QTY. PART NUMBER 1 MUNCASTER3-1-01-WOODEN BASE OTHER ABBREVIATIONS 10 MUNCASTER3-1-02-BASE STAND PILLAR DP = DEEP 1 MUNCASTER3-1-03-BASE STAND DAA= DRILL AFTER ASSEMBLY 1 MUNCASTER3-1-04-ENGINE BED PLATE D&TAA= DRILL AND TAP AFTER 1 MUNCASTER3-1-05-OUTER LOWER BEARING BLOCK ASSEMBLY 1 MUNCASTER3-1-06-BEDPLATE LOWER BEARING BLOCK CF = CLOSE FIT (SIZE FOR SIZE) 2 MUNCASTER3-1-07-BEARING BLOCKS TOP PF = PRESS FIT 2 MUNCASTER3-1-08-BEARING BUSH 2 MUNCASTER3-1-09-CROSSHEAD GUIDE PFAA= PRESS FIT AFTER 2 MUNCASTER3-1-09-CROSSHEAD GUIDE ASSEMBLY 4 MUNCASTER3-1-10-CROSSHEAD LOWER PILLAR PCD = PITCH CIRCLE DIAMETER 4 MUNCASTER3-1-11-CROSSHEAD CENTER SPACER RM = REAM 1 MUNCASTER3-1-12-CYLINDER HEX = HEXACON, 6SIDED 1 MUNCASTER3-1-13-CYLINDER FRONT COVER CP = COMPRESSED 1 MUNCASTER3-1-14-CYLINDER REAR COVER KNL = KNURLED 2 MUNCASTER3-1-15-STAM EXHAUST FLANGE CSK = COUNTERSINK 1 MUNCASTER3-1-16-VALVE CHEST PL = PLACES 1 MUNCASTER3-1-17-VALVE CHEST COVER DWL= DOWEL 1 MUNCASTER3-1-18-PISTON ROD GLAND (T)HESOP=(TAPPED)HOLES 1 MUNCASTER3-1-19-VALVE ROD GLAND EQUALLY SPACED ON PCD 1 MUNCASTER3-1-20-NAME PLATE (T)HESOC=(TAPPED)HOLES 1 MUNCASTER3-2-01-CRANKSHAFT EQUALLY SPACED ON 1 MUNCASTER3-2-02-CRANK CIRCUMFERENCE 1 MUNCASTER3-2-03-CRANK PIN 1 MUNCASTER3-2-04-FLYWHEEL SA-xxx = SUB ASSEMBLY-xxx 1 MUNCASTER3-2-05-ECCENTRIC SHEAVE 2 MUNCASTER3-2-06-CROSSHEAD SLIDE 1 MUNCASTER3-2-07-CROSSHEAD MATERIAL ABBREVIATIONS: 1 MUNCASTER3-2-08-CROSSHEAD PIN ALU = ALUMINIUM 1 MUNCASTER3-2-09-PISTON+ROD BRS = BRASS 1 MUNCASTER3-2-10-CON-ROD BRZ = BRONZE OR GUNMETAL (BRZ/GM) 1 MUNCASTER3-2-11-SLIDE VALVE PHBRZ= PHOSPHOR BRONZE 1 MUNCASTER3-2-12-SLIDE VALVE NUT CI = CAST IRON 1 MUNCASTER3-2-13-SLIDE VALVE SPINDLE YOKE CU = COPPER 1 MUNCASTER3-2-14-SLIDE VALVE SPINDLE GRA = GRAPHITE 1 MUNCASTER3-2-15-ECCENTRIC STRAP MS = MILD STEEL/BRIGHT MILD STEEL 1 MUNCASTER3-2-16-ECCETRIC STRAP ROD S/S = SILVER STEEL OR STAINLESS STEEL 1 MUNCASTER3-2-17-VALVE SPINDEL YOKE PIN 18 MUNCASTER3-M3 DOME NUT SPS = SPRING STEEL 2 MUNCASTER3-M3x5 GRUB SREW PEEK= POLYETHER ETHER KETONE 6 MUNCASTER3-M3x10 HEX BOLT SYN = SYNTHETIC MATERIAL SUCH AS 2 MUNCASTER3-M3x10 ROUND HEAD WOOD SCREW VETON, NYLON, TEFLON OR RUBBER 2 MUNCASTER3-M3x16 C-SINK SCREW IN GENERAL SYNTHETIC MATERIALS 12 MUNCASTER3-M3x32 THREADED ROD SOULD BE ABLE TO WITHSTAND THE 4 MUNCASTER3-M3x42 THREADED ROD HEAT AND PRESSURE(S) APPLIED TO 12 MUNCASTER3-M4x12 HEX BOLT THEM. 6 MUNCASTER3-M4x18 C-SINK SCREW nnn/nnn MEANS THAT EITHER MATERIAL CAN 4 MUNCASTER3-M4x20 HEX BOLT BE USED 12 MUNCASTER3-M5 NUT 10 MUNCASTER3-M5 WASHER 4 MUNCASTER3-M5x12 HEX BOLT 2 MUNCASTER3-M5x16 HEX BOLT 2 MUNCASTER3-M5x18 HEX BOLT 10 MUNCASTER3-M5x40 C-SINK SCREW

THE OFF SET ANGLE OF THE ECCENTRIC IN RELATION TO THE CRANK AXIS TO BE EXPERIMENTALLY DETERMINED FOR THE SMOOTH RUNNING OF THE ENGINE AND SATISFACTION OF THE BUILDER 6.8 172

173 6.8 386 15.2 NOTES: THE ORIGINAL DRAWINGS WERE PUBLISHED IN THE "MODEL ENGINEER" MAGAZINE OF MARCH 1957 UNDER THE HEADING OF "THE MUNCASTER STEAM-ENGINE MODELS. TITLE DRAWING CONTENTS PROJECT No 11-03-00 PROJECTION MODEL SCALE: 1:1 JDWDS DWG SCALE: 1:1 @A3 OR AS SHOWN JDW DRAUGHTING SERVICES DATE Copyright © A SIMPLE HORIZONTAL MILL STEAM ENGINE GENERAL ARANGEMENT, BILL OF J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110. MARCH-2016 J.A.M. DE WAAL PAPAKURA NZ NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000 WITH SLIDE VALVE BY H.MUNCASTER. MATERIALS, NOTES, ISOMETRIC VIEW E-MAIL: [email protected]. SHEET: 01 OF 03 A3 No: MUNCASTER3-01 NOTES: 30 110 94 110 30 1-01 WOOD 110 10 0. ALL DRAWINGS ARE IN METRIC MEASUREMENTS R5 10 110 94 5 5 10 M5 MS/ALU 1. ALL ENGINEERING PRACTICES SHALL BE APPLIED WITH REGARDS TO HOLE AND SHAFT TOLERANCES. 25 10 45 1-02 18 2. WHERE SCREWS OR BOLTS ARE USED THE CLEARANCE CHAMFER 10x45deg CSK 5-10PL 10

HOLES SHALL BE APPROXIMATELY 5% TO 8% LARGER 12 SCALE 1:1.5 THAN THE MATCHING TAPPED HOLE. 60 170 CHAMFER 3x45deg 75 44 31

60 3 DAA 3. PREFERABLY ALL TAPPED HOLES AND MATCHING 40 R6 50 28 40 SCREWS AND/OR BOLTS TO BE METRIC FINE (MF) MS/ALU M4-6PL

4. MATERIALS SPECIFIED ON THE DRAWINGS ARE C'BORE UNDER 14x21DP 22 16PF 13RM

INDICATIVE ONLY. THE BUILDER CAN MAKE HIS/HER OWN 20 60

5-10PL 50

MATERIAL CHOICE. R6 60 7 7 50 46 5. ALL CONNECTIONS/JOINTS WHICH HAVE STEAM MS/ALU 33 PRESSURE APPLIED TO IT SHALL BE SILVER/HARD 1-03 1-08 SCALE 1:1.5 SOLDERED. 25 R3 BRZ 5 M4 M4 5 10 6. COMPRESSION SPRINGS ARE DRAWN IN COMPRESSED 160 80 18 10 STATE (CP), UNCOMPRESSED STATE IS APPROX 40% TO 12 (334) M3-4THESOP 9

60% LONGER THEN COMPRESSED STATE. 7 30 21 7. WHERE PREFERRED SCREW OR RIVETED CONNECTIONS 15 7mm THICK SCALE 1:3.5 3

14 7 SCALE 1:4 52 PILOT HOLES 9 MS/ALU DAA CAN BE OMITTED AND PARTS CAN BE BONDED TOGETHER 1-06 4

BY USING EITHER HIGH STRENGTH GLUE, EPOXY RESIN, R4.5 11.5 11.5 7 C'BORE UNDER 11x5DP (328) 15PCD OR SOLDER. 20 7 10 16 30 27 22 82 56 23 44 13 15 22 22

8. PARTS WHICH ARE DIRECTLY EXPOSED TO STEAM FOR ALL OTHER AND/OR WATER SHOULD BE CONSTRUCTED USING NON- 1-05 16PF 1-15 MS/ALU 11 BRS FERROUS OR NON CORROSIVE MATERIAL SUCH AS BRASS, 11 MS DIMENSION DETAILS REFER TO 1-05 21 BRONZE, GUNMETAL, STAINLESS STEEL, COPPER OR 5-2PL 25 MS 1-07 23 R23 21 SCALE 1:2 MONEL. 16 16PF BRZ M5-4PL 4-6PL 7 7 3 9. THE ORDER IN WHICH THE PARTS/COMPONENTS ARE M3-4PL CSK 10 FOR ALL OTHER 16 21 23 MANUFACTURED AND THE MODEL IS ASSEMBLED IS 3 3 50 8 30 1-11 DIMENSION DETAILS ENTIRELY LEFT TO THE BUILDER/MODEL MAKER. 24 1-10 7 REFER TO 1-05 10. A COLOUR SCHEME FOR THIS PROJECT IS ENTIRELY 10 162 16 128 12 5

6 SCALE 1:2

LEFT UP TO THE MODEL MAKER. 10 M8 SCALE 1:3 6 11. THE MANNER IN WHICH THE PARTS/COMPONENTS ARE MS/HARD ALU 29 29 3 MANUFACTURED IS ENTIRELY LEFT UP TO THE BUILDER. PHBRZ 40 3 8 3-4HESOP 1-18 12. USE LOCTITE, ON SCREW OR PRESS FIT CONNECTIONS R3.5 3 SCALE 1:1.5 3 OR SURFACES, WERE DEEMED NECESSARY TO PREVENT PARTS FROM LOOSENING. ALL HOLES TO 7 10 10 1-17 BE TAKEN OVER 22 13. WASHER SHALL BE USED WHERE DEEMED NECESSARY. R5 6RM 14. N/A 82 FROM 1-16 16PCD

1-09/1 XX. ERRORS AND/OR OMISSIONS MAY OCCUR IN THE 3mm THICK SCALE 1:2 DRAWINGS, DO NOT HESITATE TO CONTACT ME SO THAT 50 7 37.5 37.5 7 3 8 THE ERRORS/OMISSIONS CAN BE RECTIFIED. 4 1 4-6HESOP 9 5 5 BRZ 4RM 2 M6

SCALE 1:1.5 40PCD 8HEX

1 4 4-6HESOP 1-19 2 2 1 3 0.5mm DEEP 3 30 5 40PCD

PHBRZ SEAL 6

6RM 5 3-4THESOP 6 5 52 5 10 12 30 22 4 8PF 3.5 30-4PL A 1-09/2 40PCD 25 25 16PCD 1mm THICK

3

1-13

PHBRZ 4 6 2.5 2.5 SCALE 1:1.5 6 M4 10-6THESOP 6 4 1-12 3 5 3 SCALE 1:1.5 2 5 3 1-14 SCALE 1:1.5 11

20 B B PHBRZ 1-07 1-07 8 50 50 45 45 6

30RM M8 8.5

6 1-08 1-08 8

10 8

20 1-06 11 BRZ 1-05

8 C C M8 3 44 3 11 39 8 M3 12-12PL A THIS FACE EQUAL SYN 5.5 30RM M5 M5 TO OPPOSITE 8 3-12PL 4 14 14 14 5 SA-1-102 6 PHBRZ 3 1-09/2 SA-1-101

23 15 15 5 11 SEAL

22 1-11 6 4RM 28 M6 6 14

3 3 1-09/1 1-11 23

5 5 11

6 SYN 3 6 28 28 3 1-10 10 7 36 25 SECTION A-A SCALE 1:1.5 SECTION B-B 1-16 SECTION C-C SA-1-103 1-10 SCALE 1 : 1.5 HIDDEN LINES HAVE BEEN REMOVED FOR CLARITY SCALE 1 : 1.5 SCALE 1 : 1.5 NOTES: THE ORIGINAL DRAWINGS WERE PUBLISHED IN THE "MODEL ENGINEER" MAGAZINE OF MARCH 1957 UNDER THE HEADING OF "THE MUNCASTER STEAM-ENGINE MODELS". TITLE DRAWING CONTENTS PROJECT No 11-03-00 PROJECTION MODEL SCALE: 1:1 JDWDS DWG SCALE: 1:1 @A3 OR AS SHOWN JDW DRAUGHTING SERVICES DATE Copyright © A SIMPLE HORIZONTAL MILL STEAM ENGINE NOTES, PARTS AND ASSEMBLIES J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110. MARCH-2016 J.A.M. DE WAAL PAPAKURA NZ NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000 WITH SLIDE VALVE BY H.MUNCASTER. E-MAIL: [email protected]. SHEET: 02 OF 03 A3 No: MUNCASTER3-02 4PF 70 30 12 1.5 10 1.5 4 8 12 1-18 1-14 4 10.1 10 2-03 6 2 2

1-15 10 PFAA 1.5 87

1-12 4PF

6 PFAA 9

M4 3 1-13 MS 6.5 O-RING SEAL

1.5 6CF BRZ 9 9 3 30 2-06 13 30CF 10 10 1.5 6 M4

DAA 2-05/1 13 27.5 SCALE 1:1.5 13CF SCALE 1:1.5

MS 5 2-01 MS 3PF 3 =7= MS M4 R7 BRS 6.5 2-11

6 8 BRS 4.5 1.5 1.5 2-02 30 26 2-07 2-09 8 SYN CI/GRA/S/S 3 30° M3 2-08 4 10 4 3 9

BRS 4PF 3 55 3 2 3 5 12

S/S 3 27 BRZ

1-15 R6 8 1-19 0.5 30° 9 6 11

1-17 8 8 4 16 1-16 SA-1-104 MS 13PF SCALE 1:1.5 MS 12 R13.5 4

1.5 5 1.5 3 13 8 1-03 SCALE 1:2 SCALE 1:1.5 4 SCALE 1:2 10mm THICK 10 M4 BRZ 8.5 2-13 SCALE 1:2 R1 16 7 9 7 25 23 0.5 A 0.5 4 7 M3

SA-1-101 4 =3= 9 9 5 10 10

6 6 2-12 R3 R1625 R3.5 4 3 3 45° 7PF 8.5PF 7mm THICK M4 R3 4 3 CSK 3 4RM 3 3 6RM SCALE 1:1.5

4PF 45° 2-05/2 6 14 SCALE 1:1.5 71 9 5 12

MS R6 14 13 MS 10 1-02 30 170 134 R6 14 14 2-14 142

1-01

1-20 4 SCALE 1:2 M4 M4 BRZ 2-10 4CF SA-1-108 6 2-05 S/S R3 MS SA-1-104 R3 BRZ MS 2-17 SA-1-103 BRZ 2 7 3 A SECTION A-A MS M3 SCALE 1:3.5 7 SA-1-102 BRZ 30PF SCALE 1 : 3.5

3 6 26RM 12 4CF 3.6 3 3 2-16 6 1-04 2-15 3 12 SA-1-103 3

3RM 4 3

BRAZE OR SOLDER 3 5PF

8

SA-1-109 M3 5 3

R17 10 5

8 3

R3.5 158 M3 7 22 SCALE 1:1.5 SA-2-201 SA-1-109 SA-2-203 SA-2-204 SA-2-202

SA-1-108

SA-1-110 2-03 2-02 2-04

2-11 2-14 2-13 20 2-05 APPROX 10° 2-17 111 2-16 2-12 SA-2-205 2-01 SA-2-203 76 2-09 2-06 2-07 2-06 THE OFF SET ANGLE OF THE ECCENTRIC IN RELATION TO THE CRANK AXIS TO BE 2-08 SA-2-204 EXPERIMENTALLY DETERMINED FOR THE SMOOTH RUNNING OF THE ENGINE AND SA-2-202 2-15 SA-2-201 SATISFACTION OF THE BUILDER NOTES: THE ORIGINAL DRAWINGS WERE PUBLISHED IN THE "MODEL ENGINEER" MAGAZINE OF MARCH 1957 UNDER THE HEADING OF "THE MUNCASTER STEAM-ENGINE MODELS". TITLE DRAWING CONTENTS PROJECT No 11-03-00 PROJECTION MODEL SCALE: 1:1 JDWDS DWG SCALE: 1:1 @A3 OR AS SHOWN JDW DRAUGHTING SERVICES DATE Copyright © A SIMPLE HORIZONTAL MILL STEAM ENGINE PARTS AND ASSEMBLIES J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110. MARCH-2016 J.A.M. DE WAAL PAPAKURA NZ NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000 WITH SLIDE VALVE BY H.MUNCASTER. E-MAIL: [email protected]. SHEET: 03 OF 03 A3 No: MUNCASTER3-03 NOTES: THE ORIGINAL DRAWINGS WERE PUBLISHED IN THE "MODEL ENGINEER" MAGAZINE OF MARCH 1957 UNDER THE HEADING OF "THE MUNCASTER STEAM-ENGINE MODELS". TITLE DRAWING CONTENTS PROJECT No 11-03-00 PROJECTION MODEL SCALE: 1:1 JDWDS DWG SCALE: 1:1 @A3 OR AS SHOWN JDW DRAUGHTING SERVICES DATE Copyright © A SIMPLE HORIZONTAL MILL STEAM ENGINE RENDERED PICTURE J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110. MARCH-2016 J.A.M. DE WAAL PAPAKURA NZ NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000 WITH SLIDE VALVE BY H.MUNCASTER. E-MAIL: [email protected]. SHEET: 04 A3 No: MUNCASTER3-04