Installation Manual Touch Probe Sensor MV-Series

1 Installation Manual Touch Probe Sensor MV-Serie

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Table of contents

1. Preparation 1.1 List of Materials .……………………………………………….…………………………………………………………. 3 2 1.2 List of necessary tools ……………….………………………………………………………………………………… 3

2. Installation of Components 2.1 Mounting of the Touch Sensor ……………...……………………………………..………………………. 4 2.1.1 Unmounting the Safety Switch and the Cover .……………………………………………….. 4 2.1.2 Drilling of the mounting holes ……………………….………………………………………………. 5 2.1.3 Screw the Touch Sensor Holder ………….…………………………………………………………. 6 2.1.4 Screw the Safety Switch ………………………………………………………………………………… 6 2.1.5 Fit the cables and tubes ………………………………………………………………………………… 7

2.2 Mounting of the Optionbox 2.2.1 Connecting the Optionbox …………………………………………………………………………. 9

2.3 Mounting of the Touch Sensor Electronic 2.3.1 Cable Electronic > Optionbox ...... 12 2.3.2 Replacement of PCB NFCC …………………………………………………………………………… 14 2.3.3 Cable Electronic > PCB NFCC & PCB AMCA …………………………………………………….. 14 2.3.4 Cable Electronic > Touch Sensor ………………………………………………………………………… 16

2.4 Replacement of Z-Axes-Scale .………………………………………………………………………………. 16

3. Startup procedure and test 3.1 Control of the signals in I/O Screen ...... 17 3.2 Alignment of the Aircylinder-Sensors …………………………………………………………………………. 17 3.3 Activation ……………………………………………...... 18

4. Drawings 4.1 Electrical Drawings ………...... 19

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Installation Manual Touch Probe Sensor MV-Series

1.1 List of Materials

Touch Sensor and necessary screws for installation, 3 predrilled cover for the safety switch

PCB Optionbox NFCC-MV2-RC with adapter- To mount on cables the Filterbox Replacement for PCB NFCB

Electronic for the Touch Sensor. Touch Sensor Holder. To mount at the right side of the AT.

1.2 List of necessary tools Tools

Drilling machine Akkuschrauber

Driller 3.3mm; 4.2mm; 5mm

Tap-drill M4; M5; M6

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Installation Manual Touch Probe Sensor MV-Series

2.1 Mounting of the Touch Sensor

2.1.1 Unmounting the Safety Switch and the Cover

=> You must place the safety switch at a different point. Please remove the safety switch first.

Remove

 Remove the cover at the right side of the AT

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Installation Manual Touch Probe Sensor MV-Series

2.1.2 Drilling of the mounting holes

 Drilling of the two M4 Threads for the Safety Switch 5

 Drilling of the three M6 Threads for the Touch Sensor Holder and one M4 Thread for a cable tie

1 x M4 Thread

3 x M6 Thread

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Installation Manual Touch Probe Sensor MV-Series

2.1.3 Screw on the Touch Sensor Holder 6

M6x14

2.1.4 Screw on the Safety Switch

Pre drilled Cover

Connected cable at safety switch

Unmount the black cover

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Installation Manual Touch Probe Sensor MV-Series

2.1.5 Fit the cables and tubes 7

Air tubes and cables for the Touch Sensor

New assembly for the air tubes

Use the Y-splitter

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Installation Manual Touch Probe Sensor MV-Series

Touch Sensor back side

Fit the tubes with cable ties

Fit the cables with cable ties

ATTENTION! A margin is given to wiring in consideration of vertical movement !

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Installation Manual Touch Probe Sensor MV-Series

2.2 Mounting of the Optionbox

Mount the Optionbox on the Filter housing. There are four mounting holes already drilled. 9

Use four M6-Screws to mount the Optionbox

Mounted Optionbox

Mounting holes left Please don’t forget the sealing washers!

Mounting holes right

Tie the cables along the water tubes

Assembly of cable

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Installation Manual Touch Probe Sensor MV-Series

2.2.1 Connecting the Optionbox

Connect the cables of the Optionbox at the Electrical Box at the back side of the watertank 10

Unlock the 9 Screws of the cover

Electrical Box from the water tank

At the right side of the Electrical Box there is the cable entry for the Optionbox

Cable entry

Unlock four M4 Screws to take out the plate.

Cable entry

Connect cable 214 and R15 (Power Supply)

Connect Power Supply Seite | 10

Installation Manual Touch Probe Sensor MV-Series

Connector Connector CR-05 CR-05

Switch must be in the

Datacable and Termination right hand position Connect the Datacable CR-05 to the upper socket.

For termination of the Databus check the small switch!

Connect the ground cable

Ground cable

2.3 Mounting of the Touch Sensor Electronic

The electronics for the probe is summarized on a sheet metal, which is attached to the Y portal of machine.

Unmount the covers

cover plate Y-Portal right rear

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Installation Manual Touch Probe Sensor MV-Series

12 Unlock the two M6 Screws to assembly the Electronics

Mounting screws for the Electronics

Insert the Electronics and tighten the screws

Cables from the electronics

Electronics

2.3.1 Cable Electronic > Optionbox

Connection cable for the optionbox that is already mounted on the filter housing. These wires must be guided through the cable Guide (see following pictures) and along the water tubes on the water tank to the option box

Cable Electronic > Optionbox

Unlock two M4 screws to move the folding bellows cover

Opened bellows

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Installation Manual Touch Probe Sensor MV-Series

Cable Guide The cable has to be routed step by step through the cable guide until it is fed to the tank electronic box

Cable Guide

Route the cable on the tank connection box passing through the tank to the mounted option box and wire in the option box

Electronic box

Cable entry Optionbox

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Installation Manual Touch Probe Sensor MV-Series

Electrical connection to the option box.

Connection of Option Box The sheet metal with the terminals can be pulled out for easier connection by loosening 4 screws

Connection of Optionbox 2.3.2 Replacement of PCB NFCC

Unlock 6 screws and replace the PCB (NFCC-MV2-RC)

Use cable adapters

PCB NFCC 2.3.3 Cable Elektronik > PCB NFCC & PCB AMCA

Cable Touch Sensor Electronics >> PCB AMCA

Cable Touch Sensor Electronics >> PCB NFCC

Cable Touch Sensor Electronics >> Power supply terminal in the machine control box (column) at left hand side of machine Cables Seite | 14

Installation Manual Touch Probe Sensor MV-Series

15 Pull the three cables of the electronics box through the machine body on the other side. Previously please dismount the cover under the machine control box!

Cables

Connect Power supply cable to ACM + APON

Cables

Connect the small three pin plug with the new adapter to the PCB NFCC

Cables

The IPC connector connect the AMCA (CN-M3)

Cables

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Installation Manual Touch Probe Sensor MV-Series

2.3.4 Cable Electronic > Touch Sensor 16

The probe is connected to standard input sample. Previously the cable to the plug must be screwed

Touch Sensor Electronic

Crimp the cables from the cylinder sensors on the cable.

Upper Limit: blue => green Touch Sensor Electronic brown => white

Lower Limit: blue => red brown => black

Sensor cables

Fixing screws of the scale 2.4 Replacement of Z-Axes-Scale

Note: The Z-Scale must be changed. If not, the Z-Axes can collide with the Touch Sensor!

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Installation Manual Touch Probe Sensor MV-Series

3.0 Startup procedure and test 3.1 Control of the signals in I/O Screen 17 => Screw the probe into the Touch Sensor Holder => Switch on the machine and write a short program into the program editor: % N10 M62 // Out2 = On => Touch Probe is moving down M60 // Out1 = On => Enables Touch Probe M00 // Programstop M61 // Out1 = Off => Disables Touch Probe M63 // Out2 = Off => Touch Probe is moving up M00 G200 A10 %

Start the program in automatic mode. Each time pressing the Start button the probe moves up or down. In lower position each touch of the probe sensor must trigger a contact. The position of the lifting cylinder can be controlled (if the sensors to the actuators are adjusted) on the I/O-screen (machine CH0 2/3 port):

Cylinder down ,TSS low‘

Cylinder up ‚TSS up‘

3.2 Alignment of the Aircylinder Sensors

The LED's in the sensors light up in the end positions of the lifting cylinder. If they do not shine, an adjustment must be made. For the positioning of the sensors use a small flat screwdriver.

Upper Cylinderposition: (up) Drive Cylinder in upper position (M63)

Push upper sensor upwards until LED goes out => Place a Mark Push upper sensor downwards, the LED lights up again Push upper sensor downwards until the LED goes out => Place a Mark

Now tighten the cylinder sensor between the selected marks

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Installation Manual Touch Probe Sensor MV-Series

Lower Cylinderposition: (down) Drive Cylinder in lower position (M62)

Push lower sensor upwards until LED goes out 18 => Place a Mark Push lower sensor downwards, the LED lights up again Push lower sensor downwards until the LED goes out => Place a Mark

Now tighten the cylinder sensor between the selected marks

3.3 Activation

4.1 Electrical Drawings

1 2 3 4 ACDC J? HSI Electronic 1 APON ACIN +24V 0V 2 Enable 3 D D 4 ACM ACIN GND LE D 0V 6 5 5 LE D 10V 6 RA RE RA RE N/O 7 COM 10 9 13 14 8 PCB NFCB N/C CN-F2 3 9 VALVE 12-30V RA RF 1 10 F3-2B 1 TLP 8 12 11 RA-RF 0V Valve for Probe 6 10 12 2 EF2 12-30V Air-Zylinder F2-2A 9 C RA LD C 11 1 F2-1B + RA-LD 2 Standard Probe - 7 3 Com

HSI-PROBE OPTION BOX

blue DCM green

14 13 brown Out 1 white B B Upper Limit Switch RA-LU Air-Zylinder blue red 13 14 Out 2 RA LD 14 13 brown RA RE black Lower Limit Switch

PCB AMCA Probe

5 9 In LS M3-4A RA LU

5 9 In LS M3-4B Title A RA LD A

Size Number Revision +24V M3-5A A4 Date: 17-Aug-2014 Sheet of File: C:\ADVSCH\PROBE-3.SCH Drawn By: 1 2 3 4

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