DiscRating Power Requirements materials forinformationonsafegrindingprocedures. have flammableproperties.Consultwiththesupplierofthese woodworking dustcausefireoranexplosion. and hotchipsfromthismachinecanquicklyignitethe also beingusedbywoodworkingmachines. The sparks and sharpeningareremovedbyadustextractionunit. improper accessoriesmaycauseinjury. Some materials such as magnesium, titanium and aluminum Some materialssuchasmagnesium,titaniumandaluminum Never connectathismachinetodustcollectionsystem Make surethattheanyhazardousdustscreatedbygrinding fit fully into the outlet, reverse the plug. If it still does not fit, fit fullyintothe outlet, reversetheplug.Ifitstill doesnotfit, will fitinapolarized outletonlyoneway. Iftheplugdoesnot 3-pronged plug(onebladeiswider thantheother.) This plug Double insulated tools are equipped with a polarizing Double insulatedtoolsareequipped withapolarizing Do not permit your fingersDo notpermit totouch the beforepluggingit Make thetoolisoff sure terminals of plug when installing or installingor plugwhen of terminals into apower toprevent source accidental 6" X5.5"11.5" 6.6 lbs. 5.5 lbs. 0.12" -0.50" 118° 55 FPS 5 minutes nitride cubic crystallineboron Steel disc,coatedwith 4,200 RPM 115V, 60Hz GETTING STARTED

contact a qualified electrician to install a polarized outlet. Do ASSEMBLY not change the plug in any way. Installing the dust covers on your sharpener • Double insulation eliminates the need for the three wire grounded power cord and grounded power supply system. A Before plugging in the tool, be certain the outlet voltage supplied is within the voltage marked on the nameplate. B • Avoid body contact with grounded surfaces such as pipes, SAFETY / SPECIFICATIONS radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is grounded. If operating the power tool in damp locations is unavoidable, a Ground Fault Circuit Interrupter must be used to supply the power to your tool. Rubber soled footwear will further enhance your personal safety. •. Don’t expose this or any tools to rain or wet conditions. C Water entering a power tool will increase the risk of electric D shock. • Do not abuse the cord. Never use the cord to carry the tool ASSEMBLY / INSTALLATION or pull the plug from an outlet. Keep the cord away from 1. Locate the Top Protective and Front Protective Covers from heat, oil, sharp edges or moving parts. Replace damaged the supplied items. The Front Protective Cover is the larger cords immediately. Damaged cords increase the risk of of the two electric shock. 2. Attach the Top Protective Cover (A) and Front Protective Extension cords Cover (C) using the supplied screws. • The use of an extension cord will cause some drop in 3. Attach the dust cover to the lower left on the back of the tool voltage and loss of power. (B). • Wires of the extension cord must be of sufficient size to carry 4. The covers protect the two sharpening ports when the tool is the current and maintain adequate voltage. not in use. • Use the table to determine the minimum wire size (A.W.G) 5. Insert the Drill Bit Chuck into the Chuck Holder Port, lower extension cord. left (D).

• Use only 3-wire extension cords having 3-prong grounding OPERATION - GENERAL OPERATION type plugs and 3-pole receptacles which accept the tool Dusty work environments may be plug. hazardous to your health. Always wear a OSHA/NIOSH approved, properly fitting face mask or • If the extension cord is worn, cut or damaged in any way, respirator. replace it immediately. The operation of any power tool can Extension length result in foreign objects being thrown into the eyes, which can result in severe eye damage. Always Wire Size A.W.G. wear safety goggles complying with United States ANSI Z87.1. Up to 25 ft. 16 25 to 100 ft. 14 Wear proper apparel when using this tool. TROUBLESHOOTING Do not wear loose clothing, gloves, NOTE: Using extension cords over 100 ft. long is not neckties, rings, bracelets or other jewelry which may get recommended. caught up in moving parts of machine. Locating the machine The on / off switch The Model 9682906 Drill Bit Sharpener should be located on a The power switch is located on stable, suitable bench or stand. lower back of the left side of the tool. • Locate the machine where it is easy to remove the power The switch is a simple toggle on / off plug and is easily accessible for maintenance. switch. The cup wheel on the Drill Bit • Never operate the machine while holding it in your hands or MAINTENANCE / REPAIR use it while it is sitting in an unstable condition. Sharpener will continue to rotate for approximately 30 seconds after the tool is turned off. • For an emergency stop, turn the switch off and remove the tool from its power source by unplugging it.

5 MAINTENANCE / REPAIR TROUBLESHOOTING OPERATION ASSEMBLY / INSTALLATION SAFETY / SPECIFICATIONS GETTING STARTED 4. DustCover 3. DrillBit Alignment Chuck 2. DrillBit Alignment Port 1. DrillBitClampingLever OPERATION -MODEL9682906DRILLBITSHARPENERFUNCTIONALPARTS sharpen bits“dry.” is notrequiredandwilldamagethetool. The toolisdesignedto Do notusealubricantorcoolant.Useofcoolant of bitswiththistool. metal andsplitpointtwistdrillbits.Donotsharpenanyothertype The Model9682906DrillBitSharpenerisdesignedtosharpen OPERATION -BESTPRACTICES 6 area. area. The coverkeepssharpeningdust fromscatteringoverthework Clamping Lever. into theDrillBit Alignment portandalignedwiththeDrillBit The drillbitisinsertedintothis chuck. The chuckismounted This portreceivestheDrillBit Alignment Chuck Alignment. Pull thisleverbacktoalignthedrillbitforgrinding. 3. Drill Bit 3. DrillBit 2. DrillBit 1. DrillBit holder port Chuck inits Alignment Port Alignment Lever Clamping temperature. the sharpenerhasreturnedtoanormaloperatingstateand operating ifitisoverusedoroverloaded.Itwillrestartonce usage. The toolisprotectedbyacircuitbreakerandmaystop The drillbitsharpenerisnotintendedforcontinualproduction 6. DrillBitTip GrindingPort 5. DrillBitGrindingPort require asecondgroundtip. for grindingasecondarypoint ondrillbits.Splitpointbits This portacceptstheDrillBit Alignment Chuckandisuseful rotated tosharpenthebit. Chuck. Oncethechuckismountedintoportring The DrillBitGrindingPortreceivesthe Alignment 4. Dust Cover 4. DustCover 6. DrillBit Tip Port Port Grinding 5. Drill Bit 5. DrillBit Grinding Grinding Port Port GETTING STARTED

OPERATION - TWIST DRILL BIT Grinding the twist drill bit being held in place by the SHARPENING Alignment Chuck Never insert any tools or accessories into 1. Turn on the Drill Bit Sharpener the grinding ports, other than the Drill Bit Alignment Chuck. 2. Insert the Drill Bit Alignment Chuck completely into the Drill Bit Grinding Port (H). The port is tabbed so the chuck will This tool is specifically designed to only sharpen twist drill bits. Using it for any only fit when positioned properly.

other purpose voids your warranty and could result in SAFETY / SPECIFICATIONS personal injury. H The Model 9682906 Drill Bit Sharpener does not require any lubricant or coolant during grinding operations. The tool grinds “dry.” Using coolants or lubricants can damage the machine. Installing the twist drill bit into the Drill Bit Alignment Chuck. The Drill Bit Alignment Chuck aligns and holds the bit being sharpened. The chuck fits into the Alignment Port to properly 3. Rotate the Drill Bit Grinding Port right to the left and right. You prepare the bit for Grinding by either of the two Grinding Ports. will hear the sound of the drill bit being sharpened. When the ASSEMBLY / INSTALLATION 1. Remove the Drill Bit Alignment Chuck from its holder port by sound stops, the bit has been sharpened on one side. rotating it to the left and pulling it free. Open the chuck by 4. Take the Drill Bit Alignment Chuck out of the Grinding Port rotating the ring to the left. and rotate it 180 degrees to sharpen the second side. Like 2. Insert the drill bit into the Alignment Chuck. At this point the before, you will hear the sound of the bit being sharpened. bit will be held loosely. Rotate it left and right until the sound stops. 5. Turn the sharpener off and wait for it to stop. Remove the E G alignment chuck from the Sharpening Port. F 6. Remove the bit from the Alignment Chuck and insert the chuck back into its holding port. Secondary grinding for split point twist drill bits Split point drill bits require a secondary grinding operation on the

tip to sharpen them. OPERATION

I 3. Insert the Alignment Chuck (E) into the Alignment Port (F). The Chuck has tabs that will match up with the port. Press the Clamping Lever (G) while pushing the bit in from its end. The Alignment jaws will set the bit to the right rotation and distance for sharpening.

4. Turn the ring on the Alignment Chuck clockwise to “lock” the TROUBLESHOOTING bit tightly into the Chuck. 1. Insert and set up the drill bit into the Drill Bit Alignment 5. Remove the Chuck and tighten the bit again to ensure it is Chuck. Make sure the bit is properly aligned and tightening in held securely. the chuck as per previous instructions. 2. Insert the Alignment Chuck into the Drill Bit Tip Grinding Port (I) on the top of the sharpener. 3. Rotate the chuck 180 degrees. You will hear the sound of the bit being sharpened. Once the sound stops, take the bit out, rotate it 180 degrees and repeat sharpening. Grind the second tip side. Once the grinding sound stops, the bit is MAINTENANCE / REPAIR sharpened. 4 Turn the sharpener off and wait for it to stop. Remove the alignment chuck from the Tip Sharpening Port. 5. Remove the bit from the Alignment Chuck and insert the chuck back into its holding port. 7 MAINTENANCE / REPAIR TROUBLESHOOTING OPERATION ASSEMBLY / INSTALLATION SAFETY / SPECIFICATIONS GETTING STARTED • • Changing thegrindingwheel • • Ongoing generalmaintenance handled bycertifiedtechnicians. maintenance outsideofchangingthegrindingwheelshould be provide youwithprofessionalresultswhenusedproperly. Any The Model9682906DrillBitSharpenerisdesignedto MAINTENANCE - WIRING DIAGRAM- maintenance. anytypeof performing before source TROUBLESHOOTING 8 Sharpened bitsaregroundpoorly Motor notrunning Symptom using thesharpener. the exteriorofsharpener. soap andwater. Using solventsorchemicalsmaydamage Loosen thearbor boltbyrotatingitcounterclockwise. The Remove thecoverofmachine. Clean anybuiltupchipsfrom behind thedustshieldafter Clean theexteriorofsharpenerasneededwithmild Make sure the machine is turned off and and off Make themachine sure isturned completely unplugged itspowercompletely from MODEL 9682906DRILLBITSHARPENER MODEL 9682906DRILLBITSHARPENER 1. Worn grindingwheel 2. Motoroverheated 1. Blownfuse Possible Cause(s) • • • • • ensure the wheel is properly installed. ensure thewheel isproperlyinstalled. by turningitclockwise. sound. wooden dowelandtapitwith a hammer. Itshouldemit aring wheel ifyoudoubtitsquality. with ahammer. can moistenitwithasmallamountofoilortapverylightly threads tothearborareright-handed.. Start the sharpener and let it run for several minutes to Start thesharpenerandletitrun forseveralminutesto Insert anewwheelontothearbor andtightenthearborbolt Perform anringtestonthenewwheel.Holdwheela Inspect thenewwheelforanycracksorflaws.Donotusea Remove theoldwheel.Ifwheeldoesnotrelease,you 1. Replacetheworngrindingwheel 2. The drillbitsharpenerisnotintendedfor 1. Replacethe2ampmicrofuse Corrective Action operating state and temperature. operating stateandtemperature. the sharpenerhasreturnedtoanormal been activated. The motorwillrestartwhen production use. The protectioncircuithas GETTING STARTED SAFETY / SPECIFICATIONS ASSEMBLY / INSTALLATION OPERATION TROUBLESHOOTING MAINTENANCE / REPAIR 9

NOTES MAINTENANCE / REPAIR TROUBLESHOOTING OPERATION ASSEMBLY / INSTALLATION SAFETY / SPECIFICATIONS GETTING STARTED REPAIR PARTSILLUSTRATIONFORMODEL9682906-DRILLBITSHARPENER 10 For Repair Parts,call 1-800-827-3398 -Part description and numberasshowninpartslist -Serial number(if any) -Model number providePlease following information: GETTING STARTED SAFETY / SPECIFICATIONS ASSEMBLY / INSTALLATION OPERATION TROUBLESHOOTING MAINTENANCE / REPAIR 11 1 1 4 1 1 1 1 4 1 1 1 6 6 1 1 1 1 1 1 11 Qty. * * + Part No. 9641479.01 9641480.01 9641481.01 9641465.01 9641466.01 9641467.01 9641468.01 9641469.01 9641470.01 9641471.01 9641472.01 9641473.01 9641474.01 9641475.01 9641476.01 9641477.01 9641478.01 Description Guide ring Cover above Cover below Locknut for fuse block Locknut for Cover Cushion Base Screw Dust cover Cord Connector Board Screw Console Stand socket Positioner for blade Blade Holder Steel Spring Tube Transition Locknut holder complete (Includes Tool 35,36,37,38,39) 43 44 48 25 26 27 28 29 30 31 32 34 35 36 37 38 39 40 41 42 No. Ref.

1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 Qty. * * * * * * * * Part No. 9641456.01 9641457.01 9641458.01 9641459.01 9641460.01 9641461.01 9641462.01 9641463.01 9641464.01 9641448.01 9641449.01 9641450.01 9641452.01 9641453.01 9641454.01 9641455.01 Description Nut for fuse Fuse Inductance Motor Wire Restraining Screw ON-OFF switch PCB Fuse block Grinding Wheel Shaft extension Screw Screw Positioner Screw Spring leaf Screw Terminal Fixing shelf Screw Washer Top Housing Top button Clamping Screw 9 6 7 8 3 4 5 1 2 11 24 21 22 23 18 19 20 15 16 17 12 13 14 10 No. Ref. ) Not Shown (*) Standard hardware item available locally (N/A) Not available as replacement part ) Not Shown (*) Standard hardware item available locally (N/A) Not available as replacement REPAIR PARTS LIST FOR MODEL 9682906 - DRILL BIT SHARPENER - DRILL 9682906 MODEL FOR LIST PARTS REPAIR

∆ ( PALMGREN WARRANTY

C.H. Hanson / Palmgren warrants their products to be free of defects in material or workmanship. This warranty does not cover defects due directly or indirectly to misuse, abuse, normal wear and tear, failure to properly maintain the product, heated, ground or otherwise altered, or used for a purpose other than that for which is was intended.

The warranty does not cover expendable and/or wear part (i.e. v-belts, screws, abrasives, jaws), damage to tools arising from alteration, abuse or use other than their intended purpose, packing and freight. The duration of this warranty is expressly limited to the terms noted below beginning from the date of delivery to the original user.

The Palmgren branded items carry the following warranties on parts:

All vises, clamps, positioning tables, tombstones, jack screws and vise accessories - LIFETIME.

All bench grinders, drill presses, tapping machines, band saws, lathes, milling machines, arbor presses, abrasive finishing machines and work stands - 3 YEARS.

The obligation of C.H. Hanson / Palmgren is limited solely to the repair or replacement, at our option, at its factory or authorized repair agent of any part that should prove inoperable. Purchaser must lubricate and maintain the product under normal operating conditions at all times. Prior to operation become familiar with product and the included materials, i.e. warnings, cautions and manuals.

Failure to follow these instructions will void the warranty.

This warranty is the purchaser’s exclusive remedy against C.H. Hanson for any inoperable parts in its product. Under no circumstances is C.H. Hanson liable for any direct, indirect, incidental , special or consequential damages including loss of profits in any way elated to the use or inability to use our products. This warranty gives you specific legal rights which may vary from state to state.

Palmgren - a C.H. Hanson Company 2000 N. Aurora Rd., Naperville, IL 60540 U.S.A. or call 1-800-827-3398