Sunderland, UK Engineering and manufacturing facility Fast facts on Joy Global World-class Global headquarters in Milwaukee, WI ...
People • Over 130 locations We attract, develop and retain highly-skilled manufacturing technicians, innovative engineers, • 16 countries and smart business people to foster a diverse workforce that enables us to deliver world-class • Approximately 12,000 products and service. employees worldwide • $3.1 Billion (2015) in Products annual sales For 130 years, Joy Global has been the preeminent manufacturer of world-class surface • NYSE: JOY and underground mining equipment, recognized for its quality and reliability. Today, our commitment to innovation and quality continues to solve mining’s toughest challenges.
Service Joy Global is the leading service provider for the mining industry, with a 24/7 direct service and support network to help our customers.
Processes We excel by deploying consistent world-class processes, methods, and metrics throughout our global network,
TM WHO WE ARE with the ability to customize locally. Joy Global is a leading supplier Social responsibility and environmental responsibility of advanced equipment, systems Service eader Joy Global works to enhance the quality of life in our local communities through support of and direct services for the global Zero Harm organizations that address each community’s immediate needs and build a foundation for the future. We believe our success is tied to the strength of the communities in which we mining industry. Highest Lowest Cost operate and we strive to be valued corporate citizens and neighbours. Production Per Ton We also are committed to the safest possible environmental practices and stewardship, minimizing risk to our employees, our business operations and the surrounding Vision orld-Class communities. We always apply the most stringent federal, state or local regulations for air To be a world-class service company delivering the Mine Performance quality, water quality, waste management and other environmental requirements. most reliable and productive products, systems, and solutions that solve mining’s toughest challenges. Financial performance Every customer is a referenc e ® Joy Global has a history of achieving profitable results and providing long-term value for Mission shareholders. The company's stock is publicly traded on the New York Stock Exchange To partner directly with customers to help them (NYSE) under the symbol JOY. to achieve zero harm, the highest production, and the At the core of our commitment to customers is to be lowest lifecycle cost for their mining operations, while a service leader, providing the products and solutions making every customer a reference. required to generate world-class mine performance. Our direct service network allows us to collaborate with customers to achieve the highest production, lowest cost per ton and zero harm, making every customer a reference.
2 | Joy Global | Sunderland, UK engineering and manufacturing facility Sunderland, UK engineering and manufacturing facility | Joy Global | 3 Joy Global’s history in Sunderland Solving mining's Direct, world-class service Joy Global’s manufacturing and service centre in Sunderland, UK, has the toughest challenges Our direct service model is what makes Joy Global unique. Direct skilled employees to tackle the most collaboration with our customers allows us to work together on challenging conveyor fabrication jobs. “Our world class manufacturing facility gives us the ability to compete successfully at innovative solutions to maximise production and lower cost of all levels and helps us retain our place as one of the market leaders in the supply of ownership for Joy conveyor products. Our direct service network Operating in Sunderland since 2008, crushing and conveyor systems and components within the Eurasia region. I’m excited includes the following: Joy Global’s history in the area has by the levels of investment in to the Sunderland facility and look forward to forging been growing for years, originating strong working partnerships with both existing and new clients.” Engineering support from a facility in Gateshead operating Factory-direct service engineers are available to maintain and repair under the Huwood name since 1911. equipment, providing on-site support 24/7/365. Since the 2008 move to a more modern facility, Joy Global has invested heavily in Parts delivery market-leading technologies. With dedicated regional warehousing and computerized inventory management, Joy Global can get you OEM specification products The commissioning of two fully when you need them, anywhere in the world. automated, completely bespoke roller manufacturing lines in 2014 represented a significant investment Bespoke designed components of over $2 million by Joy Global. Steve Tyler Our state-of-the-art manufacturing lines offer customers the General Manager Now employing over 150 people, the opportunity to retrofit bespoke components to existing structure. Sunderland manufacturing and service centre has grown to accommodate Joy Service Centres are strategically System installations the ever-increasing needs of its located to quickly provide parts Joy Global’s team of experts provide world-class service by customers. From the manufacture and components that keep our adhering to strict standards as part of our full turnkey design and of one-off rollers to the installation customers' operations moving. of multi-million dollar conveying installation process. schemes, Joy Global Sunderland is well equipped to solve the individual Sunderland needs of our customers. Component Exchange Program (CEP) Get like-new, remanufactured components incorporating the With each improvement made, latest design improvements delivered same- or next-day. Joy Global furthers its mission to help customers improve productivity and lower operating costs, while JoySmart solutions focusing on zero harm. JoySmart Solutions are integrations of our smart connected products and systems, advanced analytics and direct services customized to solve customers’ toughest challenges. It is a solutions-based offering designed to help reduce costs and increase productivity for customers. JoySmart is available to help customers achieve their operating and financial goals in surface and underground mining operations worldwide.
4 | Joy Global | Sunderland, UK engineering and manufacturing facility Sunderland, UK engineering and manufacturing facility | Joy Global | 5 Sunderland facility capabilities Under one roof
Roller shop Assembly and despatch • Highest quality control standards and procedures are adhered to • 3,500 square metres • Automated wet paint line • Limited third party involvement West Quay Road • Two fully automated roller production lines • Test and Inspection • Qualified competent workforce, with years of experience • Capacity to manufacture 60,000 rollers per month • Quality control - despatch • State-of-the-art manufacturing facility Sunderland • Rollers up to 219 mm diameter • Only use high quality materials, supplied to rigid standards Tyne and Wear • 100% quality inspection • Respond to customers’ demands with our flexible manufacturing facility SR5 2TD • 100% traceability
Structure shop Phone: • 3,500 square metres Equipment manufactured +44(0)191 516 5353 • Maximum crane tandem lift 35 tonnes • Plasma cutter 5 x 2.5 m • Drives • Speciality Idlers Email: • 400 tonne presses • Takeups • Stockpiling and stacker conveyors • 17 Lloyds coded welders / EN1090 • Belt turnovers • Belt winders conveyorproducts-uk • Electrical control systems • Belt storage options Machine shop • Weigh stations • Bespoke support structure @joyglobal.com • 2,000 square metres • Loading sections • Complex banking equipment • CNC and manual manufacture of pulleys • Discharges and transfers • High Angle Conveyor (HAC) • Pulleys up to 1,600 mm outside diameter • Maintenance stations • Idlers and return rolls • Manufacture of gearboxes • Hoppers and feeders • Crushers from 2000 to 5500 tph • Assembly of all drives
Contact your Joy Global service representative for more information or visit www.joyglobal.com
6 | Joy Global | Sunderland, UK engineering and manufacturing facility Sunderland, UK engineering and manufacturing facility | Joy Global | 7 Joy Global worldwide locations
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