DOCSLIB.ORG

Band Saw Safe Operating Procedure 1

Total Page：16

File Type：pdf, Size：1020Kb

Download full-text PDF Read full-text
Band Saw Safe Operating Procedure 1 Band Saw Safe Operating Procedure 1. Operate only with the instructor’s permission and after you have received instruction. 2. Remove jewelry, secure loose clothing, and confine long hair. 3. Always use personal protective equipment (PPE) proper eye protection. 4. All materials should be inspected for defects such as warps, knots and foreign objects. 5. Keep safety guards in place. Upper guide should clear stock by about 6 mm (1/4”). 6. Make curved cuts gradually and use relief cuts for tight radius curves. 7. Never back out of curved cuts while machine is still running as this will result in the blade coming off. (You must wait until blade comes to a complete stop). 8. Make all cuts on the waste-side of the line. 9. Always keep your hands on the sides of the blade while operating.... never in front of blade! 10. Maintain a well-balanced position and feed work into blade firmly, but without pushing too hard. 11. Never start the machine with stock touching blade, never reach under the table, and never perform layout or setup on the table. 12. Turn machine off and disconnect from power source before installing or removing accessories, when finished cutting, before adjusting or changing set-ups, or when making repairs. 13. If blade breaks during operation immediately stop the saw, leave the stock where it is, unplug the saw and report the incident to the teacher. Band Saw Safety Test Name:_________________ Date: Instructions: Circle the letter next to the most correct answer 1. When is personal protective equipment (PPE) required to operate the band saw? a. never b. sometimes c. always d. most of the time 2. Which of the following are safe operating procedures for a band saw? a. ask for permission b. keep guard in place c. keep well-balanced d. all of the above 3. How far should the safety guard be above the stock? a. 13 mm (1/2”) b. 19 mm (3/4”) c. 6 mm (1/4”) d. 25 mm (1”) 4. What should you always use when making tight cuts on curves? a. relief cuts b. reverse cuts c. circular cuts d. radius cuts 5. Which side of the line should you always make cuts on? a. right b. left c. waste d. none of the above 6. Where should your hands be placed when using the band saw? a. in front of the blade b. behind the blade c. on the sides of the blade d. touching the blade 7. What should you do if the blade breaks while operating the band saw? a. remove your piece of stock from the machine. b. complete your cut c. stop the machine, don’t remove your stock, and report to the teacher. d. remove the blade. 8. What should you do before operating the band saw? a. receive instructional demonstration. b. pass the safety test with 100% grade. c. follow proper safety procedures ( eye protection, confine long hair, etc….) d. all of the above 9. Which of the following are common safe practices for operating a band saw? a. hold work piece with one hand. b. leave the machine running when not in use. c. unplug the saw when finished. d. perform layout operations or setup work on the table /work area when machine is running. 10. When operating a band saw which of the following is a safe practice? a. start the machine with the stock against the blade. b. start the machine before clearing the table of all objects. c. reach under the table while the machine is running. d. turn the saw off before backing out of a cut. Bench Grinder Safe Operating Procedure Spark Deflector Tool Rest 1. Operate only with the instructor's permission and after you have received instruction. 2. Remove jewelry, eliminate loose clothing, and confine long hair. 3. Make sure all guards are in place and operating properly. 4. Work area should be prepared for safe operation. (Flammables, etc) 5. Always use proper personal protective equipment (face shield should be used). 6. All materials should be inspected for defects such as warps, knots and foreign objects. 7. Make all adjustments with the power off and machine unplugged. 8. Tool rests must be adjusted to within 3 mm (1/8”) of the grinding wheel. 9. Spark deflectors must be adjusted to within 3 mm (1/8”) of the grinding wheels. 10. Do not grind on the side of the grinding wheels. Only the face of the wheel must be used. 11. Stand to one side when starting the machine. 12. Immediately report to instructor when grinding wheels are excessively small or have become cracked. 13. Small work pieces should be held with locking pliers. 14. Do not leave the machine until the grinding wheels have come to a full stop. 15. Grinding materials generate a lot of heat, be careful as it may cause a burn. 16. Clean up workspace. Bench Top Grinder Safety Test Name:_________________ Date: Instructions: Circle the letter next to the most correct answer 1. During use of a bench top grinder, when must Personal Protective Equipment (PPE's) be worn? a. only when working with metal b. never c. always d. only when working with plastic 2. What checks are required for the grinding wheels on a bench top grinder? a. To make sure they are suitable for the speed of the machine. b. That they have a bore exactly equal to the arbors of the machine. c. That they do no vibrate. d. All of the above. 3. The grinding wheel must be inspected regularly for unusual wear. What do you do if defects are noticed? a. ignore them b. clean around the edges c. replace them d. use at reduced speed 4. What should be done with the tool rests on the grinder? a. loosened before use b. move till they are touching the grinding wheels c. placed 3 mm (1/8 “) from grinding wheel and tightened securely d. ignored, they are of no use 5. What should the user do when starting a job on the grinder? Circle all that apply. a. stand to one side before turning the machine “ON” b. complete a visual inspection to ensure safe operation c. keep the workpiece away from the grinding wheel d. inspect material for defects 6. What must have occurred before operating the bench top grinder? a. instruction received b. passed a tool safety test with 100% grade c. permission received d. all of the above 7. What must be used when grinding small pieces of material? a. locking pliers b. c-clamp c. hammer d. chisel 8. After grinding is completed, what must you ensure is true about the material before handling? a. That it is cool to the touch. b. That it is too hot to handle. c. That it is left touching the grinding wheel. d. That the grinding wheel is left on. 9. Which part of the grinding wheel should be used to ensure the safe operation of a bench grinder? a. left side b. right side c. the face (front) d. does not matter 10. What must the user ensure upon completion of the grinding job? a. That the machine is turned off and the grinding wheel has come to a complete stop. b. That they have their ground material secured. c. That the tool rests are loosened. d. All of the above. Biscuit Joiner Safe Operating Procedures 1. Always obtain the teachers permission prior to using the joiner. 2. Always wear appropriate Personal Protective Equipment (PPE). 3. Confine any long hair, secure loose clothing and remove jewelry. 4. Avoid accidental starting. Be sure switch is off before plugging in. 5. Do not carry tool with your finger on the trigger. 6. Remove the power cord when changing the blade or performing regular maintenance. 7. Remove any adjusting keys or wrenches before turning power on. 8. A joiner ejects dust and wood chips at a high rate of speed, keep your face away from the chute and wear safety glasses. If equipped, ensure dust collection bag is in place. 9. Do not overreach. Keep proper footing and balance at all times. 10. Use clamps or other practical ways to secure the work piece. 11. Make sure the blades are sharp. 12. Check the operation of the guards before using the tool. 13. Do not disable any anti-kickback points on the faceplate. Make sure they are engaged in the work piece. 14. Keep hands away from blade when cutting. 15. Never hold the work piece in your hand. 16. After cut, retract the blade fully and wait for it to stop. Biscuit Joiner Safety Test Name:_________________ Date: Instructions: Circle the letter next to the most correct answer 1. When should eye and ear protection be worn while using the biscuit joiner? a. always b. most of the time c. some of the time d. never 2. What must you do before using the biscuit joiner? a. check the tool for defects b. have received safety instruction c. have the instructor’s permission d. all of the above 3. Which of the following is correct when using the biscuit joiner? a. carry tool with finger on trigger b. make all adjustments with tool plugged in. c. switch if in the OFF position before plugging in. d. all of the above 4. What must be in place when using the biscuit joiner? Circle all that apply. a. dust bag b. fence c. handle d. personal protective equipment 5. What should be done with the stock when using a biscuit joiner? a.
Load more

Recommended publications
  • Tiny Vise Edge Clamps Truly Exert Down Thrust Force on the Workpiece, to Prevent It from Lifting
    +44 (0)1204 699959 [email protected] www.hyquip.co.uk/web/index TINY VISE ™ EDGE CLAMPS BODY: 1018 STEEL, CARBURIZED-HARDENED, BLACK OXIDE FINISH THRUST WASHER: 1144 STEEL, HEAT TREATED, BLACK OXIDE FINISH FLAT-HEAD SOCKET SCREW: STEEL, BLACK OXIDE FINISH An important clamping development! These mini edge clamps grip the side of a workpiece to keep the top clear for machining. Patented design features a slotted countersink to provide strong, reliable clamping force with the easy turn of a hex wrench. These compact clamps are ideal for fixturing multiple parts, small or large. Each clamp has both a serrated face (for maximum gripping) and a smooth face (to avoid marring finished parts). These clamps look so simple, but work amazingly well, with major advantages over earlier designs. Flat Jaw Patent number 5.624.106. Made in USA. (Reversible, Serrated or Smooth) Clamping force is applied by positive screw action with the easy turn of a hex wrench (not with an unreliable, unsafe eccentric cam as Clamping force is applied by positive screw action with used in other designs). A high-strength Flat- the easy turn of a hex wrench. Head Socket Screw engages a mating offset countersink to exert strong clamping force. Much more durable than other designs. Only Tiny Vise Edge Clamps truly exert down thrust force on the workpiece, to prevent it from lifting. A thrust washer underneath the clamp engages a mating offset countersink to provide downward action. Patented design features a slotted countersink. Available in a wide range of sizes, from a miniature #8-32 thread size, up to a powerful 1”-8 thread size with 2500 lbs clamping force.
    [Show full text]
  • 8.10 Drill Grinding Device
    Special Accessories 8.10 Drill Grinding Device 1. Introduction Device can accurately grind precision drill and tools, this drill grinding machine system consists of a motor and grinding wheel head composed of the drill tool in a precision six claw clip manual chuck, and with a rotatable operating handle, when swing operation handle, that produce the following actions: (A) The rotation of the drill blade in contact with the wheel. (B) Drill bit to the forward movement of the wheel, which is determined by a simple plane caused by the cam and the drive arm. (C) By the rotation of the operation 1 and 2 together, can produce about necessary, Forward and backward rotation, and rotation of the left and right around the vertical arm by means of proper adjustment of the cam drive for grinding. 2. Installation Three methods of operation (A) By the arrows in the slider on the scale required in the angle, and then tighten (12) handles. Pulled the latch position behind the locking screws, remember locking. (B) Fitted inside the grinding cam 6, the upper fixed block (2) on the green slot. (C) After setting the required bevel adjustment (1) handle rake angle 0 ° ~ 18 ° can be adjusted after the oblique angle is larger, thinner blade. The higher the M-40 Operating Manual 8-49 Special Accessories hardness of the material to be cut, then the posterior oblique angle should be smaller; lower the hardness of the material to be cut, then the posterior oblique angle should be larger. (D) If a straight shank drill bit, then caught in six claw clip directly to the head; such as slope handle, is mounted on the right sleeve of Mohs, and then to six claw tip drill chuck clamping, which can center of the drill grinding more solid and more accurate.
    [Show full text]
  • Hand Saws Hand Saws Have Evolved to fill Many Niches and Cutting Styles
    Source: https://www.garagetooladvisor.com/hand-tools/different-types-of-saws-and-their-uses/ Hand Saws Hand saws have evolved to fill many niches and cutting styles. Some saws are general purpose tools, such as the traditional hand saw, while others were designed for specific applications, such as the keyhole saw. No tool collection is complete without at least one of each of these, while practical craftsmen may only purchase the tools which fit their individual usage patterns, such as framing or trim. Back Saw A back saw is a relatively short saw with a narrow blade that is reinforced along the upper edge, giving it the name. Back saws are commonly used with miter boxes and in other applications which require a consistently fine, straight cut. Back saws may also be called miter saws or tenon saws, depending on saw design, intended use, and region. Bow Saw Another type of crosscut saw, the bow saw is more at home outdoors than inside. It uses a relatively long blade with numerous crosscut teeth designed to remove material while pushing and pulling. Bow saws are used for trimming trees, pruning, and cutting logs, but may be used for other rough cuts as well. Coping Saw With a thin, narrow blade, the coping saw is ideal for trim work, scrolling, and any other cutting which requires precision and intricate cuts. Coping saws can be used to cut a wide variety of materials, and can be found in the toolkits of everyone from carpenters and plumbers to toy and furniture makers. Crosscut Saw Designed specifically for rough cutting wood, a crosscut saw has a comparatively thick blade, with large, beveled teeth.
    [Show full text]
  • Heavy Equipment Technology Required Tool List
    Heavy Equipment Technology Required Tool List WRENCHES 1 1/2” Drive socket set: - Sockets, 3/8” to 1-1/14”, 6 point, shallow well - Sockets, 7/16” to 1-1/8”, 6 point, deep well - Sockets, 7/16” to 15/16”, Impact, 6 point, shallow well - Sockets, 7/16” to 15/16”, Impact, 6 point, deep well - Sockets, 10mm to 32 mm, 6 point, shallow well - Sockets, 10mm to 19mm, 6 point, deep well - Sockets, 10mm to 25mm’ Impact, 6 point, deep well - Ratchet - Breaker Bar - Drive Extensions: 1-1/2”, 3”, 5”, 10”, and 15” - Drive Adapter: 1/2” to 3/8” - 250 lb. Torque Wrench, Micrometer adjust - Impact Wrench, 3/4 or 1/2, Pneumatic or Battery - Universal Joint 1 3/8” Drive socket set: - Sockets, 1/4" to 15/16”, 6 point, shallow well - Sockets, 6mm to 19mm, 6 point shallow well - Universal Sockets, 3/8” to 3/4", 6 point shallow well - Sockets, T30 to T55, Drivers - Spark plug Sockets, 5/8” and 13/16” - Ratchet - Breaker bar - Drive extensions: 1-1/2”, 3”, 6”,10” - Universal Joint 1 1/4” Drive socket set: - Sockets, 3/16” to 9/16”, 6 point, shallow well - Sockets, 3/16” to 9/16”, 6 point, deep well - Sockets, 5.5mm to 14mm, 6 point, shallow well - Sockets, 5.5mm to 14mm, 6 point, deep well - Sockets, T8 to T27, Drivers - Ratchet - Drive extensions: 2”, 4”, 6” - Universal Joint 1 Combination End set: - 1/4" to 1-1/4”, Long - 6mm to 24mm, Long 1 Flare Nut set: - 1/4" to 13/16” - 9mm to 21mm 1 Ratcheting Box End: - 1/4” x 3/8” and 3/16” x 5/16”, Square, Air Conditioning 1 8” Adjustable Wrench 1 14” Pipe Wrench 1 Hex Key set: - 5/64” to 3/8”, Long Arm -1.5mm to
    [Show full text]
  • IBS, INCORPORATED T a P S B U R S B L a D E S Index
    IBS, INCORPORATED Index 4-40 thru 1/2-10 Tap, Die & Drill Set PT-8 Taps, Burs & Blades 9/16-12 thru 3/4-16 Tap, Die & Drill Set PT-8 A Index 10 Pc NC/NF Power Taps w/Index PT-5, PT-7 10 Pc NC/NF Taper Taps w/Inde PT-5, PT-7 Annular Cutters 18 Pc NC Bottom Taps & Drill Bits w/Index PT-5, PT-7 Carbide Tipped 18 Pc NC Taper Taps & Drill Bits w/Index PT-5, PT-7 CT150 & CT200 PT-14, PT-16 Nitro-Carb Hand Tap PT-5, PT-7 IBS High Speed Steel PT-16 Assortments, Cutting Tools B Advanced Edge Power Reciprocating Saw Blades T Blades with Tool Ease Lubricant Stick PT-45 100 PK Shark Serrated Blades PT-54 Annular Cutters - Carbide Tipped Bandsaw, Bi-Metal A PT-15 General Information PT-36 Annular Cutters - High Speed Steel PT-17 Portable Blades PT-41 P Black Hole Carbide Tipped Cutters Troubleshooting PT-37, PT-38, PT-39, PT-40 1" Depth - 4 Pc.Set PT-23 Bi-Metal 1" Depth - 5 Pcs PT-23 Air Saw Blades PT-51 S 3/16" Depth - 5 Pc. PT-23 Reciprocating Saw PT-46 762R - 5 Pc. - 3/16" Depth PT-22 Boar Blades PT-48 763R - 4 Pc. 1" Depth PT-22 Thick Demolition PT-47 764R - 5 Pc. - 1" Depth PT-23 Sabre/Jig PT-52 Carbide Burs PT-59 Chop Saw-Carbide Tipped B Hole Saws 14" Blade for Aluminum PT-34 Bi-Metal 14" Blade for Stainless Steel PT-34 U Advanced Bi-Metal Hole Saws 2-1/8"- 4" PT-27 14" Blade for Steel PT-34 Advanced Bi-Metal Hole Saws 3/4"- 4" PT-28 Circular Saw Advanced Bi-Metal Hole Saws 5/8"- 2" PT-29 Combination Blade PT-32 R M42 Thin Wall Hole Saws Travel Tray Assortment PT-18 Heavy Duty Deck / Nail Cutting Blade PT-32 Hole Saws - Bi-Metal Miter Saw
    [Show full text]
  • Grinding Your Own Lathe Tools
    WEAR YOUR SAFETY GLASSES FORESIGHT IS BETTER THAN NO SIGHT READ INSTRUCTIONS BEFORE OPERATING Grinding Your Own Left Hand Right Hand Boring Tool Cutting Tool Cutting Tool Lathe Tools As with any machining operation, grinding requires the Dressing your grinding wheel is a part of maintaining the utmost attention to “Eye Protection.” Be sure to use it when bench grinder. Grinding wheels should be considered cutting attempting the following instructions. tools and have to be sharpened. A wheel dresser sharpens Joe Martin relates a story about learning to grind tools. “My by “breaking off” the outer layer of abrasive grit from the first experience in metal cutting was in high school. The wheel with star shaped rotating cutters which also have to teacher gave us a 1/4" square tool blank and then showed be replaced from time to time. This leaves the cutting edges us how to make a right hand cutting tool bit out of it in of the grit sharp and clean. a couple of minutes. I watched closely, made mine in ten A sharp wheel will cut quickly with a “hissing” sound and minutes or so, and went on to learn enough in one year to with very little heat by comparison to a dull wheel. A dull always make what I needed. I wasn’t the best in the class, wheel produces a “rapping” sound created by a “loaded just a little above average, but it seemed the below average up” area on the cutting surface. In a way, you can compare students were still grinding on a tool bit three months into the what happens to grinding wheels to a piece of sandpaper course.
    [Show full text]
  • MACHINE VISE SHEETS.Idw
    PARTS LIST ITEM QTY PART NUMBER MATERIAL DESCRIPTION 1 1 BASE CAST IRON 2 1 SLIDING JAW CAST IRON 3 2 JAW PLATE SAE 3140 4 1 VISE SCREW SAE 3140 5 1 COLLAR SAE 1020 6 1 SPECIAL KEY SAE 1020 7 1 HANDLE ROD COLD ROLLED STELL 8 2 HANDLE BALL SAE 1020 9 2 SLIDE KEY SAE 1020 10 2 SET SCREW SAE 1016 11 4 SLOTTED FLAT STEEL MILD ANSI B18.6.3 - 10-24 x COUNTERSUNK HEAD 5/8 MACHINE SCREW 12 2 TAPER PIN STANDARD #000 TAPER PIN LEGEND: DIAMETER R RADIUS ° DEGREES COUNTERBORE DEPTH COUNTERSINK MASTER ASSEMBLY SCALE 1 : 1 GENERAL NOTES: FILLEDS AND ROUNDS R.125 UNLESS OTHERWISE NOTED COURSE: DDGT240 INVENTOR NAME: MACHINE VISE TOLERANCE UNLESS SPECIFIED FIG #: DECIMAL INCHES: 14-17 X = ±.020 DRAFTER: XX = ±.010 P. FLORES DIGITAL DESIGN XXX = ±.005 GRAPHICS FRACTIONAL ±1/64" DATE: 10/5/2018 ANGLE ± 1 DEGREE TECHNOLOGY 32 SCALE: SURFACES AS NOTED WWW.DDGT.NET PAGE #: 1 OF 5 PARTS LIST ITEM QTY PART NUMBER 4X 5/16 4X R1 1/8 1 1 BASE 1 4 2 3/4 5/8-8ACME 4X R1/4 5 7 1/4 2X 1/4-20UNC-2B 5/8 5/8-8ACME B R11/16 1 1/4 5 1 1/2 5/8 R1/4 1 3/16 .502 1 3/4 1/8 .498 1 2 1/4 2 3/16 MACHINE VISE STEP 1 B 1 9/16 1 11/16 R1/4 SCALE 1 / 2 SECTION B-B 1 1/16 .502 SCALE 1 / 2 .627 .500 5/16 BASE .625 1.004 SCALE 1 / 2 1.000 1.254 1.250 COURSE: DDGT240 INVENTOR NAME: LEGEND: MACHINE VISE DIAMETER TOLERANCE UNLESS SPECIFIED FIG #: DECIMAL INCHES: 14-17 R RADIUS X = ±.020 DRAFTER: DIGITAL DESIGN XX = ±.010 P.
    [Show full text]
  • Feeds & Speeds — Drilling Or Reaming General Purpose
    CL RLD ASS WO FEEDS & SPEEDS — DRILLING OR REAMING GENERAL PURPOSE OR COOLANT FED FEED RATE (INCHES PER REVOLUTION) M AD E IN USA HOLE DIAMETER IN INCHES CUTTING SPEED (SFM) 1/8 1/4 3/8 1/2 5/8 3/4 1 11/4 11/2 STARTING RANGE* GEN. COOL- GEN. COOL- GEN. COOL- GEN. COOL- GEN. COOL- GEN. COOL- GEN. COOL- GEN. COOL- GEN. COOL- CHIP BRINELL TOOL. MATERIAL BEING MACHINED MATERIAL EXAMPLES CHIP DESCRIPTION GENERAL COOLANT PUR- ANT PUR- ANT PUR- ANT PUR- ANT PUR- ANT PUR- ANT PUR- ANT PUR- ANT PUR- ANT CLASS HARDNESS APPLIC. PURPOSE FED POSE FED POSE FED POSE FED POSE FED POSE FED POSE FED POSE FED POSE FED POSE FED ALUMINUM ALLOY 308.0, 356.0, 360.0, 380.0, 383.0, 390.0, 30-150 DISCONTINUOUS FLAKY OR DRILL 250-350 375-550 .003 – .005 .004 .007 .005 .008 .006 .010 .006 .011 .007 .014 .009 .017 – .019 – CAST AND WROUGHT 2024, 3003, 4032, 5052, 6061, 7075 (500 kg) LONG STRINGY REAM 150-250 200-300 .004 – .006 .008 .008 .010 .011 .013 .012 .015 .013 .017 .016 .021 .019 .022 .020 .024 COPPER ALLOY 101, 110, 115, 120, 130, 142, 155, 170, 172, 175, 40-200 LONG CONTINUOUS DRILL 125-190 225-300 .002 – .005 .004 .007 .005 .008 .006 .009 .007 .010 .008 .012 .010 .014 – .016 – TOUGH 195, 425, 610, 630, 655, 725, 805, 826, 910 (500 kg) REAM 50-90 70-105 .005 – .006 .008 .008 .010 .010 .013 .011 .014 .012 .016 .014 .018 .016 .019 .017 .020 LEAD ALLOY Alloys 7, 8, 13, 15 10-20 DISCONTINUOUS DRILL 350-450 400-500 .003 – .005 .004 .006 .006 .007 .007 .008 .008 .009 .009 .013 .013 .015 – .017 – 20 1Sb, 4Sb, 6Sb, 8Sb, 9Sb (500 kg) TIGHTLY CURLED REAM 150-250 200-300
    [Show full text]
  • Drill Press Safety Quiz
    Drill Press Safety Quiz Name: ___________________ _ Date: ___________________________ 1. Drill press training is only required if I have no previous experience using a drill press. True False 2. What personal protective equipment should be used when operating a drill presses? A. Respirator B. Gloves C. Safety glasses D. Face shield 3. Before operating a drill press always remember to: A. Secure your hair B. Secure loose clothing C. Remove all jewelry D. All of the above 4. Which of the following three drill bits shanks should only be used in a drill press chuck? A. Triangular, the chuck key, or hex B. Square, round, or hex C. Round, hex, or triangular D. Roller, twist, or triangular 5. You should always position and secure your work piece to prevent it from spinning, and so you do not drill into the table. True False 6. __________ the drill press before changing the belts for speeds. A. Slow down B. Power off C. Speed up D. Keep running 7. When operating a drill press you should: A. Never start the drill with the drill bit pressed against your work B. Operate the drill at appropriate speeds C. Reduce the drilling pressure when the bit begins to break through your work D. All of the above C 10. F, 9. A, 8. D, 7. B, 6. T, 5. C, 4. D, 3. C, 2. F, 1. Answers: 8. ______________ involves plunging the drill bit part way through the work piece, and then retracting it to the surface. This is repeated until the hole is finished.
    [Show full text]
  • Pioneer Double Duck Reed Instructions
    v08.13 Turning a Pioneer Double Reed Duck Call Turning the Stopper 1. Mount the 1/2" WoodMaster mandrel into a drill chuck or Supplies Needed collet chuck. • 1 1/2" x 1 1/2" x 6" Blank • Sandpaper/Finish 2. Slide the blank onto the mandrel and tighten the expansion • Duck Call Reed Assembly • Drill or Drill Press screw so the blank will not slip while turning. Do not • 3/4" WoodMaster Mandrel • Eye and Ear Protection overtighten. • 1/2" WoodMaster Mandrel • 1/2" Drill Bit • Glue (Thick CA or Epoxy) • 3/4" Drill Bit 3. Turn a 3/4" dia. tenon that will fit into the barrel. Use a set of calipers to size the tenon. Test the fit of the stopper tenon by Wood Preparation stopping the lathe, and sliding the barrel over the end of the mandrel and onto the stopper tenon. This step may need to be 1. Select a blank 1-1/2" x 1-1/2" x 6". repeated several times. Do not to remove the stopper from 2. Cut the blank to the sizes shown below. the mandrel, as this may alter the alignment. Game Call Instructions3. Mark and drill the blanks as shown below. 3/4" diameter hole Craft 4.Supplies Cut two grooves USA in 1-800-551-887the tenon using the point6 of a skew to for the barrel. 1/2" diameter hole for the stopper. accept the o-rings. The o-rings should be slightly proud of the tenon and no larger or this will cause fitment issues.
    [Show full text]
  • File Identification Chart
    FILE IDENTIFICATION CHART American Pattern Swiss Pattern American Flat File — Rectangular cross section. Tapered point. Double cut top and bottom. Swiss Pattern Files have more exacting measurements and finer cuts ranging from № 00 to Single-cut edges. Special tooth construction eliminates clogging. All sizes have the same number 6. Used by tool and die makers, jewellers, modellers, craftspeople and hobbyists. Available in the of teeth. 6" – 12" long. following types and length: American Flat File Aluminum Half-Round File — Rounded on one side, flat on the other. Tapered point. • Half Round File — № 00, 0, 1, 2, 3 and 4. 4" – 10" long. Double-cut. Special tooth construction eliminates clogging. All sizes have the same number of teeth. • Hand File — № 00, 0, 1, 2 and 4. 4" – 10" long. Aluminum Half-Round File Smooth finish. 6" – 12" long. • Knife File — № 00, 0, 1, 2 and 4. 4" – 8" long. Flat File — Rectangular cross section. Tapered point. Double-cut top and bottom. Single-cut • Round File — № 00, 0 and 2. 4" – 10" long. Flat File edges. Bastard, second and smooth cuts. For rapid stock removal. 4" – 16" long. • Round Straight File — № 0. 4", 6" and 8" long. Half-Round File — Rounded one side, flat on the other. Double-cut top and bottom. Bastard, second and smooth cuts. For filing concave, convex and flat surfaces. 4" – 15" long. • Square File — № 00, 0 and 2. 4", 6" and 8" long. Half-Round File Hand File — Rectangular cross section. Double-cut top and bottom. One safe edge and one • Three Square File — № 00, 0, 1 and 2.
    [Show full text]
  • Optimization of Broaching Tool Design
    Intelligent Computation in Manufacturing Engineering - 4 OPTIMIZATION OF BROACHING TOOL DESIGN U. Kokturk, E. Budak Faculty of Engineering and Natural Sciences, Sabanci University, Orhanli, Tuzla, 34956, Istanbul, Turkey Abstract Broaching is a very common manufacturing process for the machining of internal or external complex shapes into parts. Due to the process geometry, broaching tool is the most critical parameter of the broaching process. Therefore, optimal design of the tools is needed in order to improve the productivity of the process. In this paper, a methodology is presented for optimal design of the broaching tools by respecting the geometric and physical constraints. The method has also been implemented on a computer code. Keywords: Broaching, optimization, tooling 1 INTRODUCTION Broaching is commonly used for machining of internal or methods that use databases [6], have also been used. external complex profiles that are difficult to generate by Combinations of different approaches have also been other machining processes such as milling and turning. utilized with a mixture of fuzzy basics [7]. Erol and Ferrel Originally, broaching was developed for noncircular [8] also used fuzzy methods among many others. In most internal profiles and keyways. The process is very simple, of these studies, the mechanics of the process such as and decreases the need for talented machine operator forces, deflections, vibrations etc., other than tool wear, while providing high production rate and quality. Because were not included in the analysis. of the straight noncircular motion, very high quality surface Although there have been many studies on various finish can be obtained. In addition, roughing and finishing machining processes, there has been only a few on operations can be completed in one pass reducing total broaching.
    [Show full text]