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3,510,314 United States Patent 0 rice Patented May 5, 1970

1 2 with respect to each of the others thereof as are exempli 3,510,314 ?ed in the' method hereinafter described. METHOD OF PREPARING A Prior to the present invention banana chips have been CHIP PRODUCT made from peeled unripe . This has been accom Robert F. Lima and Joan Millares Lima, both of plished by laboriously removing as much of the peel as i59—34 Riverside Drive, W., New York, N.Y. 0032 is possible by skilled manual labor to uncover the stick N0 Drawing. Filed July 28, 1966, Ser. No. 568,679 of the pulp, cross-slicing the pulp stick to form relatively Int. Cl. A231 1/00 thick slices which are in thickness of the order of about US. Cl. 99-100 5 Claims one-sixteenth of an inch to three thirty-seconds of an 10 inch (1/16"—-%2”), and then deep frying such pulp slices in a hot bath of edible vegetable oil to convert ABSTRACT OF THE DISCLOSURE them into relatively ?at, thick and brittle golden disks. Preparing banana chips in very thin wafer form in By this procedure about a two inch (2") section of a which unpeeled, unripe bananas are cross-sliced in very particular pulp stick that was about one and ?ve-eighths thin slices, of the_order of about 1&4 to K32 of an inch, 15 inches (1%") in diameter and prepared by peeling an by deep-fat frying the' slices in oil at about 375° F. until unripe banana, has been found after so cross-slicing to golden brown in color, deoiling and drying the crisp produce about three dozen (3 doz.) thick slices of that chips. diameter, which, after deep fat frying, deboiling and cool ing, are about one and one-half inches (ll/2”) in di 20 ameter and nearly one-sixteenth of an inch GAG") thick. The present invention relates to a method of preparing These slices were fried in pure cottonseed oil at a tem a banana chip product and is particularly concerned with perature of about 375° F. and for a period of about three an improvement of preparing a banana chip product in (3) minutes to obtain the necessary degree of cooking thin wafer form. The term “banana” as used herein en and the development of the desired golden color. When compasses within the scope of the meaning thereof the 25 these golden, relatively flat disk chips were stacked they different types of Eumusa, including the “Horn Banana” occupied a generally cylindrical space about four and commonly known as “plantain.” ' one-half inches (4%”) long having a cubic capacity of Bananas are recognized as a valuable article of diet. about one and three-quarters cubic inches (1% cu. in.). In addition to being rich in A, B1, C and G In accordance with the teachings of the present inven they are high in minerals and caloric content. It has 30 tion the new banana chip or wafer product may be been reliably determined that far more of the vitamins, produced in the following manner. Whole unripe bananas minerals and of the banana fruit are contained are carefully cleaned, such as by washing and scrubbing, in the peel than in the pulp, and that this nutritional and then are inspected for undesirable spots in the peel. content of the peel is much greater in the unripe fruit Such undesirable localized areas, if existent, are removed than when it is in the ripe stage. 35 and each cleaned whole unripe banana, with the peel The tissue of the peel of a banana consists of the including almost all of its epidermis remaining thereon, epidermis or thin outer skin, the parenchyma which lies is then very thinly cross-sliced to form successive slices immediately beneath the epidermis and makes up the each appreciably less than one-sixteenth of an inch ($56”) main bulk of the peel, and ?brovascular bundles consist in thickness. Such slice thickness may be in the range of ing of ?be'rs and conducting cells which in the unripe 40 about one sixty-fourth of an inch to about one thirty fruit bind the peel to the pulp in a manner that prevents second of an inch (%4"—1/32"). Each slice consists of a them from being cleanly separable unlike the ready sepa very thin disk of the pulp margined by a rim of the peel ration that is characteristic of the ripe fruit. A large including its epidermis. percentage of the nutritional values of an unripe banana These slices are then deep fat fried in suitable edible are concentrated in the parenchyma of the peel, to be 45 vegetable oil, such as cottonseed oil or peanut oil, and the vappreciably absorbed in the pulp during the ripening like. Frying of the slices in the hot oil bath is conducted process. It is extremely dif?cult to remove the peel from until they are converted to individual paper-thin wafers, the pulp of the unripe fruit with any degree of accuracy with the pulp disk of each being a golden transparency in even when skilled manual labor is employed for this pur color and with the surrounding rim being quite narrow pose. Removal and discard of the peel from an unripe 50 and curled up appreciably and of a medium brown trans banana causes a loss of about half ‘of the vitamins, pro parency in color. Many of these paper-thin wafers are teins and minerals contents of the fruit. tricorn in shape while others form open-sided curls and It is an object of the present invention to provide a some are of differently Warped shapes, with the curling unique method of preparing a deep fat fried banana of all being of appreciable depth. After the paper-thin chip or water product of improved quality and appearance 55 Wafers are removed from the hot oil bath they are de from unripe’ bananas which conserves the great nutritive oiled, i.e., the excess oil removed such as by draining or values of the whole fruit while economically avoiding centrifuging, then cooled to the environmental tempera the difficulties of and losses atendant upon peel removal. ture of the surrounding atmosphere and ?nally conven Another object of the invention is to carry out such tionally packaged. a method which readily and economically produces such For comparative purposes this invention was practiced a chip or wafer product in unusual form so that a mass by selecting a section of a banana of dimensions similar thereof is loose and occupies an unusually large amount to those of the banana from which the ?at thick chips were of packaging space to please the‘ consumer who desires produced in accordance with the prior conventional proce to obtain for the cost to him of an impressively large dure described above. After cleaning the whole unripe quantity of a product, and the individual Wafer units of banana a section thereof about one inch (1") in length which are very tasty and uniquely attractive in shape and was very thinly cross-sliced to produced about three (3) color while being unusually high in nutritional value. dozen slices with each in the form of a very thin disk of Other objects of the invention will in part be obvious the pulp margined by a rim of the peel including its and will in part appear from reference to the' following 70 epidermis. These thin slices were placed in a 375° F. bath detailed description, and the invention comprises the sev of pure edible cottonseed oil for about one (1) minute to eral steps and the relation of one or more of such steps convert them to individual paper-thin wafers with the pulp 3,510,314. 3 4 disk of each being a golden transparency in color and While the chip or wafer product of the present inven with the surrounding narrow rim being curled up appreci tion has a distinctive and pleasing banana?avor, if de ably and of a medium brown transparency in color. These sired, ripe banana ?avoring material, either in natural curled paper-thin wafers were then drained of excess oil form derived from the ripe fruit or of an arti?cial or and cooled to the environmental.temperature. The bulk synthetic type, may be added. This may be accomplished of the so-produced paper-thin wafers occupied a space by adding any such banana ?avoring material to the about ?ve and one-half inches (5%") long, three inches edible oil in which the slices are to be deep fat fried, (3") wide and one and one-half inches (ll/2") deep hav or such ?avoring material may be applied to the hot fried ing a cubic capacity of about twenty-four and three-quar chips as they are removed from the hot oil bath, such as ters cubic inches (24% cu. in.) . by sprinkling the chips therewith, so as to enhance the It will thus be seen that the wafer product of the present natural banana ?avor inherently present. invention made from one-half of the quantity of the un It will thus be seen that the objects set forth above, ripe bananas used to produce the peeled prior art chip among those made apparent from the preceding descrip product occupied about fourteen (14) times the space tion, are ef?ciently attained and, since certain changes may occupied by the conventional product. In other words, the be made in carrying out the above method without depart chip or wafer product produced by the present invention ing from the scope of the invention, it is intended that was about twenty-eight (28) times more bulky as to space all matter containing in the above description shall be occupancy in a package than was the product produced by interpreted as illustrative and not in a limiting sense. the prior conventional procedure. It is a superior product Having described our invention, what we claim as new also because the nutritional values of the peel have been and desire to secure by Letters Patent is: retained and it is more attractive in appearance by virtue 1. A method of preparing a banana chip or wafer of the curled shapes of the wafers and the contrasting product comprising the steps of very thinly cross-slicing golden transparency color of the pulp disk of each wafer cleaned whole unripe bananas, without removal of the and the darker medium brown transparency color of the peel therefrom and while the epidermis of the latter re surrounding curled narrow rim. mains thereon, to form successive slices each appreciably In conducting the comparative tests the prior conven less than one-sixteenth of an inch (1/16") in thickness and tional procedure was repeated except that an unpeeled and consisting of a very thin disk of the pulp margined by a unripe banana was used, the cross-slicing thereof being of rim of the peel including its epidermis, and deep fat fry the same type employed to produce the peeled slices of ing said slices in a hot oil bath until they are converted thicknesses of the order of about one-sixteenth to about 30 to individual paper-thin wafers with the pulp disk of each three thirty-seconds of an inch OAK-W32"). These rela being a golden transparency in color and with the sur tively thick slices were then deep fat fried in the same rounding rim being relatively narrow, curled up appreci type of pure edible cottonseed oil at about 375° F. for ably and of a medium brown transparency in color. about the same period of time of three (3) minutes. The 2. The method of claim 1 characterized by said step of resulting chips were found to be rather uniformly curled 35 very thinly cross-slicing the whole unripe bananas being at the edges to form relatively shallow concave or saucer of a character as to form each of the successive slices in shaped chips, each margined by a wide rim that was dark a thickness in the range of about one sixty-fourth to brown in color, and with the central pulp disk thereof be about one thirty-second of an inch (l/64"—1/32"). ing of a golden color similar to that of the peeled unripe 3. The method of claim 2 chracterized by deep fat fry banana. Due to the dark brown of the wide rim of these 40 ing said unripe banana slices in a bath of edible vegetable chips they were found to be unappetizing in appearance. oil at a temperature of the order of about 375° F. for a While the nutritional values were preserved by this proce period of about one (1) minute. dure, the resulting product was found to be undesirable 4. The method of claim 3 characterized by the addi— both as to bulk and appearance. It is thus obvious that the tional steps of removing the fried slices from‘the frying very thin cross-slicing of the cleaned whole unripe ba 45 bath, separating therefrom excess oil of the bath, cooling nanas, without removal of the peel therefrom and while the resulting deoiled wafers to the environmental tem at least most of the epidermis of the latter remains there perature, and packaging the cooled wafers. on, is very important to the production of the superior 5. The method of claim 1 characterized by the addi— product produced by the practice of the method of the tional step of adding ripe banana ?avoring material to the present invention. 50 oil bath before deep fat frying the unripe slices therein to Tests have also been made with regard to thinly cross cause ?avor of such material to permeate the fried slices. slicing the peeled unripe bananas. It has been found that when the peeled unripe bananas are cross-sliced to pro References Cited duce slices of a thickness in the range of that of the slices produced in accordance with the present invention, many 55 UNITED STATES PATENTS of these thin peeled slices break up into small fragments Re. 20,040 1/1936 Romney ______99——l00 in the cutting procedure and that most of those which 1,090,255 3/1914 Walsh ______99—--l00 survived the thin cross-slicing or were broken up by the 2,056,884 10/1936 Brunstetter ______99-100 latter into a few large fragments were disintegrated into small fragments in the following deep fat frying. Thus the 60 OTHER REFERENCES retention of the peel is of considerable importance to the very thin cross-slicing of the present method for the suc Lord: Everybody’s Cookbook, Harcort, Brace and C0., cessful production of the attractive product resulting from New York, 1937, p. 401. the practice of the present invention. RAYMOND N. JONES, Primary Examiner If the banana chip or wafer product of the present in 65 vention is to be used as a item the wafers may be I. M. HUNTER, Assistant Examiner salted in the usual manner. The present chip or water product has also proven to be desirable as a ?ake product, US. Cl. X.R. which may be used in the conventional manner of use of 99-—171 breakfast cereal ?akes. 70