With Slide Valve 1 Cylinder Horizontal Steam Engine
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NOTES: 0. ALL DRAWINGS ARE IN METRIC MEASUREMENTS 1. ALL ENGINEERING PRACTICES SHALL BE APPLIED WITH REGARDS TO HOLE AND SHAFT TOLERANCES. 2. WHERE SCREWS OR BOLTS ARE USED THE CLEARANCE HOLES SHALL BE APPROXIMATELY 5% TO 8% LARGER THAN THE MATCHING TAPPED HOLE. 3. PREFERABLY ALL TAPPED HOLES AND MATCHING SCREWS AND/OR BOLTS TO BE METRIC FINE (MF) 4. MATERIALS SPECIFIED ON THE DRAWINGS ARE INDICATIVE ONLY. THE BUILDER CAN MAKE HIS/HER OWN MATERIAL CHOICE. 5. ALL CONNECTIONS/JOINTS WHICH HAVE STEAM PRESSURE APPLIED TO IT SHALL BE SILVER/HARD SOLDERED. 6. COMPRESSION SPRINGS ARE DRAWN IN COMPRESSED STATE (CP), UNCOMPRESSED STATE IS APPROX 40% TO 60% LONGER THEN COMPRESSED STATE. 7. WHERE PREFERRED SCREW OR RIVETED CONNECTIONS CAN BE OMITTED AND PARTS CAN BE BONDED TOGETHER BY USING EITHER HIGH STRENGTH GLUE, EPOXY RESIN, OR SOLDER. 8. PARTS WHICH ARE DIRECTLY EXPOSED TO STEAM AND/OR WATER SHOULD BE CONSTRUCTED USING NON- FERROUS OR NON CORROSIVE MATERIAL SUCH AS BRASS, BRONZE, GUNMETAL, STAINLESS STEEL, COPPER OR MONEL. 9. THE ORDER IN WHICH THE PARTS/COMPONENTS ARE MANUFACTURED AND THE MODEL IS ASSEMBLED IS ENTIRELY LEFT TO THE BUILDER/MODEL MAKER. 8.27 10. A COLOUR SCHEME FOR THIS PROJECT IS ENTIRELY LEFT UP TO THE MODEL MAKER. 11. THE MANNER IN WHICH THE PARTS/COMPONENTS ARE MANUFACTURED IS ENTIRELY LEFT UP TO THE 210 BUILDER. 12. USE LOCTITE, ON SCREW OR PRESS FIT CONNECTIONS OR SURFACES, WERE DEEMED NECESSARY TO PREVENT PARTS FROM LOOSENING. XX. ERRORS AND/OR OMISSIONS MAY OCCUR IN THE DRAWINGS, DO NOT HESITATE TO CONTACT ME SO THAT THE ERRORS/OMISSIONS CAN BE RECTIFIED. MATERIAL ABBREVIATIONS: ALU = ALUMINIUM BRS = BRASS BRZ = BRONZE OR GUNMETAL (BRZ/GM) CI = CAST IRON CU = COPPER GRA = GRAPHITE MS = MILD STEEL/BRIGHT MILD STEEL S/S = SILVER STEEL OR STAINLESS STEEL 435 17.13 SPS = SPRING STEEL PEEK= POLYETHER ETHER KETONE SYN = SYNTHETIC MATERIAL SUCH AS VETON, NYLON, TEFLON OR RUBBER IN GENERAL SYNTHETIC MATERIALS SOULD BE ABLE TO WITHSTAND THE HEAT AND PRESSURE(S) APPLIED TO THEM. nnn/nnn MEANS THAT EITHER MATERIAL CAN BE USED OTHER ABBREVIATIONS DP = DEEP DAA= DRILL AFTER ASSEMBLY D&TAA= DRILL AND TAP AFTER ASSEMBLY CF = CLOSE FIT (SIZE FOR SIZE) PF = PRESS FIT PFAA= PRESS FIT AFTER ASSEMBLY PCD = PITCH CIRCLE DIAMETER RM = REAM HEX = HEXACON, 6SIDED CP = COMPRESSED KNL = KNURLED 9.21 CSK = COUNTERSINK PL = PLACES 234 DWL= DOWEL (T)HESOP=(TAPPED)HOLES EQUALLY SPACED ON PCD (T)HESOC=(TAPPED)HOLES EQUALLY SPACED ON CIRCUMFERENCE SA-xxx = SUB ASSEMBLY-xxx NOTES: OBTAINED THE ORIGINAL DRAWING FROM THE INTERNET. ARTICLE WAS TRANSCRIBED BY DAVID LEE. ARTICLE AND DRAWINGS WERE PUBLISIHED IN "THE PROJECT GUTENBERG EBOOK OF THINGS TO MAKE" BY ARCHIBALD WILLIAMS (www.gutenberg.net) TITLE DRAWING CONTENTS PROJECT No 09B-15-00 PROJECTION MODEL SCALE: 1:1 JDWDS DWG SCALE: 1:1 @A3 OR AS SHOWN 1 CYLINDER HORIZONTAL STEAM ENGINE GENERAL ARRANGEMENT JDW DRAUGHTING SERVICES DATE Copyright © J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110. AUGUST-2016 J.A.M. DE WAAL PAPAKURA NZ NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000 WITH SLIDE VALVE AND NOTES E-MAIL: [email protected]. SHEET: 01 OF 04 A3 No: 1CHSEAW-01 QTY. PART NUMBER 1 1CHSEAW-01-WOODEN BASE STAND 2 1CHSEAW-02-BED PLATE SIDE SUPPORT 2 1CHSEAW-03-BED PLATE FRONT-REAR SUPPORT 1 1CHSEAW-04-BED PLATE 2 1CHSEAW-05-CRANKSHAFT BEARING STAND 2 1CHSEAW-06-CRANKSHAFT BEARING 2 1CHSEAW-07-CYLINDER STAND 1 1CHSEAW-08-CYLINDER 1 1CHSEAW-09-STEAM CHEST STAND OFF 2 1CHSEAW-10-CYLINDER MOUTING RING 1 1CHSEAW-11-CYLINDER LAGGING 1 1CHSEAW-12-CYLINDER FRONT COVER 1 1CHSEAW-13-CYLINDER REAR COVER 1 1CHSEAW-14-PISTON ROD GLAND 1 1CHSEAW-15-STEAM PORT PLATE 1 1CHSEAW-16-STEAM CHEST 1 1CHSEAW-17-VALVE ROD GLAND 1 1CHSEAW-18-STEAM CHEST COVER 2 1CHSEAW-19-IN-OUTLET STEAM PIPE 1 1CHSEAW-20-OILER 1 1CHSEAW-21-CROSSHEAD GUIDE BED PLATE 2 1CHSEAW-22-CROSSHEAD GUIDE SPACER 2 1CHSEAW-23-CROSSHEAD GUIDE TOP LATE 1 1CHSEAW-24-FEED PUMP MOUTING BRACKET 1 1CHSEAW-25-FEED PUMP HOUSING 1 1CHSEAW-26-FEED PUMP CENTER BARREL 1 1CHSEAW-27-FEED PUMP TOP BARREL 1 1CHSEAW-28-FEED PUMP BOTTOM BARREL 2 1CHSEAW-29-FEED PUMP BALL VALVE 1 1CHSEAW-41-CRANKSHAFT 1 1CHSEAW-42-CRANK WEB 1 1CHSEAW-43-CRANK PIN 1 1CHSEAW-44-FLYWHEEL 1 1CHSEAW-45-FLYWHEEL SPACER 6 1 1CHSEAW-46-PISTON 400 6 7 64 FOLD UP 64 64 64 64 7 1 1CHSEAW-47-PISTON ROD ALU/MS 1 1CHSEAW-48-CROSSHEAD 5 5.8 11.6 02 1 1CHSEAW-49-PISTON ROD CON.YOKE 61 PILOT HOLES ONLY 4-12PL 1 1CHSEAW-50-CON-ROD FOLD LINE 1 1CHSEAW-51-CON-ROD YOKE PIN 30 1 1CHSEAW-52-SLIDE VALVE 1 1CHSEAW-53-SLIDE VALVE ROD 72.2 R197 BRS 200 77.5 5-4PL FOLD DOWN 1 1CHSEAW-54-VALVE ROD CON.YOKE 30 02 FOLD DOWN 2 16 38.6 16 1 1CHSEAW-55-VALVE ROD YOKE PIN R12 .5 1 1CHSEAW-56-ECCENTRIC SHEAVE R6-ALL 6 5.8 1 1CHSEAW-57-ECCENTRIC STRAP 6 CHAMFER 11.6 6 38 6 234 6 38 6 2 1CHSEAW-58-ECCENTRIC SPACER 165.6 165.6 1 1CHSEAW-59-VALVE CON-ROD 348 26 4 4 1 1CHSEAW-60-FEED PUMP PISTON 01 FOLD UP 1.5mm THICK SCALE 1:3 FOLD UP 20mm THICK SCALE 1:5 R100 1 1CHSEAW-61-FEED PUMP CON-ROD 157.5 40 R 05 3 3 1 1CHSEAW-62-CRANK PIN SPACERS 12 20 64 64 64 64 64 20 1 1CHSEAW-62-CRANK PIN SPACERS 41 38RM 6 6 1 1CHSEAW-63-FEED PUMP ROD YOKE PIN 5 25 25 BRS WOOD 1 1CHSEAW-64-FEED PUMP CON-ROD SCREW 5.5 M3-4PL 5.5 SCALE 1:2 35 1 1CHSEAW-M2 NUT 39.5 4-9PL 2 R 76 1 1CHSEAW-M2 WASHER 6 22.5 35 35 22.5 6 08 15 FOLD UP R 20 20 38 1CHSEAW-M3 DOME NUT 7.5 SCALE 1:2 42.5 35 50 8 1CHSEAW-M3x5 C-SINK SCREW 35 8 35 7 46PCD 5.5 20 1CHSEAW-M3x8 PAN HEAD SCREW M4-10PL 3 11 1CHSEAW-M3x10 PAN HEAD SCREW FOLD LINE 30 25 20.3 7.5 47.7 M6-4PL 8HESOP 36.1 7.5 14 7.5 7.5 7 7.5 7.5 14 30 4 1CHSEAW-M3x12 PAN HEAD SCREW 30 5.5 35 25 35 20 13 12 1CHSEAW-M3x20 PAN HEAD SCREW 0 2 R27 R 41 2 2 1CHSEAW-M3x28 THREADED ROD R 13 0 20 . 17.5 5 4-18PL 16 30 12 1CHSEAW-M4 DOME NUT 15 17.5 36.1 18 1CHSEAW-M4 NUT 35 14 47.7 1 12 1CHSEAW-M4x6 HEX BOLT 5 15 16 17.5 85 15 110 40 6 2 1CHSEAW-M4x7 GRUB SREW 9 07 17.5 03 18.8 20 20 18.8 FOLD UP 04 6 BRS 18 1CHSEAW-M4x10 C-SINK SCREW 5-2PL ALU/MS 4mm THICK SCALE 1:3 3 1.5 1.5 8THESOP FOLD UP 27 27 1.5 10 10 1CHSEAW-M4x12 HEX BOLT FLAT PATTERN BRS 1.5 M6 1.5 1 1CHSEAW-M5 DOME NUT 06 SCALE 1:2.5 7.4 1.5mm THICK BRZ 9.5 1 1CHSEAW-M5 NUT SCALE 1:3 12 1CHSEAW-M5x20-WOOD SCREW 16 52 12RM 41PF 4 1CHSEAW-M6 NUT 46PCD 20 20 1 1CHSEAW-M6x6 HEX BOLT( BRASS) 4 1CHSEAW-M6x12 HEX BOLT 15 15 SCALE 1:2 M3 6PF 1 1CHSEAW-M8 DOME NUT SOLDER ENTIRELY 1 1CHSEAW-M8 NUT ALU/MS SCALE 1:1.5 BRS 2mm THICK SCALE 1:2 NOTES: OBTAINED THE ORIGINAL DRAWING FROM THE INTERNET. ARTICLE WAS TRANSCRIBED BY DAVID LEE. ARTICLE AND DRAWINGS WERE PUBLISIHED IN "THE PROJECT GUTENBERG EBOOK OF THINGS TO MAKE" BY ARCHIBALD WILLIAMS (www.gutenberg.net) TITLE DRAWING CONTENTS PROJECT No 09B-15-00 PROJECTION MODEL SCALE: 1:1 JDWDS DWG SCALE: 1:1 @A3 OR AS SHOWN 1 CYLINDER HORIZONTAL STEAM ENGINE ISOMETRIC VIEWS, BOM AND JDW DRAUGHTING SERVICES DATE Copyright © J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110. AUGUST-2016 J.A.M. DE WAAL PAPAKURA NZ NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000 WITH SLIDE VALVE PARTS AND ASSEMBLIES E-MAIL: [email protected]. SHEET: 02 OF 04 A3 No: 1CHSEAW-02 16 40 16 5 26 87 4.5 5.5 11 BRS SOLDER SOLDER 10 MS 192 1 8.5 8PF 8PF 4 5RM M6 M8 10 150 26 10PF M8 M8 16 22 5RM SCALE 1:2 12CF BRS 41 7 10 8 7.5 7.5 10 SECTION B-B 17 MS 2 16 12 SCALE 1 : 1.5 15 3 52-INTERNAL 5 ° 60 3.5 M6 6 6 45 60 ° 4 9 3 10PF SCALE 1:2 44 SCALE 1:2 3 3 8 3 BRS 6.5 10 54 SYN 12 20 2 R80 38 10HEX 2 SYN 46PCD B B M6 2.5 CI 1 25 4.5 17.5 13 M8 70 32 26 12 10PF 38CF 3 BRZ 10.5 R80 M5 38.4 3 5 1 5 14 6-2PL 10.5 4 3 17.5 12 3 3 1.5 20 62 9 SCALE 1:2 46 42 BRS 8HESOP M3 6.5 SCALE 1:3 3 5 47 S/S 62S SCALE 1:4 BRS BRS 16 7.5 40 7.5 14 91 32 1 MS M2 BRZ TAKE HOLES OVER FROM 15 5 5 8 3 7 MS BRZ SCALE 1:1.5 MS M5 62L MS 7CF 3 SCALE 1:2 10 10 14 5 4.5 10 10 16.5 M5 2mm THICK SYN MS BRZ 50 6 SCALE 1:2 8 8 5 27 8.5 10.5 5RM 54 5 3 BRS 3 M6 43 5 10 10 3 10 30 R30 3 R30 46PCD 19 MS M5 3 12 2 10.5 4 49 13 M6 M6 10 9 5.5 35 4.5 10 8HESOP A BRS 10PF 5 23 48 MS M5 6RM 7RM 9 13 17 6 2.5PF 2.5PF 7 SCALE 1:1.5 5 M4 3 11 7CF .