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THE ULTIMATE GUIDE TO

DR LLWayne BWinton pushes TS past flashy packaging to get to the (, or carbide) tacks of bits.

eing fairly new to the for impulse buying. For the average person, Bits and Pieces locksmith industry fresh off it takes quite a bit of knowledge and research I’ve found that one of the most difcult an apprenticeship, learning on a product to get something that meets things to get legitimate research and re- the trade and trying to keep your needs and that does what you expect it views on is drill bits. As it turns out, I got up with the new technology to do – from padlocks to deadbolts to safes. my frst call to drill a Cannon safe with Bas it becomes available, it has become Usually, the worst products are marketed three layers of ⅛" hard anti-drill plate and apparent to me that this field, like many with the most glitter and glam and have an electronic lock that had gone bad upon others, can be confusing to navigate to the “grab me now” packaging. delivery. All common nondestructive op- find the best product for the job. This I quickly found out that the same thing is tions were exhausted. Te only way to open is true for both aimed at the lock- true for drill bits and construction tools in it was by . smith industry and the security prod- general. So I realized if I want to stock the Tis would be my frst safe drill encoun- ucts sold. (Editor’s note: This article was van with quality tools and quality equip- tering hard anti-drill plate. Afer talking originally written in 2012.) ment, I’ll need to do some background with several diferent industry professionals research on almost everything I purchase. and the person under whom I had my origi- All That Glitters Tis will make my job easier and allow me nal apprenticeship, I decided I would take It is very difcult to cut through all the fashy to service the customer to the best of my the job and learn on the fy. I was armed advertising of products and get down to what ability, saving time and energy, and saving with a basic idea of what to expect and a really works. So many products are designed the customer some money. game plan, even though horror stories of

36 SAFE & VAULT TECHNOLOGY | March/April 2016 www.savta.org relockers, glass plate and ball bearing light clicked: I needed to try these drill hardplate foated in my head. bits out on a piece of this hard anti-drill “It is very I knew the key to making this safe drill plate before I go do this in the feld with proftable and easy to repair would be the customer. Tat would be the only difficult to quality drill bits and quality drill rig, along way I could be 100 percent positive that cut through with pinpoint accuracy for drill points I would be able to accomplish the job and a knowledge of what was inside the in a reasonable amount of time at the all the flashy safe mechanically. I had a few days before location. advertising of this job, so I decided to begin my research I had a piece of hardplate ¼" thick out on drill bits. Tis took countless hours of of a Winchester safe with an HRC rating products and get reading everything from paid advertise- of 60+ for my practice run. I also wanted down to what ments to private forums and blogs from to fnd out what drill bits really did work welders, fabricators and . on what materials not just one specifc really works. So I attempted to sort through everything type so I began to collect steel, many products from materials like nitrate coat- steel, steel, spring steel and other ing, high-speed steel (HSS), cobalt, black hardened alloys that would not be com- are designed for oxide and carbide, and then options like monly seen or that had not been discussed impulse buying. 118° or 135° drill point angles, pilot points, on Internet forums. split points, and on and on the list goes. I wanted to break this down scientif- …. Usually, the I knew I would need help from a profes- cally to have a 100 percent defnitive way worst products sional, so I was of to the local to decide what will work on what supply store to pick their brains, since material and why. I already had some are marketed they deal with metal and steel every day. drill bits from common big-box stores with the most Tey had very good advice for most ap- along with the Champion Brute Force plications, however they were unfamiliar Platinum series from the local welding glitter and glam with the term hardplate or anti-drill plate. supply store. Te specialty brands, like and have the Te closest thing I could come up with twist drill bits, locksmith drill to describe hardplate was a very hard al- bits, and solid carbide drill bits, I ordered ‘grab me now’ loy , like that used to make online. I planned to compare them head- packaging.” , with a Rockwell Scale “C” rating to-head on diferent materials from some of 60+. Tey directed me to their best of the hardest and alloys that I could set of drill bits in stock, which was the possibly come up with. Champion Brute Force Platinum series. Te plan was to research the Rockwell Te results from this experiment are Tey also stated that these drill bits may Scale C rating (HRC) of the steel that listed below, and as far as the Cannon safe not drill something that hard and I may was being drilled and the HRC rating goes: All drill bits tested in this experiment need to use a carbide-tipped drill bit. of the drill bit being used. Tis would were purchased outright and no company give me a fawless formula for drilling paid for any of the actions described here. Putting Them to the Test hardened alloys and other uncommon The actual video results of this test Trying to put all of this information materials that could be encountered. If can be found at www.wayneslockshop. together is very difcult. I began to un- the drill bit is a certain percentage harder com and at https://www.youtube.com/ derstand that it would be hard to get a than the material being drilled and has watch?v=_Mr0sU4SVW8. I can only hope straight answer and there would be no a sharp edge, the drill bit will this article helps save other fellow lock- possible way to know if a drill bit was cut. I just needed to fnd the formula of smiths and safe technicians the time, going to penetrate this hardplate unless how much harder it needed to be for the frustration and aggravation of fnding I tried it out for myself. Tat’s when the specifc applications. quality drill bits.

www.savta.org March/April 2016 | SAFE & VAULT TECHNOLOGY 37 DRILL BIT EXPERIMENT RESULTS Te steels in the experiment included 440C hardened stainless knife steel 58- 60 HRC, leaf spring steel 50-62HRC, mild steel 20-36HRC, D2 54 -58, safe hardplate or anti-drill plate 60+, Grade 8 Bolt 33-39, chisel steel 58-62. Carbide-Tipped Drill Bit: HRC – Rockwell Scale “C” Locksmith and or ■ Works up to 70+ HRC ■ Can drill: Almost any steel, hardened alloys, , hardened stainless steel, spring steel, tool steel, ceramics, brick, concrete ■ Pros: Tese bits drill all steel when enough Hi-Molybdenum HSS Drill Bit pressure is applied. Tey maintain integrity ■ Works up to 54ish HRC under extreme heat and pressure. Tey are ■ Can drill: Mild steel, some tool steel, some spring steel reasonably priced and commonly found. ■ Cannot drill: hardplate, anti-drill plate, stainless steel, Carbide-tipped drill bits come in a large spring steel variety of sizes and lengths making them ■ Pros: Tese bits are good in hand and most drilling useful in a wide range of applications. applications. Tey will be the most fexible and forgiving ■ Cons: Te blunt tip requires extreme pressure when not used in a drill press. Common HSS drill bits to produce in steel. Te blunt edge come in a large variety of sizes and lengths, making them tends to “walk” and is hard to get started on useful in a wide range of applications. all steels. Because of the pressure required, ■ Cons: These bits have limitations in hardened and it would be difcult to use in a hand drill steels. when using larger size bits. Te small carbide ■ My personal choice: Champion Brute Force Platinum tip is susceptible to cracking and chipping. Series Hi-Molybdenum and Norsemen Magnum Super ■ My personal choice: For quality, I have found Premium Hi-Molybdenum drill bits no better choice than the StrongArm Safe Cracker Bits. Tey have always proven to be reliable and quality drill bits. Te Bosch ma- sonry carbide-tipped bit is a good substitute Cobalt HSS Drill Bit in a pinch. It is also easy to fnd at almost any ■ Works up to 58ish HRC common hardware store location. ■ Can drill: Mild steel, some spring steel, some tool steel, some stain- less steel ■ Cannot drill: hardplate, anti-drill plate, hardened stainless steel ■ Pros: Tese bits are good for most drilling applications. Cobalt maintains a cutting edge longer than common HSS drill bits. ■ Cons: Cobalt has limits with hardened steel and is more fragile and can be broken more easily when used with a hand drill. ■ My personal choice: TTP-Hard Drills. Tey are a UK-based busi- ness, but the bits are available in the United States in standard imperial sizes. It is the only company to my knowledge that has had bits tested and claims a rating of 66 HRC. Bosch has a qual- ity cobalt drill bit product in US standard size.

38 SAFE & VAULT TECHNOLOGY | March/April 2016 www.savta.org Diamond-Coated Twist Drill Bit Solid Carbide Drill Bit ■ Will drill up to the 50ish HRC ■ Cuts all steels 70+ HRC ■ Can drill: Mild steel, some tool steel, some spring steel ■ Can drill: All steels mild hardened and stainless, ■ Cannot drill: hardplate, anti-drill plate, hardened stain- along with most ceramics. Tis drill bit is so hard less steel and sharp it can even drill a machine style hole right ■ Pro: Tese bits are able to drill some steels through all of the HSS, Hi-Molybdenum and cobalt ■ Cons: Cutting stops quickly afer the diamond grit has worn drill bits mentioned in this article! I have done it. of the small contact patch; the bit then behaves like com- ■ Cannot drill: Carbide Matrix GSA container hard- mon HSS bit (NOTE: Tis review of diamond-coated twist plate, as this fragile edge will be destroyed drill bits does not refect diamond- drill bits, as drop ■ Pros: Te sharpened cutting edges and 40° split diamond-core drill bits have proven to be much more suc- point won’t “walk” on the drilling surface like cessful and reliable in drilling hard surfaces. Tis is due to the carbide-tipped bit, and will even start drilling the fact that they remove less material and provide a larger on a round surface such as a ball bearing. Tese area for the diamond aggregate to cut into the material. I drill bits can be used in a handheld drill because hope to compare core drill bits in a similar experiment in less pressure is required to make them cut into the near future.) the material, however, using these brittle drill ■ My personal choice: None. My experience with this type of bits in a handheld drill can cause them to break drill bit has shown that the diamond wears of much too fast very easily. Special caution, knowledge and lu- on the small contact area to record a result. brication must be taken when using these drill bits and a handheld drill, especially with small . Tese bits can be sharpened much more ofen and have a working longer life than a Diamond-Core Drill Bit carbide-tipped drill bit. ■ Cuts or grinds carbide and hardened steels 70+ HRC ■ Cons: Te sharp tip and fne edges can chip easily ■ Can drill: Cast iron, Carbide Matrix GSA container hardplate and ruin this drill bit; it can break very easily. Tere ■ Cannot drill: mild steel, spring steel, stainless steel, hard- are limited options, such as diameters and lengths. ened stainless steel Tese are expensive and available only from indus- ■ Pro: Tese bits can provide a grinding efect when carbide trial companies online; you most likely will not fnd simply stops drilling to get through a “hard spot”. them at your local hardware store. ■ Con: Tese bits will gum up and create heat in some sofer ■ My personal choice: Te TERMINATOR HI-Rock steels, becoming useless. straight futed solid carbide drill bit set is the best ■ My personal choice: StrongArm diamond-core bits. Tis is a solid carbide drill bit I have seen so far. Advantages specialty drill bit that you will not fnd in hardware stores. of this drill bit include the straight shooting system, along with a 40° split point angle, which allow for easy starting and quick material removal. Te straight Wayne Winton is the owner of Tri County Locksmith Service in Glenwood futed design reduces the “grab and pull through” Springs, CO. He specializes in safe and vault work along with commercial efect of a conventional “twist style” drill bit. Tis door and panic hardware. He’s dedicated to learning every day and putting proves extremely useful when drilling a mechanical his skills to the test, along with sharing information with other industry dial combination lock casing. professionals thought vetted video education at wayneslockshop.com. Check it out to see him in action.

www.savta.org March/April 2016 | SAFE & VAULT TECHNOLOGY 39