DOCSLIB.ORG

The MG Chemicals Professional Prototyping Process

Total Page：16

File Type：pdf, Size：1020Kb

Download full-text PDF Read full-text
The MG Chemicals Professional Prototyping Process The MG Chemicals Professional Prototyping Process Introduction ..................................................................................................................................................................3 Before you begin ..........................................................................................................................................................4 Read the instructions in their entirety.......................................................................................................................4 Get everything you need...........................................................................................................................................4 Plan for safety...........................................................................................................................................................5 Plan for disposal .......................................................................................................................................................5 Design your circuit for the MG process ...................................................................................................................6 Step 1: Cutting and Routing .........................................................................................................................................6 Ingredients required..................................................................................................................................................6 Overview: .................................................................................................................................................................6 Step 2: Drilling, Deburring, and Reaming ...................................................................................................................6 Ingredients required..................................................................................................................................................7 Overview ..................................................................................................................................................................7 Creating the drilling pattern......................................................................................................................................7 Drilling the holes......................................................................................................................................................7 Deburring and reaming.............................................................................................................................................7 Step 3: Electroless Copper Plating ...............................................................................................................................8 Ingredients required..................................................................................................................................................8 Overview: .................................................................................................................................................................9 Cleaning the board....................................................................................................................................................9 Setting up the solutions ............................................................................................................................................9 Immersing the board sequentially in each solution ................................................................................................11 Step 4: Resist Application, Exposure, and Development...........................................................................................12 Ingredients required................................................................................................................................................12 Overview: ...............................................................................................................................................................13 Printing the circuits on transparencies....................................................................................................................13 Creating a safelight environment............................................................................................................................13 Application .............................................................................................................................................................14 Exposure.................................................................................................................................................................14 Development ..........................................................................................................................................................15 Step 5: Copper Electroplating ....................................................................................................................................15 Ingredients required................................................................................................................................................15 Overview: ...............................................................................................................................................................16 Calculating the required current .............................................................................................................................16 Micro-etching the board .........................................................................................................................................17 Setting up the electroplating tank...........................................................................................................................17 Copper Electroplating.............................................................................................................................................17 Clean up..................................................................................................................................................................18 Step 6: Tin Electroplating...........................................................................................................................................18 Ingredients required................................................................................................................................................18 Overview: ...............................................................................................................................................................19 Setting up the electroplating tank...........................................................................................................................19 Tin Electroplating...................................................................................................................................................19 Clean up..................................................................................................................................................................20 Step 7: Resist Stripping ..............................................................................................................................................20 Ingredients required................................................................................................................................................20 Overview: ...............................................................................................................................................................20 Procedure:...............................................................................................................................................................20 Step 8: Copper Etching...............................................................................................................................................21 Ingredients required................................................................................................................................................21 1 Overview: ...............................................................................................................................................................21 Instructions .............................................................................................................................................................21 Step 9: Tin Stripping ..................................................................................................................................................22 Ingredients required................................................................................................................................................22 Overview: ...............................................................................................................................................................22 Procedure................................................................................................................................................................22 Step 10: Solder Mask Application..............................................................................................................................22 Ingredients required................................................................................................................................................22
Load more

Recommended publications
  • 8.10 Drill Grinding Device
    Special Accessories 8.10 Drill Grinding Device 1. Introduction Device can accurately grind precision drill and tools, this drill grinding machine system consists of a motor and grinding wheel head composed of the drill tool in a precision six claw clip manual chuck, and with a rotatable operating handle, when swing operation handle, that produce the following actions: (A) The rotation of the drill blade in contact with the wheel. (B) Drill bit to the forward movement of the wheel, which is determined by a simple plane caused by the cam and the drive arm. (C) By the rotation of the operation 1 and 2 together, can produce about necessary, Forward and backward rotation, and rotation of the left and right around the vertical arm by means of proper adjustment of the cam drive for grinding. 2. Installation Three methods of operation (A) By the arrows in the slider on the scale required in the angle, and then tighten (12) handles. Pulled the latch position behind the locking screws, remember locking. (B) Fitted inside the grinding cam 6, the upper fixed block (2) on the green slot. (C) After setting the required bevel adjustment (1) handle rake angle 0 ° ~ 18 ° can be adjusted after the oblique angle is larger, thinner blade. The higher the M-40 Operating Manual 8-49 Special Accessories hardness of the material to be cut, then the posterior oblique angle should be smaller; lower the hardness of the material to be cut, then the posterior oblique angle should be larger. (D) If a straight shank drill bit, then caught in six claw clip directly to the head; such as slope handle, is mounted on the right sleeve of Mohs, and then to six claw tip drill chuck clamping, which can center of the drill grinding more solid and more accurate.
    [Show full text]
  • Characterization of Copper Electroplating And
    CHARACTERIZATION OF COPPER ELECTROPLATING AND ELECTROPOLISHING PROCESSES FOR SEMICONDUCTOR INTERCONNECT METALLIZATION by JULIE MARIE MENDEZ Submitted in partial fulfillment of the requirements For the degree of Doctor of Philosophy Dissertation Advisor: Dr. Uziel Landau Department of Chemical Engineering CASE WESTERN RESERVE UNIVERSITY August, 2009 CASE WESTERN RESERVE UNIVERSITY SCHOOL OF GRADUATE STUDIES We hereby approve the thesis/dissertation of _____________________________________________________ candidate for the ______________________degree *. (signed)_______________________________________________ (chair of the committee) ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ (date) _______________________ *We also certify that written approval has been obtained for any proprietary material contained therein. TABLE OF CONTENTS Page Number List of Tables 3 List of Figures 4 Acknowledgements 9 List of Symbols 10 Abstract 13 1. Introduction 15 1.1 Semiconductor Interconnect Metallization – Process Description 15 1.2 Mechanistic Aspects of Bottom-up Fill 20 1.3 Electropolishing 22 1.4 Topics Addressed in the Dissertation 24 2. Experimental Studies of Copper Electropolishing 26 2.1 Experimental Procedure 29 2.2 Polarization Studies 30 2.3 Current Steps 34 2.3.1 Current Stepped to a Level below Limiting Current 34 2.3.2 Current Stepped to the Limiting
    [Show full text]
  • IBS, INCORPORATED T a P S B U R S B L a D E S Index
    IBS, INCORPORATED Index 4-40 thru 1/2-10 Tap, Die & Drill Set PT-8 Taps, Burs & Blades 9/16-12 thru 3/4-16 Tap, Die & Drill Set PT-8 A Index 10 Pc NC/NF Power Taps w/Index PT-5, PT-7 10 Pc NC/NF Taper Taps w/Inde PT-5, PT-7 Annular Cutters 18 Pc NC Bottom Taps & Drill Bits w/Index PT-5, PT-7 Carbide Tipped 18 Pc NC Taper Taps & Drill Bits w/Index PT-5, PT-7 CT150 & CT200 PT-14, PT-16 Nitro-Carb Hand Tap PT-5, PT-7 IBS High Speed Steel PT-16 Assortments, Cutting Tools B Advanced Edge Power Reciprocating Saw Blades T Blades with Tool Ease Lubricant Stick PT-45 100 PK Shark Serrated Blades PT-54 Annular Cutters - Carbide Tipped Bandsaw, Bi-Metal A PT-15 General Information PT-36 Annular Cutters - High Speed Steel PT-17 Portable Blades PT-41 P Black Hole Carbide Tipped Cutters Troubleshooting PT-37, PT-38, PT-39, PT-40 1" Depth - 4 Pc.Set PT-23 Bi-Metal 1" Depth - 5 Pcs PT-23 Air Saw Blades PT-51 S 3/16" Depth - 5 Pc. PT-23 Reciprocating Saw PT-46 762R - 5 Pc. - 3/16" Depth PT-22 Boar Blades PT-48 763R - 4 Pc. 1" Depth PT-22 Thick Demolition PT-47 764R - 5 Pc. - 1" Depth PT-23 Sabre/Jig PT-52 Carbide Burs PT-59 Chop Saw-Carbide Tipped B Hole Saws 14" Blade for Aluminum PT-34 Bi-Metal 14" Blade for Stainless Steel PT-34 U Advanced Bi-Metal Hole Saws 2-1/8"- 4" PT-27 14" Blade for Steel PT-34 Advanced Bi-Metal Hole Saws 3/4"- 4" PT-28 Circular Saw Advanced Bi-Metal Hole Saws 5/8"- 2" PT-29 Combination Blade PT-32 R M42 Thin Wall Hole Saws Travel Tray Assortment PT-18 Heavy Duty Deck / Nail Cutting Blade PT-32 Hole Saws - Bi-Metal Miter Saw
    [Show full text]
  • OVERVIEW of FOUNDRY PROCESSES Contents 1
    Cleaner Production Manual for the Queensland Foundry Industry November 1999 PART 5: OVERVIEW OF FOUNDRY PROCESSES Contents 1. Overview of Casting Processes...................................................................... 3 2. Casting Processes.......................................................................................... 6 2.1 Sand Casting ............................................................................................ 6 2.1.1 Pattern Making ................................................................................... 7 2.1.2 Mould Making ..................................................................................... 7 2.1.3 Melting and Pouring ........................................................................... 8 2.1.4 Cooling and Shakeout ........................................................................ 9 2.1.5 Sand Reclamation .............................................................................. 9 2.1.6 Fettling, Cleaning and Finishing....................................................... 10 2.1.7 Advantages of Sand Casting............................................................ 10 2.1.8 Limitations ........................................................................................ 10 2.1.9 By-products Generated .................................................................... 10 2.2 Shell Moulding ........................................................................................ 13 2.2.1 Advantages......................................................................................
    [Show full text]
  • MODEL G0686 LARGE DRILL BIT GRINDER OWNER's MANUAL (For Models Manufactured Since 01/15)
    MODEL G0686 LARGE DRILL BIT GRINDER OWNER'S MANUAL (For models manufactured since 01/15) COPYRIGHT © MAY, 2009 BY GRIZZLY INDUSTRIAL, INC., REVISED MARCH, 2019 (MN) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #TS11442 PRINTED IN TAIWAN V2.03.19 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death. The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre- hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment. The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse. Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement and other masonry products. • Arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work.
    [Show full text]
  • Implementation of Metal Casting Best Practices
    Implementation of Metal Casting Best Practices January 2007 Prepared for ITP Metal Casting Authors: Robert Eppich, Eppich Technologies Robert D. Naranjo, BCS, Incorporated Acknowledgement This project was a collaborative effort by Robert Eppich (Eppich Technologies) and Robert Naranjo (BCS, Incorporated). Mr. Eppich coordinated this project and was the technical lead for this effort. He guided the data collection and analysis. Mr. Naranjo assisted in the data collection and analysis of the results and led the development of the final report. The final report was prepared by Robert Naranjo, Lee Schultz, Rajita Majumdar, Bill Choate, Ellen Glover, and Krista Jones of BCS, Incorporated. The cover was designed by Borys Mararytsya of BCS, Incorporated. We also gratefully acknowledge the support of the U.S. Department of Energy, the Advanced Technology Institute, and the Cast Metals Coalition in conducting this project. Disclaimer This report was prepared as an account of work sponsored by an Agency of the United States Government. Neither the United States Government nor any Agency thereof, nor any of their employees, makes any warranty, expressed or implied, or assumes any legal liability or responsibility for the accuracy, completeness, or usefulness of any information, apparatus, product, or process disclosed, or represents that its use would not infringe privately owned rights. Reference herein to any specific commercial product, process, or service by trade name, trademark, manufacturer, or otherwise does not necessarily constitute or imply its endorsement, recommendation, or favoring by the United States Government or any Agency thereof. The views and opinions expressed by the authors herein do not necessarily state or reflect those of the United States Government or any Agency thereof.
    [Show full text]
  • Metal Drill Bits Hammer Drill Stronger Than Steel Chisel Drill Bits Stone and Special Metal Drill Bits
    BITS METAL DRILL BITS HAMMER DRILL STRONGER THAN STEEL CHISEL DRILL BITS STONE AND SPECIAL METAL DRILL BITS 307 | HSS-E DIN 338 cobalt 76–79 WOOD DRILL BITS 311 | HSS TIN DIN 338 steel drill bit 80–81 302 | HSS DIN 338, ground, split point 82–85 300 | HSS DIN 338, standard 86–90 300 | HSS DIN 338, standard, shank reduced 91 340 | HSS DIN 340, ground, split point, long 92 342 | HSS DIN 1869, ground, extra long 93 SAWS 344 | HSS hollow section drill bit / Facade drill bit 94 345 | HSS DIN 345 morse taper 95–96 303 | HSS DIN 1897 pilot drill bit, ground, split point, extra short 97 310 | HSS DIN 8037 carbide tipped 98 312 | HSS-G Speeder DIN 338 RN metal drill bit 99 304 | HSS Double end drill bit, ground, split point 100 315 | HSS Drill bit KEILBIT, ground 101 317 | HSS combination tool KEILBIT 102 329 | HSS countersink KEILBIT 103 327 | HSS countersink 90° DIN 335 C 104 328 | HSS deburring countersink 105 ASSORTMENTS 326 | HSS tube and sheet drill bit 106 325 | HSS step drill 107 140 | Scriber 108 320 | HSS hole saw bi-metal 109–112 SHELVES | From Pros for Pros | www.keil.eu | 73 MODULES - BITS HAMMER DRILL METAL DRILL BITS Nothing stops the metal drill bits because we offer a drill bit for every application. CHISEL HSS-E TWIST DRILL BIT 135° The HSS-E drill bit is a cobalt alloyed high performance drill bit. Even with insufficient cooling it has reserve in heat resistance. Due to the alloying addition of 5 % Co in the cutting material these drill bits can be used for working with work pieces with a tensile strength of over 800N/m².
    [Show full text]
  • Hole Saw and Mandrel Assembly
    Europaisches Patentamt 19 J) European Patent Office Office europeen des brevets (Tj) Publication number : 0 455 420 A2 12 EUROPEAN PATENT APPLICATION (2?) Application number : 91303751.1 (a) Int. CI.5 : B23B 51/04 (2) Date of filing : 25.04.91 (So) Priority : 04.05.90 US 532527 (72) Inventor : Cain, William 100 Brookside Road Orange, Massachusetts 01364 (US) (43) Date of publication of application : Inventor : Emond, Ernest 06.11.91 Bulletin 91/45 28 River Road Millers Falls, Massachusetts 01349 (US) Karl @ Designated Contracting States : Inventor : Glawischnig, DE FR GB IT SE 98 Shelburne Center Road Shelburne Falls, Massachusetts 01370 (US) Inventor : Grant, Robert @ Applicant : RULE INDUSTRIES, INC. 31 Columbian Avenue 70 Blanchard Road Athol, Massachusetts 01331 (US) Burlington, MA 01803 (US) @) Representative : Woodward, John Calvin et al VENNER SHIPLEY & CO. 368 City Road London EC1V 2 OA (GB) (54) Hole saw and mandrel assembly. (57) A one piece hole saw assembly with mandrel permanently affixed to the hole saw cup. The mandrel contains a hollow shaft, a locking flange and reinforcing flange which are integ- rally formed as by machining. The locking flange of the mandrel mates with a locking hole or slot in the top surface of the hole saw cup. The reinforcing flange on the mandrel is welded during manufacture to the top surface of the hole saw cup. A pilot drill bit is inserted into the shaft core and welded to the shaft. The resulting product is a one piece hole saw assembly inten- ded for use by simple insertion of the mandrel or shaft end of the pilot drill into the chuck of a conventional electric drill.
    [Show full text]
  • Investigation of Nondestructive Testing Methods for Friction Stir Welding
    metals Review Investigation of Nondestructive Testing Methods for Friction Stir Welding Hossein Taheri 1,* , Margaret Kilpatrick 2, Matthew Norvalls 3, Warren J. Harper 3, Lucas W. Koester 4, Timothy Bigelow 3,4 and Leonard J. Bond 3,5 1 Department of Manufacturing Engineering, Georgia Southern University, Statesboro, GA 30460, USA 2 Department of Mechanical Engineering, Georgia Southern University, Statesboro, GA 30460, USA; [email protected] 3 Department of Mechanical Engineering, Iowa State University, Ames, IA 50011, USA; [email protected] (M.N.); [email protected] (W.J.H.); [email protected] (T.B.); [email protected] (L.J.B.) 4 Center for Nondestructive Evaluation (CNDE), Iowa State University, Ames, IA 50011, USA; [email protected] 5 Department of Aerospace Engineering, Iowa State University, Ames, IA 50011, USA * Correspondence: [email protected]; Tel.: +1-912-478-7463 Received: 15 April 2019; Accepted: 23 May 2019; Published: 29 May 2019 Abstract: Friction stir welding is a method of materials processing that enables the joining of similar and dissimilar materials. The process, as originally designed by The Welding Institute (TWI), provides a unique approach to manufacturing—where materials can be joined in many designs and still retain mechanical properties that are similar to, or greater than, other forms of welding. This process is not free of defects that can alter, limit, and occasionally render the resulting weld unusable. Most common amongst these defects are kissing bonds, wormholes and cracks that are often hidden from visual inspection. To identify these defects, various nondestructive testing methods are being used. This paper presents background to the process of friction stir welding and identifies major process parameters that affect the weld properties, the origin, and types of defects that can occur, and potential nondestructive methods for ex-situ detection and in-situ identification of these potential defects, which can then allow for corrective action to be taken.
    [Show full text]
  • Un-Conventional Metal Surfacing with Conductive Coating
    Journal of Material Science and Mechanical Engineering (JMSME) p-ISSN: 2393-9095; e-ISSN: 2393-9109; Volume 5, Issue 2; April-June, 2018 pp. 77-82 © Krishi Sanskriti Publications http://www.krishisanskriti.org/Publication.html Un-conventional Metal Surfacing with Conductive Coating Sulabh Kumar1 and Vaneet Bhardwaj2 1Department of Mechanical Engineering, Sharda University, Greater Noida (UP) India 2Department of Mechanical Engineering, Sharda University, Greater Noida, U.P, India E-mail: [email protected], [email protected] Abstract—As we know that in day-to-day life electricity has become These types of carbon brush holders are being used in basic need of the people. To produce electricity, stress is directly put generator based upon rating of the generator and type of slip over the natural resources like fossil fuels, water, metals by means of ring used because width of rings in the slip ring and diameter either hydraulic power generation or thermal power generation and (outer diameter) of slip ring is the deciding factor for selection in this era, we also generate by nuclear power. To achieve the need of type of carbon brush holder. For example, if the width of of power generation, the setup to produce electricity consists of rotor, stator, different types of windings such as stator winding, rotor ring of slip ring is 10.05 mm then carbon brush of width 10.05 winding, slip rings, carbon brush holder and different types of mm can only be used neither lesser nor bigger. Thus, pocket connections. Several metals and chemicals are used to electroplate size of carbon holder must be of 10.05 mm which means the carbon brush holder such as copper, brass, CuSO4, H2SO4.
    [Show full text]
  • Metalwork-Topics.Pdf
    Published in 2012 by Professional Development Service for Teachers (PDST) Junior Certificate School Programme Blackrock Education Centre Kill Avenue Dún Laoghaire Co. Dublin Phone: 01 236 5000 Fax: 01 236 5071 Email: [email protected] Web: www.jcsp.ie Copyright © PDST, 2012 The Professional Development Service for Teachers (PDST) is funded by the Teacher Education Section of the Department of Education and Skills under the National Development Plan 2007-2013. The Junior Certificate School Programme Literacy and Numeracy Strategy and the Demonstration Library Project are funded by the Early Literacy Initiative and the Delivering Equality of Opportunity in Schools (DEIS) Action Plan within the Teacher Education Section of the Department of Education and Skills. Written by Diarmuid Mooney Edited by Isabel Baker and Mary Clare Higgins, JCSP Associates CONTENTS Page Chapter 1 Health & Safety 2 Chapter 2 Where Iron comes From 5 Chapter 3 Iron to Steel 9 Chapter 4 Metal Families 15 Chapter 5 Plastics 19 Chapter 6 Measuring & Marking Out 23 Chapter 7 Bench Work 27 Chapter 8 The Drill 31 Chapter 9 The Lathe 36 Chapter 10 Thread Cutting 40 Chapter 11 Joining Material 45 Chapter 12 Hot & Cold Forming 50 Chapter 13 Engines 52 Chapter 14 Electricity at Home 60 Chapter 15 Electronics 62 Metalwork at a Glance 1 HEALTH & SAFETY In the metalwork room there are a number of dangers you have to watch out for. Here are some rules you should follow to stay safe. 1) No loose clothing worn whenever you are working on a Loose clothing can get caught in the machine.
    [Show full text]
  • A Review on Drilling of Metal Matrix Composites
    International Journal of Current Engineering and Technology E-ISSN 2277 – 4106, P-ISSN 2347 – 5161 ©2016 INPRESSCO®, All Rights Reserved Available at http://inpressco.com/category/ijcet Review Article A Review on Drilling of Metal Matrix Composites Shrinivas Jadhavϯ , Jaywant Sankpal‡ , Mukesh Chaudhari! and Nilesh Patil* ϯMechanical Engineering Department, JSPM’s Rajarshi Shahu College of Engineering Pune 411 033, Maharashtra, India. ‡Mechanical Engineering Department, Army Institute of Technology, Pune 411 015, Maharashtra, India. !School of Mechanical and Building Sciences, VIT University, Chennai Campus, Chennai 600 127, India. *Mechanical Engineering Department, Marathwada Institute of Technology, Aurangabad 43 1010, Maharashtra, India. Accepted 01 Oct 2016, Available online 05 Oct 2016, Special Issue-6 (Oct 2016) Abstract Metal matrix composites have superior mechanical properties contrary to metals over a wide range of working conditions. This makes them a prominent option in replacing metals for different engineering applications. These materials are developed for engine blocks, bearing for propeller vanes, steering system, drive shafts in aircraft. Particle reinforced aluminium MMCs have received considerable attention due to their excellent engineering properties like high strength to weight ratio, high toughness, high impact strength etc. But these materials are usually regarded as extremely hard to machine, because of the abrasive characteristics of the reinforced particulates. It is also acknowledged that their machining behaviour is not fully understood. Amongst all machining processes, drilling is the most frequently useful for secondary machining of composite materials due to the need for joining the structure. The literature reviewed here is the effect of drilling parameters like feed rate, drilling tool and its geometry, cutting speed and other parameters like influence of coolants, heat treatment etc.
    [Show full text]