Quality, compatibility, performance Quality, compatibility, Quality,compatibility, compatibility,Quality, performance Hydraulic 150 engineperformance types and counting Properly adjusted and working fuel injectors are a counting and types engine 150 must150 for engine any diesel types engine, and counting as is a proper hydraulic Power Units Properly adjusted and working fuel injectors are a a are injectors fuel working and adjusted Properly powerProperly source adjusted for necessary and working engine fuel maintenance. injectors are a must for any diesel engine, as is a proper hydraulic hydraulic proper a is as engine, diesel any for must IOP mustMarine for - anyObel-P diesel Products engine, has as specialisedis a proper hydraulicin the power source for necessary engine maintenance. maintenance. engine necessary for source power developmentpower source of high-quality for necessary pneumatic/hydraulic engine maintenance. engine IOP Marine - Obel-P Products has specialised in the the in specialised has Products Obel-P - Marine IOP accessoriesIOP Marine for - largeObel-P diesel Products engines. has Duringspecialised more in than the 35 development of high-quality pneumatic/hydraulic engine engine pneumatic/hydraulic high-quality of development Fuel Injector years,development we have of been high-quality co-operating pneumatic/hydraulic with engine designers, engine accessories for large diesel engines. During more than 35 35 than more During engines. diesel large for accessories manufacturersaccessories for andlarge owners, diesel engines.in order toDuring keep morethe prime than 35 years, we have been co-operating with engine designers, designers, engine with co-operating been have we years, moversyears, we and have their been auxiliary co-operating engines withup and engine running. designers, manufacturers and owners, in order to keep the prime prime the keep to order in owners, and manufacturers Test Equipment manufacturers and owners, in order to keep the prime movers and their auxiliary engines up and running. and up engines auxiliary their and movers Innovationmovers and theirthrough auxiliary dialogue engines up and running. Today, IOP fuel injector test equipment (VPUs) and hydraulicInnovation power through units dialogue (HPUs), are availabledialogue forthrough more Innovation thanToday, 150 IOP different and fuel injector types(VPUs) test of diesel equipmentequipment enginestest (VPUs) injector and fuel ourand IOP Today, productshydraulic arepowermore approvedfor units (HPUs), andavailable recommendedare are available(HPUs), units forfor 2-more power and hydraulic 4-strokethan 150 engines differentour and from types companies engines of dieseldiesel of engines like MANtypes and Diesel ourdifferent & 150 than Turbo,products Wärtsilä, areand 2- approved for Rolls Royce and recommended & recommended Caterpillar and MAK. forapproved 2- are and products 4-stroke & enginesDiesel fromMAN companieslike likecompanies MANfrom Dieselengines & 4-stroke OngoingTurbo, Wärtsilä, dialogue RollsMAK. with Royce our customersCaterpillar && CaterpillarRoyce has MAK.Rolls recently Wärtsilä, Turbo, resulted in customisable VPUs for testing of multiple fuelOngoing injectors dialogue usingrecently with onehas our test customers bench,customers our as haswellwith recently as high-dialogue Ongoing Propulsion performanceresulted in customisable HPUsmultiple of reducingtesting VPUsfor ”pumping forVPUs testing time” of multiple duringcustomisable in resulted Gen-set maintenancefuel injectorshigh- usingbyas up well oneto 80%.as test bench,bench, test as one well asusing high- injectors fuel performance during HPUstime” reducing ”pumping reducing time”HPUs during performance Powerplant Worldwidemaintenance support by up to 80%. 80%. to up by maintenance Time has proved that properly maintained IOP Marine Offshore equipmentWorldwide lasts support as long as the engines themselves.support IOP Worldwide Workshop MarineTime has cooperates provedMarine thatIOP with properly repair-shopsmaintained maintained worldwideproperly that IOP Marine toproved make has Time sureequipment thatIOP spares lasts asand longthemselves. support as theengines can enginesthe beas provided long themselves. as anytime,lasts IOP equipment Marine cooperates with repair-shops worldwide to make make to worldwide repair-shops with cooperates Marine anywhereMarine cooperates – visit www.iopmarine.dk with repair-shops worldwide to find an toupdated make listsure of that certified sparesanytime, repair-shops and supportprovided be aroundcancan be the providedsupport world.and anytime,spares that sure anywhere updated – visitan www.iopmarine.dkfind to to findwww.iopmarine.dk anvisit – updated anywhere Tolist findof certified out which repair-shops world. HPU/VPU the aroundunitsaround that the areworld. recommendedrepair-shops certified of list for the engines you work with, flip this page. WelcomeTo find out aboard! whichrecommended HPU/VPUare that unitsunits that areHPU/VPU recommendedwhich out find To for the engines youpage. workthis with,flip flipwith, thiswork page.you engines the for Welcome aboard! aboard! Welcome IOP Marine products are developed and continously improvedIOP Marine in cooperationproducts are with: MAN Diesel are products Marine IOP developed and continously continously and developed improved in cooperation with:Diesel MAN MAN Dieselwith: cooperation in improved QUICK GUIDE Minimum HPU/VPU requirements for common engine types IOP Marine A/S is an approved and recommended supplier for MAN Diesel & Turbo, Wärtsilä, Rolls Royce & Caterpillar MAK 2- and 4-stroke engines, and supplies equipment to MAK, Deutz, Rolls Royce and Originally developed for the MAN Diesel HiMSEN by appointment. slide-valve fuel injectors, the IOP Safe- Fuel Injector Test rigs – type VPU, VPUd & VPA Test technology (patented worldwide) Note that recommended equipment will also be suitable for all Recommended Fuel Injector Test Unit conventional auxiliary engines equipped with mechanical injectors. has been adapted for many injector types. It simplifies correct execution of 2-STROKE ENGINES for main and auxiliary diesel engines all required test-steps, provides precise & consistent data collection and eliminates MAN Diesel 2-stroke engines with traditional injectors the risk of unnecessary injector damage GF Series VPU 1100 MKI HPU 1500

MC Series 60MC VPU 1100 MKI HPU 1500 SV 1100 MC Series 70MC VPU 1100 MKII HPU 1500-2

MC-C Series 50 MC-C VPU 1100 MKI HPU 2250 VPU 500 VPU 700-2 VPU 900-2 VPU d 1000 VPU d 1000 C r VPU 1100 VPU d 1100 VPU d VPU 1500-2 1100 VPA PPMI 1000 PPMI 2000 MC-C Series 60 MC-C VPU 1100 MKII HPU 2250 PrOdUCT SPECIFICATIOnS Max. output pressure (bar) 500 700 900 1000 1000 1100 1100 1100 1500 1100 n/a * n/a * MAN Diesel 2-stroke engines with slide-valve injectors Max. flow (l/min) 6 0,6 0,45 1,2 1,2 1,2 1,2 1,2 0,55 1,2 n/a * n/a * MC Series 60MC VPUD 1000 HPU 1500 Analogue gauge ✔ ✔ ✔ ✔ ✔ ✔ MC Series 70MC VPUD 1000 HPU 1500-2 Digital gauge ✔ ✔ ✔ ✔ ✔ PLC ✔ ✔ MC-C Series 50 MC-C VPUD 1000 HPU 2250 Drive medium Air Air/Hand Air/Hand Air Air Air Air Air Air Air Air* Air* MC-C Series 60 MC-C VPUD 1000 HPU 2250 Step-by-step SafeTest Technology ME Series VPUD 1000 HPU 3500 (Patented worldwide) ✔ ✔ ✔ ✔ ✔ ✔ ✔ 1) & 2) HPU functionality ✔ Mitsubishi VPU series – Flexible fuel injector test PrIMAry EngInE, lOW SPEEd UEC VPUD 1100 HPU 1500 MAn diesel 2-stroke solutions for 2- and 4-stroke engines Conventional injector design ✔ ✔ ✔ 1) Wärtsilä 2-stroke engines with tradtional injectors SlideValve injector design ✔ ✔ ✔ ✔ ✔ 1) RND Series VPUD 1100 HPU 1500 IOP Marine’s air-powered Valve Pressure-test Units (VPU’s) ensure optimal Wärtsilä 2-stroke RTA Series 72 VPUD 1100 HPU 2250 S fuel injector performance and help avoiding unnecessary fuel consumption RND ✔ ✔ ✔ 2) RTA Series 84 VPUD 1100 HPU 2250-2 S and particle emissions. Our solutions are approved & recommended by RTA ✔ ✔ 2) RT-flex Series 72 VPU 500 HPU 2250 S W-X / RT-flex ✔ ✔ 2) RT-flex Series 84 VPU 500 HPU 2250-2 S leading engine designers including MAN Diesel, Wärtsilä, Rolls Royce and W-X / RT-flex w. electronic injectors ✔ 2) Caterpillar MAK for their 2- and 4-stroke engines. Mitsubishi 2-stroke ✔ ✔ Wärtsilä 2-stroke with electronic injectors PrIMAry EngInE, MEdIUM/HIgH SPEEd RT-flex Common Rail ≤ 72 VPUD 1000 CR HPU 2250 S MAn diesel 4-stroke RT-flex Common Rail ≥ 84 VPUD 1000 CR HPU 2250-2 S Changing the way fuel injectors are tested Mechanical injection control ✔ ✔ (✔) ✔ ✔ 1) Cooperation with acknowledged engine designers has resulted in unique Electronic injection control ✔ ✔ (✔) ✔ ✔ 5) All 2-stroke engine test rigs can also be used for test of auxiliary Wärsilä 4-stroke engine fuel injectors with optional adapter. solutions like: Conventional injector design ✔ (✔) ✔ ✔ 2) Electronic (DWI / DF / Common Rail) ✔ ✔ ✔ ✔ 2) & 5) 4-STROKE ENGINES MAK / Caterpillar • IOP SafeTest technology for MAN Diesel 2-stroke slide-valve fuel injectors MAK / CAT Conventional ✔ (✔) ✔ ✔ 3) Target engine • Scalable pump technology for Wärtsilä 2-stroke fuel injectors CAT Combined pump / injector (✔) ✔ ✔ MAN Diesel 4-stroke engine • Air-powered test rigs for 4-stroke engine injectors, allowing fast MAK Electronic injection control (✔) ✔ ✔ 3) & 5) Genset VPU 700-2 HPU 1500 CAT Electronic injection control Ask Ask Ask and precise adjustment of opening pressure second to none rolls royce / Bergen diesel ✔ ✔ ✔ 4) Propulsion VPU 700-2 HPU 1500 • Activators for electronically controlled injectors & pilot valves S.E.M.T. Pielstick (✔) ✔ ✔ yanmar ✔ (✔ ✔ ✔ Wärtsilä 4-stroke engines • Adapters for injectors with integrated fuel pump daihatsu ✔ (✔) ✔ ✔ Propulsion VPU 900-2 HPU 1500 • Systems for test of combined gas-diesel injectors HiMSEn ✔ (✔) ✔ ✔ Genset VPU 900-2 HPU 1500 SECOndAry (AUxIlAry) EngInES w/trigger box Electronic Injectors VPU 900-2 HPU 1500 Medium-speed, mechanical injectors ✔ ✔ Limited ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ The VPU’s are compatible with fuel injectors and safety valves from Medium-speed, electronic injection control ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ 5) Caterpillar / MAK hundreds of different engine models and are continuously adapted for new High-speed & Common Rail Injectors ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ 5) MAK Traditional Injectors VPU 1500-2 HPU 1500 models according to customers’ needs. MAK Electronic Injectors VPU 1500-2 w/trigger box HPU 1500 1) Approved by MAN Diesel & Turbo Caterpillar 3xxx series VPU 1500-2 HPU 1500 2) Approved by Wartsila, choice of equipment for W-X/RT-flex depends on actual injector design 3) Approved by MAK Caterpillar Rolls Royce 4) Approved by Rolls Royce Bergen Series VPU 1500-2 HPU 1500 5) May require an additional injector trigger box. See accessories page. Other * PPMI 1000 - IOP SafeTest adapter for traditional test rigs (IOP / 3rd Party), for safe test of MAN Diesel slide-valve injectors PPMI 2000 - IOP SafeTest adapter for use together with HPU unit for safe test of MAN Diesel slide-valve injectors Main / aux diesel engine See page 3 See page 5

Approved and recommended MAN Diesel 2 3 HPU Series Recommended Hydraulic Power Units for different purposes MPU 1500 MPU 1800 MPU 2500 HPU 1500 Compact HPU 1500 HPU 1500-2 HPU 2250 HPU 2250 S HPU 2250-2 HPU 2250-2 S HPU 2800-2 HPU 2800-2 S HPU 3500-2

Twin Power HPU’s reduces pumping PErFOrMAnCE SPECIFICATIOnS time with up to 80% for large engines Max. output pressure (bar) 1500 1800 2500 1500 1500 1500 2250 2250 2250 2250 2800 2800 3500 Max. output flow (l/min) Variable Variable Variable 0,25 0,33 0,55 0,45 0,45 1,85 1,85 1,7 1,7 1,6 Weight (kg) 6 / 8 8 8 6 16 20 20 23 28 28 28 28 28 Drive medium Hand Hand Hand Air Air/Hand Air/Hand Air Air Air Air Air Air Air Pump technology 2-step 2-step 2-step Single Single Single Single Single Twin Twin Twin Twin Twin Low-pressure mode ✔ ✔ ✔ ✔ POWErIng HydrAUlIC TOOlS MAn diesel 2-/4-stroke engines 900 bar tool series, small-bore 2-stroke ✔ ✔ (✔) 1) 900 bar tool series, large-bore 2-stroke ✔ ✔ 1) 1500 bar tool series, small-bore 2-stroke ✔ ✔ 1) HPU units – fast, powerful 1500 bar tool series, large-bore 2-stroke ✔ ✔ ✔ 1) 2200 bar tool series ✔ ✔ ✔ 1) and reliable powerpacks All 4-stroke engine tool series ✔ ✔ ✔ Wärtsila 2-/4-stroke engines Powerful hydraulic tools require reliable power sources. Together 2000 bar tool series, small-bore 2-stroke, RTA/RT-flex/W-X ✔ ✔ 2) with MAN Diesel, Wärtsilä and 2-stroke engine owners worldwide, 2000 bar tool series, large-bore 2-stroke, RTA/RT-flex/W-X ✔ ✔ 2) 2200 bar tool series 2-stroke, RTflex/W-X ✔ ✔ 2) IOP Marine has developed a range of mobile Hydraulic Power Units 850 bar standard tool series, 4-stroke ✔ ✔ ✔ delivering up to 5 times the normal speed when needed, while 2500 bar high-pressure tools, 4-stroke ✔ ✔ Other engine maker fulfilling the requirement for pressures above 3000 bar - in other 1000 bar tools or less ✔ ✔ ✔ words, a HPU unit from IOP Marine can loosen a cylinder cover for 1500 bar tools or less ✔ ✔ ✔ ✔ ✔ the world’s largest diesel engines in less than five minutes. 2000 bar tools or less ✔ ✔ 2500 bar tools or less ✔ ✔ Frequent maintenance (high-duty equipment) The HPUs are not only suitable for closed-circuit tools, but can also Workshop, 4-stroke engine tools ✔ ✔ ✔ ✔ ✔ 3) Workshop, 2-/4-stroke engine tools ✔ ✔ ✔ ✔ ✔ ✔ 3) be used for the floating of camshafts, opening of SKF couplings and PowerPlant & Off-shore ✔ ✔ ✔ ✔ 3) so on. Special operation modes make it possible to operate several SPECIAl PUrPOSE FUnCTIOnAlITy types of tool series safely with one unit. Floating of camshaft ✔ ✔ ✔ ✔ 4) Opening of SKF couplings ✔ ✔ ✔ ✔ ✔ 4) Test of safety valves (opening pressure > 1000 bar) (✔) (✔) ✔ ✔ ✔ ✔ ✔ ✔ ✔ 5) At the other end of the spectrum advanced new 2-step hand pumps Operation of injector dis-/reassembly tool ✔ ✔ 2) and ultra-compact HPU’s for 4-stroke engines are available. Other Use Ask Ask Ask Ask Ask Ask Ask Ask Ask

1) Approved and recommended by MAN Diesel 2) Approved and recommended by Wärtsilä (HPU units) 3) Choice depends on max. pressure and flow to be supplied by HPU/MPU 4) Depends on actual leakage 5) Approved and recommended for certain MAN Diesel & Wärtsilä safety valves 4 5 2 1 VPU Oil Mist Separator for a better working environment

2 High pressure hoses & 1 couplings for various Workshop Equipment applications IOP offers a full range of 2- and 4-stroke engine fuel injector test rigs and injector valve-holders designed for workshops, as well as fuel-pump testers for 4-stroke engine fuel pumps.

The top-of-the-line VPA series for fuel injector testing is PLC controlled and the Accessories and spares built-in test programs are easily customised. Combining it with a rotating multi A large range of accessories is available to extend the functionalities of IOP Marine valve-holder provides any workshop with a powerful and space-efficient tool to units. These include: provide full service to all diesel engine customers. The FPT series for fuel-pump testing features PC-integration and possibilities for Multi-injector holders & electronic injector trigger-boxes thorough testing, logging and comparison of fuel pump and plunger/barrel wear Test all injector types and safety valves with one test rig. For electronic injector & tightness. testing a separate trigger-box enables verification of functionality and spray pattern for 24V & 110V electronic injectors. Large range of valve adapters and trigger-boxes In cooperation with Chris-Marine AB, IOP Marine can also supply grinders and available. other tools for injector maintenance, as well as hydraulic jacks for engine alignment and HPU units for use during general on-board engine maintenance. Hydraulic tools for dis- and re-assembly of fuel injectors Replacing clumsy manually powered spanners, our easy-to-use hydraulic tool can be References include MAN Diesel, Wärtsilä, Caterpillar/MAK & Daihatsu production used for easy and precise tensioning/loosening of the Injector Nozzle. Hydraulic tools facilities as well as major fuel injector & pump repair-shops worldwide. can be integrated in the injector holder, or work as a stand-alone unit. These tools are approved & recommended by Wärtsilä for their 2- and 4-stroke engine injectors.

Test Chamber Air Purifiers This small yet very effective filter technology separates the oil mist from the air in the The VPA – a state- VPU spray chamber, resulting in improved chamber visibility. And working conditions of-the-art, semi- in the area. The solution is approved by the Danish Maritime Authority and eliminates automatic fuel the need for dedicated air purification / ventilation around the VPU unit. injector test bench for demanding High pressure hoses and couplings (0-4000 bar) workshops.Features When working with hydraulics at several thousands bars no compromise can be built-in PLC, printer made regarding safety and reliability. IOP Marine supplies MAN / Wärtsilä approved and PC-connectivity hoses and couplings for all of your engine needs. digital reference gauges High-precision battery powered hand-held gauges ensures correct pressure readout from 0 to 2500 bar - useful for verification of analog gauge readout and for continuous pressure measurement.

FPT fuel pump test rig with integrated PC and compressor 6 7 svaneK.dk

IOP Marine A/S Obel-P Products Engager 7 DK-2605 Brøndby Denmark Phone +45 44 98 38 33 Fax +45 44 98 11 25 Email [email protected] www.iopmarine.dk

www.iopmarine.dk