Industrial Ethernet Resource Guide
Industrial Networking Made Powerful, Flexible and Reliable
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® Belden® Makes Industrial Networking Powerful, Flexible, and Reliable
Rugged products to seamlessly connect Ethernet from the sensor to the enterprise.
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Table of Contents
Introduction...... 4
Industrial Ethernet: High-Performance Communication from Sensor to Enterprise...... 4 Commercial versus Industrial Ethernet Devices...... 6
The Belden Checkup: The Path to a High-Performance Network...... 8
Best Practices...... 9
Hirschmann Network Solutions...... 32
Overview...... 32 Backbone Switches...... 34 Terminal Servers...... 34 DIN Rail Switches...... 36 Security Devices...... 38 Wireless Access Points, Clients, and Controllers...... 40 Serial-to-Ethernet Converters...... 42 Wireless Antennas...... 42
GarrettCom Network Solutions...... 44
Overview...... 44 Backbone Switches and Workgroup Switches...... 46 Terminal Servers...... 48 Router/Firewall/Terminal Server, with Cellular Option...... 48 Industrial Computer...... 48 Optical Star Serial Device...... 48 DIN Rail Switches...... 50 Router/Firewall/VPN Devices...... 52 Media Converters and Converter Switches...... 52
Belden Network Connectivity Solutions...... 54
Overview...... 54 Cable...... 55 Modular Industrial Patch Panels...... 56 Field-Installable Connectors...... 56 Fiber-Optic Transceivers...... 57
References...... 58
IP Ratings...... 58 Glossary...... 59
3 Industrial Ethernet: High-Performance Communication from Sensor to Enterprise
Three Brands—One Solution for More Solutions for Networks in Harsh Environments and Large-Scale Infrastructures End-to-End Ethernet Ethernet is enjoying much of the same success in industrial applications that has made it the Belden® network of choice in commercial applications. Ethernet is the near-universal communications Industrial Ethernet cables in a protocol, handling not only traditional business networks, but also building automation, security, variety of constructions to meet and industrial applications. Industrial Ethernet is the Ethernet protocol re-packaged to handle the rugged environments of challenging applications. factory floors, process controls and other harsh environments, and to provide compatibility with Hirschmann™ popular industrial protocols. Ethernet devices include switches, routers, Belden offers a comprehensive line of Industrial Ethernet cabling, connectivity, and networking and security appliances to build a robust devices, providing the most reliable communications solutions for your application. Whether you industrial network and integrate it with are networking your devices to controllers, connecting controllers to the control room, or relaying the enterprise. data between the control room, the engineering department, and remote manufacturing sites, Belden has the products you need to seamlessly connect your communications from the sensor to GarrettCom™ the enterprise. Hardened Ethernet switches, routers, and We offer the most dependable Industrial Ethernet network performance for tough, mission- terminal servers for Smart Grid, substation, critical environments. and intelligent traffic system applications.
Robust Ethernet
Industrial Ethernet doesn’t mean limited Ethernet. Our products include a rich mix of advanced capabilities to allow you better control of your network.
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Broad Product Line Get a Belden Network Checkup
The breadth of our product line is unmatched and includes managed and unmanaged industrial- Whether you are installing a new network grade Ethernet switches, routers, security appliances, terminal servers, and industrial-grade cables or evaluating your current one, talk to and connectors to ensure trouble-free information and control. the experts at Belden. We’ll evaluate your network to see what’s working well and what can be improved to maximize performance Modular and lower costs. Our system-level approach considers both your objectives and the best Create a switch matched to your needs with our highly modular designs. You can mix and way to meet them. Only by understanding match copper and fiber, data rates, number of ports, and features such as PoE or IEEE 1588 the system can we recommend the precision timing. appropriate hardware, redundancy and security strategies, and other features Rugged that mean the difference between high performance and an ordinary network. Our products are designed and built for rugged environments. We offer industrial-hardened devices with exceptional thermal management for reliability at industrial temperature ranges, electromagnetic compatibility in challenging electrical environments, fanless designs, sturdy housings, and even IP67 and IEC 61850-rated devices.
Enterprise Interoperable
Our switches have IT-compatible managed-switch functionality with SNMP and RMON and are compatible with industry-standard network management tools.
Comprehensive Service and Support
Count on Belden for the comprehensive expertise to help you plan, implement, and achieve maximum system performance and reliability. We offer network evaluation and design, training, technical support, and system-level performance.
5 Commercial versus Industrial Ethernet Devices
Commercial Ethernet equipment is designed for controlled indoor environments, without the expectation of temperature extremes, rough mechanical handling, and less than ideal environmental conditions. Industrial-grade Ethernet equipment, on the other hand, is designed and built for rugged applications in factories and outdoor environments, such as power stations, oil rigs, and transportation systems.
Look to Belden for system-level solutions. From The industrial network must withstand wide temperature extremes, be protected from dust, moisture, the machine to the enterprise, we offer seamless and EMI, and offer improved mechanical robustness. Industrial Ethernet switches are also available for networking with industrial ruggedness and state-of- compatibility with standard electronic packaging in an industrial setting. This includes DIN rail mounting, the-art sophistication in extreme environments. a variety of power supply options such as 24 or 48 Vdc, and IP67 sealing to enable washdowns.
Industrial Products: Designed for Long-Term Reliability
Industrial switches and other network devices typically have a much higher MTTF and MTTR than commercial switches. Most commercial networks undergo upgrades every five to seven years, while factory equipment may have lifetimes of several decades.
Characteristic Ethernet Switch Industrial Grade Office Grade Operating Temperature 0°C to +60°C standard 0°C to +40°C -40°C to +85°C extended Conformal coating available Humidity 99% (non-condensing), 100% using IP67 Typically 10-85% (non-condensing) (waterproof) switches Cooling System Fanless operation Fan operation EMC EN50082-2 (Industrial Environments) EN50082-1 (Commercial Environments) Operating Voltage Variety of voltages 120/240 V 24 V (redundant) being the most common/standard Internal power supply No internal power supply Redundancy Media ring reconfig time <30ms and as Depending upon topology, low as 0 ms possibly significantly more Lost Packets None or negligible Low to high, depending on topology Deterministic Network Yes No Link Media Multimode and single-mode fiber Multimode and single-mode fiber UTP/STP copper UTP/STP copper Communication Up to 68 miles on long-haul single-mode fiber Up to 68 miles on long-haul single-mode fiber Distances Management SNMP SNMP Web-based management Web-based management Serial RS-232 Serial RS-232 Command line interface (CLI) CLI EtherNet/IP and PROFINET profiles for integration of management into PLC/HMI Diagnostics Fault relay outputs for hard-wired fault diagnostics LED (visual information) Port LED (visual information) SNMP trap to OPC server Chassis Dimensions Small (e.g., 80 x 140 x 85 mm) Medium (e.g., 440 x 70 x 380 mm) Mounting DIN rail/rack/hard mount Desktop/rack Approvals CE, UL 1950, UL508, CE, UL Germanic Lloyd, Class 1 Div 2, IEC 61850-3, IEEE 1613, NEMA TS2, EN 50121-4, EN 50155 Vibration 2g (IEC 60068-2-6 FC) Typically not rated/tested Shock 15g+ (IEC 60068-2-27) Typically not rated/tested Resistance RFI/EMI, dust, oil, liquids Dust Data Throughput 10 Mb/s, 100 Mb/s, 1 Gb/s, 10 Gb/s 10 Mb/s, 100 Mb/s, 1 Gb/s, 10 Gb/s, 40/100 Gb/s
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Commercial versus Industrial Cable
Industrial Cable: Rugged and Capable
Belden supports both copper and fiber connectivity with rugged cables designed for industrial environments. Industrial-grade cables are designed for more robust application environments. They usually feature a thicker PVC jacket than found on commercial UTP cable. Temperature extremes. Extreme cold can make a cable stiff and brittle, while elevated temperatures can degrade the cable’s insulation and cause an increase in attenuation. Industrial-grade Ethernet will operate in a much wider temperature range (-40°C to +85°C) than their commercial counterparts (0°C to +40°C). Solvents, lubricants and other strong chemicals can soak into commercial cables, especially under heat, causing a cable’s jacket to swell and lose mechanical strength. Oil- and chemical- resistant cable jackets in industrial-grade cable solve these issues. UV radiation, most commonly caused by direct exposure to sunlight, causes the cable’s jacket to decompose at an accelerated pace, losing mechanical strength. This can limit the useful life of the cable. Mechanical robustness. Cables are more likely to experience pulling forces (i.e., beyond those of the initial installation process) in an industrial environment; it may be necessary to move cables around as equipment is rearranged. Pulling a commercial-grade UTP cable with excessive force will stretch it. The elongation detrimentally affects signal integrity by increasing attenuation, crosstalk, return loss, and susceptibility to ambient EMI.
Environmental Issue/ Commercial-Grade Industrial-Grade Customer Challenge DataTuff® Electromagnetic Noise X ü Oil and Oil Vapor X ü Chemicals X ü Abrasion Resistance X ü Outdoor Installation X ü Flexing, Robotics X ü Vibration X ü Washdowns X ü High and Low Temperatures X ü MSHA Mining Ratings X ü
7 The Belden Checkup: The Path to a High-Performance Network
Building a robust industrial network infrastructure is a step-by-step process. Receiving Make 1 Belden network experts can help you
conceive, design, and implement a network 1 following proven methodologies. As you design your network infrastructure, use Dock Make 2 the following proven 11 best practices to improve your design. Control Room
Best Practices for Defining and HMI Building a Robust Network
HMI 1. Segment the network into subnets
Engineer 2. Segment communications by VLANs Workstation 3. Create a network infrastructure by adding Shipping switches and routers Line 1
4. Add Power over Ethernet (PoE) as 2 Line 2 appropriate Dock 5. Add time synchronization (IEEE 1588) Line 3 as needed
6. Determine environmental ratings for switches and routers
7. Add network security
8. Evaluate redundancy needs
9. Address any additional standards, specifications, concerns
10. Specify copper and fiber cabling requirements
11. Have a plan for success
In the following pages, we will discuss each best practice and look at an example. The example is based on a simple plant that includes receiving, processing, packaging and shipping. We will use this example as we define and build the network.
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BEST PRACTICE 0 Record Your Choices Methodically
Use a spreadsheet or similar tool as you work through the best practices. By methodically keeping record of your network needs, structural choices, and other needs in the spreadsheet, you will be well on your way to achieving a reliable, high-performance network custom designed for your application.
Excel spreadsheets tailored to our network checklist are available for download at www.belden.com/industrial-ethernet- solutions.cfm.
to Enterprise L2 L2 L2 Location /Name L2 L3 10G 1G 10/100 PoE PoE 1588 IP-67 2x Redun USB FW ports ports ports ports Watts power nets memory L3 BB-LA 3 L2 L2 FW FW Backbone L2 L2 Control Room / Ship / Receive ü 3 x ring 1 x Make Area ü 3 x ring 1 x FW FW Packaging Area ü 3 x ring 1 x
Firewalls L3 H L2 FW MI BB-LA 3 Control Room FW ? x ring 2 x Shipping FW ? FW Receiving FW ? L2 r Make Area 1 FW ? Make Area 2 FW ? Line 1 FW ? L2 L2 L2 FW FW Line 2 FW ? L2 Line 3 FW ? L2 L2 L2 FWL3 BB-LA 3
Enterprise Edge FW ü L2 FW L2 L2 L2 NorthEast Edge FW ü SouthEast Edge FW ü L2 Make 1 East ü 8 ü ü ü Make 1 West ü 8 ü ü Make 2 East ü 16 1 7 ü ü ü Make 2 West ü 6 ü ü Line 1 East ü 6 Switch Port Speed Connector Distance To switch or To Connector Electrical Temp Chemical Hi Flex Line 1 Central ü 10 # (meters) device port # Noise Line 1 West ü 20 ü Line 2East ü 10 1 100 IP-67 m12 0.3 Make Area1 FW sec RJ-45 ü ü ü Line 2Central ü 10 2 100 IP-67 m12 10 Make 1 West 3 IP-67 m12 ü ü ü Line 2 West ü 20 ü 3 100 IP-67 m12 2 I/O block 22 1 IP-67 m13 ü ü ü Line 3 East ü 12 4 100 IP-67 m12 2 I/O block 23 1 IP-67 m14 ü ü ü Make 1 East Line 3 Central ü 12 5 100 IP-67 m12 7 I/O block 24 1 IP-67 m15 ü ü ü Line 3 West ü 20 ü 6 100 IP-67 m12 6 Flowmeter 8 1 IP-67 m16 ü ü ü Control Room North ü 20 3 ring 2 73 100 IP-67 m12 spare Control Room South ü 20 3 21 3 ring 2 8x 100 IP-67 m12 spare 1 1g Receiving 2 SouthEast Receiving NorthEast 2 1g GigE camera fiber ü 3
9 BEST PRACTICE 1 Segment the Physical Network into Subnets
What
A subnet divides a large network into smaller segments connected by routers or layer 3 switches.
Why
Subnets are great for isolating:
– High performance by creating smaller networks
– High bandwidth traffic (video, motion control)
One subnet can be stopped without affecting other subnets, which enable:
– Higher reliability
– Easier maintenance
– Easier management
Details
Devices on the same subnet easily talk to one another.
Rule of thumb:
– 80% traffic stays in subnet
– 20% traffic travels in/out
Most subnets link devices in the same general area (such as a production cell).
Layer 2 switches are used within subnet; Layer 3 switches/routers are used to connect subnets.
Belden Solutions
Belden offers a comprehensive range of Layer 2 and Layer 3 switches for rack mounting, DIN rail mounting, and direct machine mounting.
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BEST PRACTICE 1 Example
Create physical groups based on function and location. Receiving Make 1
1 Possibilities:
Dock Make 2 – 1 subnet
– 2 subnets: process and the rest Control Room – Several subnets
HMI In this example, six subnets are created by function, segmenting the network into HMI smaller units.
Engineer The number and extent of subnets can be Workstation determined in part by
Shipping – Ease of maintenance Line 1 Stopping a subnet without effecting other parts of the process 2 Line 2 – Security Dock Each segment can be Line 3 individually secured
– Logic Group by commonalities
– Complexity Several simpler subnets can be easier to manage than one large subnet
11 BEST PRACTICE 2 Segment Communications into VLANs
What
A virtual LAN creates logical groups of devices that may not be physically grouped easily.
Why
VLANs are great for isolating:
– High bandwidth traffic (video)
– Distributed groups of data
– Communication between similar functions (such as data gathering for quality control)
Details
Devices on the same VLAN easily talk to one another.
A single switch can attach to devices on multiple VLANs.
Layer 3 Switch/Routers are used to:
– Configure VLANs
– Limit data in/out of VLAN
– Provide security to VLAN
Belden Solutions
Belden offers a wide range of Layer 2/3 switches with extensive support for VLANs.
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BEST PRACTICE 2 Example
Use VLANs to create logical Receiving Make 1 groupings of devices by function.
1 VLANs are for grouping functions by task:
Dock Make 2 – Security
– Quality Control Control Room – Inventory Control
HMI
HMI
Engineer Workstation
Shipping Line 1 2 Line 2 Dock
Line 3
Inventory Control Quality Control Physical Security Logical group 1 Logical group 2 Logical group 3 (VLAN 1) (VLAN 2) (VLAN 3)
13 BEST PRACTICE 3 Create a Network Infrastruture
What
Network Infrastructure: Layout switches, routers and cabling
Why
Improve throughput
Simplify management
Increase reliability
Details
Backbone
– Uses very fast switches and fiber (10G or 1G typical)
– Carries traffic outside industrial space to/from enterprise
Layer 3 Switch/Router
– Connects subnets and configure VLANs
– 1G up to backbone (typical)
Layer 2 Switches
– Connect to end devices and each other
– 100M (typical)
Belden Solutions
Our comprehensive line of industrial networking products allows you to create a robust infrastructure at every level from the machine to the enterprise backbone.
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BEST PRACTICE 3 Example
Create a basic network Receiving Make 1 Devices infrastructure, showing location and Devices Devices typical of switches. 1 L2 L2 L2 Devices Devices Devices Devices Devices As a general rule: Dock Make 2 L3 L2 Devices BB L2 Devices Use Layer 2 switches within a subnet Devices Devices Control Room L2 L2 100 Mb/s or 1 Gb/s ports. Devices Devices Use Layer 2/3 switches between subnets. Devices HMI Layer 3 switching includes the routing L2 L3 BB capability to allow traffic to travel outside Devices HMI the subnet. Devices
L2 Engineer Use backbone switches to create Devices Workstation Devices Devices Devices the communications backbone. Backbone switches are high-speed, ShippingDevices L2 L2 L2 Line 1 Devices Devices Devices high-throughput switches. L2 Devices Devices Devices Devices
2 L2 L2 L2 L3 Each subnet needs only a single connection Devices Devices BB Line 2 Devices Devices Devices Devices Devices to the Layer 3 switches. Uplinks can be L2 Dock 100 Mb/s, although 1 Gb/s is recommended Devices L2 L2 L2 Line 3 Devices Devices Devices for heavy, bandwidth-intensive traffic.
15 BEST PRACTICE 4 Determine Switch Requirements Power over Ethernet
What
PoE allows a device to be powered over the network Cat 5e or 6 cable
Why
Simplified wiring of remote or hard-to-reach devices
Elimination of need for separate power cable
Details
Determine which end devices are candidates for PoE and are available in PoE-enabled versions
PoE-Powered Devices Our SPIDER switches and BAT wireless products include models that can be powered by PoE.
Belden Solutions Product Family PoE Ports Rack-Mount Switches and Terminal Servers MACH100 4, 8, 16 (16 PoE+) MACH1000 4 MACH4000 8, 16, 24, 32 Magnum 10 ETX/XTS 4, 8 Magnum 10K 4, 8, 12, 16, 20, 24, 28, 32 Magnum 12KX 4 DIN Rail-Mounting Switch Magnum 6K 4, 6, 8 Magnum PES42/PS14 4 SPIDER 1, 4 OpenRail RS22/RS32 8, 9, 16, 17, 24, 25 IP67 Machine-Mountable Switches OCTOPUS 6, 8 (8 PoE+) Wireless BAT Access Points 1, 2 16 Be Certain with Belden
BEST PRACTICE 4 Example
sw Identify potential devices for PoE. Receiving Make 1 Check the power requirements for the
1 sw device. PoE handles the following end-device power requirements: Dock Make 2 – Standard PoE: 12.95 W
Control Room – PoE+: 25.5 W
HMI For the number of PoE-powered devices, sw use the table on the previous page to find which switches can be configured with the HMI required number of PoE ports.
Engineer Workstation Consult the tables for the product family to evaluate whether the switch also has the Shipping other features required for your application. Line 1
2 Applications for PoE Line 2
Dock – Cameras sw Line 3 – VoIP Phones
PoE Devices sw Switches – Wireless Access Points
– Barcode Readers
– RFID Readers
– Sensors
– Actuators
– HMIs
– Card Readers
– Access Controls
– Machine Vision
– Digital Clocks
– Data Loggers
17 BEST PRACTICE 5 Determine Switch Requirements Precision Timing (IEEE 1588)
What
IEEE 1588 v2 Precision Timing Protocol provides precise submicrosecond timing accuracy.
IRIG-B is a similar older technology.
Why
Motion control/automation
First-fault detection
Measurement and testing
Details
Determine if application needs sub-millisecond time accuracy.
Select devices for application that support IEEE 1588.
Identify/select device to provide timing reference (example: GPS).
Ensure all switches in the path between devices needing synchronization support IEEE 1588.
Belden Solutions
Rack-Mount Switches
Hirschmann MACH100
Hirschmann MACH1000
GarrettCom Magnum 12K
GarrettCom Magnum 10K
DIN Rail Mount Switches
GarrettCom Magnum 6K
Hirschmann MS Series
Hirschmann RSP Series
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BEST PRACTICE 5 Example
Synchronization of multiple axes in a packaging line can be done with IEEE 1588
Switch precision timing. IEEE 1588-Based Motion Control With each switch in the motion control Servo Drive subnet supporting precision timing, servo Shipping drives and other attached equipment can be Line 1 Motion Control precisely synchronized. 2 Line 2 Switch Dock Servo Line 3 Drive
Switch All Switches in the IEEE 1588 Path Must Support Servo IEEE 1588 Drive
19 BEST PRACTICE 6 Determine Switch Requirements Environmental Ratings
What
The key here is to ensure that the switch has all the features required for the application.
Why
The best match of switch features to application requirements means high productivity and less downtime.
Details
Environmental protection: IP20, IP52, or IP67 are common ratings for industrial IP67 Hirschmann OCTOPUS switches offer applications. NEMAs rating can also be IP67 protection for washdown protection and direct machine mounting used. IEC 61850 is the most common standard for environmental rating for IP20 IP20 protection is standard for most switches electrical substations.
For high moisture/humidity environments, conformal coating can be added to the device.
You should also check device ratings for other mechanical and environmental factors, such as vibration, shock, high and IP52 GarrettCom Magnum 6KM mobile switches offer IP52 splash-proof protection low temperatures.
Belden Solutions
The wide range of GarrettCom and Hirschmann switches makes it easy to mix and match requirements to find the best solution.
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BEST PRACTICE 6 Example
In making sure a switch is rugged enough Receiving Make 1 for the application, the main factor High Temperature is usually the IP or NEMA rating for 1 Rating industrial application or IEC 61850 for power substations. Dock Make 2 If your switch will be inside an enclosure: IP20, NEMA 1 or 2. Control Room IP67 If your switch is exposed to washdown or
HMI submerged in water: IP66, 67 or 68, NEMA 4, 4X, 6, or 6P. IP20 HMI High Vibration Consider other factors against which your switch must be ruggedized, such as: Engineer Workstation – Shock
Shipping – Vibration Line 1 IP20 – Temperature extremes 2 Line 2 – Moisture Dock
Line 3
21 BEST PRACTICE 7 Add Security
What
Add network security as part of an overall security plan that contains physical, network, computer, device, and policies and procedures.
Why
A secured network architecture ensures protection of your valuable system assets and prevents costly downtime due to unintentional shutdowns or malicious attacks. Planning for and implementing security from the start simplifies design and can make security unobtrusive.
Details
Apply the following if required based on the results of a security risk assessment:
- Enable Layer 3 and router security features
- Enable Layer 2 managed switch security features
- Add security appliances. In general, use the following devices for security needs: Remote access: EAGLE 20 Perimeter security: EAGLE 30 Zone security: EAGLE TOFINO
For specific help with your application, call Belden‘s security team at 1-800-BELDEN-1.
Belden Solutions
Layer 3 switches have built-in firewall capabilities. GarrettCom routers have firewall and security built in. EAGLE20 firewall/routers offer stronger firewall policies and options. EAGLE20 firewall/router/switches add a 4-port switch to the capabilities of the EAGLE20. EAGLE Tofino security appliances offer modular and specialized security options.
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BEST PRACTICE 7 Example
A multilayered approach to securing Approach 1 helps isolate and protect different areas of the network from threats from within Receiving Make 1 and without.
1 L2 L2 L2 T
Dock Remote Access Make 2 L3 BB L2 L2 T E30 L2 L2 Security appliances protect against Control RoomT unauthorized access from Internet E30 connections and from a larger corporate network. HMI Protect L2 T L3 BB remote access
HMI Perimeter Protection L2 The perimeter of the network must also Engineer Workstation be safeguarded against malicious or E20 T unauthorized intrusions. Shipping Line 1 L2 L2 L2 E30 T Zone Protection
2 L2 Line 2 L2 L2 L2 T L3 BB Each subnet should be individually secured.
Dock T L2 L2 Line 3 L2 Protect zones In the first approach, EAGLE Tofino security appliances are inserted between the E20 Layer 3 switch and subsequent downstream Protect the perimeter Layer 2 switches.
Approach 2 In the second approach, an EAGLE30 device (router, switch, firewall) replaces each Receiving Make 1 Layer 3 switch.
1 L2 L2 L2 BB
Dock E30 L2 L2 Make 2 L2 L2 Control Room E30 Protect zones by replacing Layer 3 switches with EAGLE30 firewall/router switch HMI L2 E30 BB
HMI L2
Engineer E20 Workstation
Shipping L2 Line 1 L2 L2 L2 2 L2 L2 L2 E30 BB Line 2
Dock L2 L2 L2 Line 3 E20
23 BEST PRACTICE 8 Determine Redundancy Requirements
What
Evaluate your application to determine if and where redundancy is needed.
Redundancy creates a mechanism to keep the network operating in the event of a component failure.
Why
– Reduce downtime
– Prevent a single failure from bringing down the network
– Increase productivity
Details
Redundancy can be applied at the device level or the network level. Ring Switch-level redundancy is obtained by:
– Dual power supplies
– Configuration backup
Network-level redundancy is achieved through numerous techniques to ensure primary and secondary paths for signals. These include ring and tree structures.
Belden Solutions
IEC 62439 Protocols: MRP, HSR, and PRP. These are advanced protocols that can, in the case of PRP, offer zero switchover time and zero packet loss.
HiperRing: A Hirschmann protocol with recovery times from to 30 to 3 ms or less.
S-Ring: A GarrettCom protocol that builds Tree upon RSTP to allow fast recovery of larger ring-based networks.
Redundant Tree: These protocols use primary and secondary links, with automatic In addition, consider: switching between primary and secondary Redundant power supplies if the primary fails. The widely used RSTP Redundant configuration backup protocol uses a tree structure.
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BEST PRACTICE 8 Example
Calculate the cost of downtime. Receiving Make 1 Expensive chemicals lost Identify critical areas and potential
1 points of failure. Assess their impact on overall production and the costs associated Dock Make 2 BB with downtime. Network downtime can be caused by: Control Room Loss of – Overheated electronics control (loss of cooling fan) HMI – Power supply failure
HMI BB – Damaged or cut cables Entire plant affected Engineer by backbone loss – Accidents from moving equipment C Workstation (robots, conveyors), careless operators (forklift), or device failure (power Shipping Line 1 supply, overheating) 2 Line 2 BB Dock
Line 3
Forklift accident!
What is the Cost of Downtime? How Long Will Production Be Down? What Are the Effects Upstream and Downstream? Will Product Be Lost? How Much Effort Is Needed To Recover and Restart Your Process?
Downtime Calculator $ _____ per hour: cost of downtime/lost production x _____ average hours to MTTR x _____ number of downtime events per year = $ _____ annual cost of downtime
25 BEST PRACTICE 9 Determine Additional Switch Needs
What
Evaluate your requirements for additional features or standards compliance required for your application.
Why
Ensure you‘re specifying the right products for the application.
Details
Determine the extent of compatibility with standards that might be required or desirable:
– EtherNet/IP or PROFIBUS profiles for easy integration of automation protocols
– Compliance with application standards, such as IEC 61850 for electrical substations or EN5012 for traffic control
Network components must be able to withstand such application hazards as:
– Extreme temperatures
– Corrosive gases
– High humidity and moisture
– Heavy dust and similar airborne contaminants
– Vibration
– Flexing (in cables)
– Standards compatibility
In addition, consider other basic needs as mounting: rack, DIN rail, on-machine
Belden Solutions
Belden devices can be application-matched to the widest range of environmental and mechanical extremes.
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BEST PRACTICE 9 Example
Use Location /Name L2 L3 10G 1G 10/100 PoE PoE 1588 IP-67 2x Redun USB (Corrosive, Ether- Profinet Special ports ports ports ports Watts power nets memory moisture) Net/IP requirements Conformal coating
Backbone Control Room / Ship / Receive ü 3 x ring 1 x Make Area ü 3 x ring 1 x Packaging Area ü 3 x ring 1 x
Firewalls Control Room FW ? x ring 2 x
Shipping FW ? Receiving FW ? Make Area 1 FW ? Make Area 2 FW ? Line 1 FW ? Line 2 FW ? Line 3 FW ?
Enterprise Edge FW ü EtherNet/IP and NorthEast Edge FW ü Conformal coatings to protect PROFINET I/O SouthEast Edge FW ü against corrosive gases and extreme moisture in Make Area L2 Make 1 East ü 8 3 3 ü ü ü Make 1 West ü 8 ü ü ü ü Make 2 East ü 16 1 7 ü ü ü ü ü Make 2 West ü 6 ü ü ü ü Line 1 East ü 6 ü Line 1 Central ü 10 ü Electrical noise? Line 1 West ü 20 ü ü Line 2East ü 10 Electrical noise near large ü Line 2Central ü 10 drives in these areas ü Electrical noise? Line 2 West ü 20 ü ü Line 3 East ü 12 ü Line 3 Central ü 12 ü Electrical noise? Line 3 West ü 20 ü ü Control Room North ü 20 ü ring 2 ü ü ü Control Room South ü 20 3 21 ü ring 2 x ü ü Receiving West ü 12 ü ü Temp extremes Receiving NorthEast ü 12 3 21 ü Temp extremes Receiving SouthEast ü 12 Extended temperature range ü Temp extremes
Evaluate each area for environmental or mechanical issues.
Different areas will present different challenges.
For each area, note what challenges must be addressed in selecting network devices and cabling.
27 BEST PRACTICE 10 Specify Cables
What
Choose cables that meet the electrical, mechanical, and environmental requirements.
Why
Network reliability requires a cable matched to application needs.
Details
Transmission factors: Data rates and distances will define the need for copper or fiber cables.
Environmental factors: Temperature, UV resistance, direct burial, oil/solvent resistance, etc. How Far? How Fast?
Mechanical factors: Bend radius, In general, a higher data rate means a shorter transmission distance for a given type of cable. tray installation, high abrasion, continuous Choose a cable that not only supports the speed and distance you need today, but one that will flexing, etc. allow upgrades to higher speeds or longer distances in the future
Electrical factors: Electrical noise from motors, drives, welding equipment, etc. Bonded
Belden Solutions
As an industry leader both in enterprise network structured cabling systems and in industrial cables, we are uniquely qualified to offer the fullest range of rugged high- performance cables.
Nonbonded
Belden’s Patented Bonded-Pair Technology
Our patented cable construction bonds each pair’s insulation along their longitudinal axes eliminate performance-robbing gaps. – No gaps between the conductor pair means that the uniform conductor-to-conductor spacing – Uniform centricity maintains excellent and consistent electrical performance – Installable Performance™ is achieved to offer superior electrical performance, even after the cable has been bent, pulled, or twisted during installation
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BEST PRACTICE 10 Specify Cables
Criteria You Need Specify Step 1: Select the Style of Cable Transmission Distance 100 Meters Max Cat 5e/6 The first step the to determine the basic type 2000 Meters Max Multimode Fiber of cable you need—one that meets the distance, data rates, EMI immunity, and Over 2000 Meters Single-Mode Fiber flexibility requirements of your application. Data Rates 100 Mb/s Cat 5e 1 Gb/s Cat 6 10 Gb/s Fiber Electrical Noise Low Noise Bonded Pairs • Unshielded Moderate Noise Bonded Pairs • Foil Shielded High Noise Bonded Pairs • Foil + Braid Shielded Flexible Installation Not Required Solid Conductors Continuous Flex Apps Required Stranded Conductors Pairs Most Apps 4-Pair Cable Special Needs 2-Pair Cable
Copper Cable Criteria Specify Step 2: Choose the Jacket Material General Purpose for Most Applications PVC PVC is the basic jacket material and suits Sunlight/UV Resistance Any most application. Choose other materials to meet specific needs. Specifying an Oil Resistance Most insulation material is not an issue. Chemical and Fuel Resistance FEP Insulation is almost always polyolefin; other insulation materials are usually required by Temperatures to 150°C FEP other jacket choices. TPE-jacketed cables, Plenum Rating FEP for example, have TPE insulation. Low Generation, No Toxins When Burned LSZH High Mechanical Stress (Abrasion, Cut Through) Polyurethane Halogen Free LSZH Continuous Flex TPE Weldsplatter Resistance TPE Direct Burial Polyethylene Maximum Mechanical Protection Armoring
Fiber-Optic Cable Criteria Look for General Purpose for Most Applications PVC Additional Chemical and Abrasion Resistance CPE
29 BEST PRACTICE 10 Specify Cables
Step 3: Consider Other Needs Criteria Specify You must consider national and local codes Tray Application UL PLTC (300V) UL TC-ER (600V) that your application must meet—and any other special issues not conveniently 600 V 600 V AWM Style addressed in Steps 1 and 2. Mining MSHA Regulatory NEC/CEC and Local Codes
Step 4: Determine the Type Criteria You Need Specify of Connector IP20 (Most Apps) Standard Duty RJ45 Connectors are selected on the amount of Heavy Duty Full-Metal-Body RJ45 protection required, both in terms of IP rating and shielding. The choice may be determined by IP67 4-Pair Cable Ruggedized ODVA RJ45 the type of device you are connecting to. 2-Pair Cable M12 Cable Shielding Yes Shielded Connector No Unshielded Connector
Step 5: Decide Whether to Make or Criteria Make Buy Buy Cable Assemblies Cost Lower Higher Skill Higher Lower Fine-Tune Custom Lengths Yes No Installation Speed Slower Faster Testing On-site Testing Factory Tested
30 Be Certain with Belden
BEST PRACTICE 11 Have a Plan for Success
Industrial Networking Project Checklist Think through your needs as you plan Need How Belden Can Help your project. Do you have the skills, the Manage knowledge, and the time to plan and Manage my entire project Provide a dedicated resource to work as customer staff implement the network? Do you need a lot of help or just a little? Do you need someone Design to give a second look at your plans? Review my design and highlight areas of risk Fax and phone consultation Assist with my design in a few key areas Fax and phone consultation Belden experts—and our network of Assess my situation and create my design Onsite meeting and comprehensive network design partners—have the experience and know- Install how to help at whatever level you need. Preconfigure switches/routers The table below lists common requests. Provide industrial installation guidelines Talk to us about helping you with yours. Create custom installation instructions Recommend experienced Belden System Integrator or partner and drawings Perform the installation Recommend experienced Belden System Integrator or partner Perform security vulnerability testing Onsite testing and assessment Perform network validation Onsite testing and assessment Startup Perform startup Recommend experienced Belden System Integrator or partner Provide troubleshooting Onsite troubleshooting Operate Dedicated onsite engineering service Maintain We review your application needs and Stock spares provide recommendations Stock preconfigured spares Firmware Keep your hardware current Switch warranty Lifetime Warranty Industrial HiVision Service Contract Keep your software current Advanced replacement for faulty devices Remote troubleshooting Dedicated technical support contact Get help from someone that knows you and your application On-site troubleshooting Troubleshooting procedures Troubleshooting tools Training for maintenance team Upgrade Assess planned network changes and Fax and phone consultation highlight areas of risk Onsite visit if needed
31 Hirschmann Network Solutions
The Hirschmann brand represents experience and expertise in automation technology. We helped pioneer Ethernet as a common standard for industrial networks. Today, Hirschmann products will ensure hassle-free and secure data communication under the toughest conditions. The high transmission speeds and large bandwidths provide the fastest possible processing of large amounts of data. The Hirschmann line of networking devices manages virtually every communication connection among the various layers of the network: information, control and device. There are products that support both copper and optical fiber media, with data speeds as high as 10 Gb/s. As the global leader in Industrial Ethernet devices, we continue to innovate with products such as switches with zero switchover time and zero packet loss redundancy, OpenBAT wireless with Clearspace technology for improved signal integrity, and the first all-gigabit machine-mount switch.
Rack-Mount Devices
Managed Ethernet MACH4000 Rugged, Hardworking, and 10G Ready, with enterprise-level performance and connectivity in an Switches industrial-tough design. Configurations conclude up 52 10/100 RJ45 ports, 16 GbE RJ45 ports, and SFP and XFP slots for Gigabit and 10G connectivity.
MACH1000 Configured either as a 10/100 or Gigabit switch, the MACH1000 is a rugged workhorse switch with options that include PoE and IEEE 1588 v2 precision timing.
MACH100 Available in fixed or modular versions, these switches combine flexibility with easy configuration of up to 26 ports for 10/100, Gigabit, and even 10 Gigabit Ethernet. Supporting PoE and PoE+, MACH100 switches bring high performance to the control room, with 10G links to the enterprise or other control rooms
Serial Converters IOLAN 16 serial ports with two Gigabit Ethernet ports in a rugged housing provide easy, reliable connectiv- ity for serial devices.
32 Be Certain with Belden
DIN-Rail Mount Devices
Managed Switches OpenRail RS Series The OpenRail RS Series encompasses a broad variety of DIN rail switches with capabilities ranging from basic connectivity to advanced features—giving you more choice in ports, data rates, and advanced features.
MS Series Up to six backplane slots—including one for Gigabit—accept a range of plug-in modules for Ether- net, IEEE 1588 v2 PTP, and digital I/O.
Unmanaged Switches SPIDER/SPIDER II These affordable, entry-level switches are available in SPIDER 10/100 devices and SPIDER II Gigabit devices.
OpenRail RS Series The RS2 is a 5-port 10/100 switch, providing up to two optical interfaces. The RS20 provides 6, 14, or 15 PoE-enabled RJ45 ports plus up to three optical interfaces.
Security Appliances EAGLE20 /EAGLE30 An all-in-one device offering an industrial-strength firewall with advanced encryption, firewall rules, and VPN tunneling and Ethernet switching.
EAGLE Tofino Zone-level security made easy with ANSI/ISA-99 standard protection for zones of control system equipment with rugged Plug-n-Protect security providing a firewall, VPN, asset management, event logger, and detailed protection and filtering of OPC and Modbus TCP communications. Wireless OpenBAT Access Points Advanced Clear Space technology for increased signal integrity means high-performance network- and Clients ing without the wires.
BAT WLC Controller Centralized configuration, monitoring, and managing up to 100 BAT access points or clients.
Serial Converters IOLAN Serial device serving made easy with one or three serial ports and one Ethernet port, with an option for a V.92/V.90 modem.
Machine Mount Devices
Managed and Octopus Octopus switches, in both managed and unmanaged versions, supply a full range of ports, speeds, Unmanaged Switches and features like PoE/PoE+ with sealed copper (M12 connectors) and fiber (ODVA compliant) ports.
33 Hirschmann Rack-Mount Switches Feature Layer 2 Switching or Layer 3 Switching/Routing Conformal coating available
Managed Backbone Switches MACH4000 MACH100 Family Model Layer 2/3 Base Config. Expansion Port Options (Expansion Modules) Switching 10G Gigabit 10/100 Slots Gigabit 10/100 MACH4000 Backbone 48+4G 2/3 – 4 Combo 16 RJ45 4 Switches 24G 2/3 – 8 Combo – 2
24G+3X 2/3 3 XFP 8 RJ45 – 4 8 SFP Ports 8 SFP Ports 8 RJ45 Ports 8 RJ45 Ports (with PoE) 48G 2/3 – 16 RJ45 – 4
48G+3X 2/3 3 XFP 16 RJ45 – 4
MACH100 Series 8 RJ45 8 RJ45 (PoE) MACH102 2/3 – 2 SFP Slots 8, 16, 24 2 – 8 MMF (SC) (Modular) 8 SMF (SC) 8 SFP Slots
MACH102 2/3 – 2 SFP Slots 8, 24 – – – (Fixed)
2 XFP 20 RJ45 MACH104 2/3 Slots 4 SFP Slots – – –
MACH1000 – 2 Combo RJ45 2 – 24 4 SFP Slots M12 MAR1020 2 – – (Increments 4 RJ45 – MMF (ST, MT-RJ, SC) of 2) 2 RJ45 + 2 SMF (SC, 25, 65, 140 km) SFP Slots SFP Slots
2 Combo RJ45 2 – 24 4 SFP Slots M12 MAR1030 2 – 2, 4 (Increments – 4 RJ45 MMF (ST, MT-RJ, SC) of 2) 2 RJ45 + 2 SFP SMF (SC, 25, 65, 140 km) Slots SFP Slots
MAR1040 2/3 – 16 Combo – – – M12
Terminal Servers Family Model Base Config. Expansion Port Options (Expansion Modules) 10G Gigabit 10/100 WAN Slots Gigabit 10/100 Serial IOLAN
SDS16C 2 RJ45 – 16 RJ45 – – -- – –
34 Be Certain with Belden
MACH1000 Managed Backbone Switches PoE Ports IEEE 1588 Redundancy Mgt Ports Approvals Operating Power Supply Notes Model Family PTP Methods Temp. (°C) Options 0, 8, 16, MACH4000 24, 32 – 48+4G Backbone Switches 0, 8, 16 – 24G RSTP 24, 48 VDC 0, 8, 16 – MRP V.24 (RJ11) 110/230 VAC 24G+3X HIPER-Ring USB cUL 508 0 to +60 Redundancy 0, 8, 16, (300 ms) 24, 32 – 48G 0, 8, 16, 24, 32 – 48G+3X MACH100 Series 0, 8, 16 – MACH102 (Modular) RSTP MRP V.24 (RJ11) 110/230 VAC Reverse- HIPER-Ring USB cUL 508 0 to +50 Redundancy Mount – – Option MACH102 (10 ms) (Fixed)
4 (PoE) 16 (PoE+) – MACH104 MACH1000 4 – RSTP MRP HIPER-Ring MAR1020 4 – (30 ms) cUL 508 cUL 1604 Class 1 Div 2 24, 36, 48 VDC V.24 (RJ11) Germanischer Lloyd 0 to +60 110/250 VDC USB IEC 61850-3; -40 to +85 110/230 VAC IEEE 1613 -40 to +70 EEC Redundancy RSTP MAR1030 MRP EN50121-4, 4 16 HIPER-Ring NEMA TS (10 ms)
MAR1040
Terminal Servers Timing PoE Ports Redundancy Mgt Approvals Operating Power Supply Notes Model Family Methods Ports Temp. (°C) Options
IEC 61850-3 IOLAN IEEE 1613 110/250 VDC – – – V.24 cUL 60950-1 -40 to +70 SDS16C cUL 1604 Class1 Div 2 110/230 VAC ATEX 100a, Zone 2
35 Managed DIN Rail Switches OpenRail RSR OpenRail RSP OpenRail RS20/RS30 Family Model Layer 2/3 Ports Expansion Port Options Switching Gigabit 10/100 (RJ45 + Fiber) Slots Gigabit 10/100 OpenRail 8 8 + 1 SFP Slot RSB20 2 – 6 + 2 SFP Slots – – – 6 + 3 SFP Slots
4, 8, 16, 24 + 2 Uplink RJ45 RS20/RS22 2 – – – MMF (SC, ST) 9, 17, 25 + 3 Uplink SMF (SC, ST, 10, 40, 70 km)
1 RJ45 1 RJ45 + 2 MMF (SC) RSR20 2 – 8, 9 + 2 Uplink – – MMF (SC, ST, MT-RJ) SMF (SC, 10, 40 200 km)
2 RJ45 8, 16, 24 + 2 Uplink RJ45 RS30/RS32 2 8, 16, 24 + 2 Uplink – 1, 2, or 3 SFP Slots –
2, 3 + 2 1, 2, 3 , 4 Combo RSR30 2 Uplinks 6, 7, 8 – 1, 2, 3 , 4 SFP Slots 1, 2, 3, 4 Combo Ports
RS40 2 9 – – 2 Combo –
8 RJ45 RSP 2 3 RJ45 4 RJ45 + 4 SFP slots – 3 SFP Slots 3 SFP Slots 11 RJ45
Managed Modular Backplane Switches MS Series Family Model Layer 2/3 Backplane Backplane Slots Maximum Ports Media Modules Switching Type Gigabit 10/100 Gigabit 10/100 Gigabit 10/100 MS Series 4 RJ45 MS20 2 10/100 – 2, 4, 6 – 24 – 0, 2, or 3 RJ45 + 1, 2, or 4 MMF (SC, ST, MT-RJ) 10/100 + 2 MMF MS30 2 Gigabit 1 2, 4, 6 2 24 2 SFP Slots 0, 2, or 3 RJ45 + 1, 2, or 4 SMF (SC, 20, 40, 70 km) 4 SFP Slots 10/100 + 4 MMF MS4128 2/3 1 2, 4, 6 4 24 Gigabit 4 SFP Slots 2 or 4 Combo
36 Be Certain with Belden
Managed DIN Rail Switches PoE Ports IEEE 1588 Redundancy Methods Mgt Ports Approvals Operating Power Supply Model Family PTP Temp. (°C) Options – – RSTP V.24 (RJ11) cUL 508 0 to +60 12/24 VDC OpenRail MRP cUL 1604 Class1 Div 2 -40 to +70 Redundancy HIPER-Ring (300 ms) RSB20
0, 9, 17, 25 – RSTP V.24 (RJ11) EN50121-4 0 to +60 12/24/36/48 VDC MRP USB Germanischer Lloyd -40 to +70 24 VAC HIPER-Ring (300 ms) IEEE 1613 NEMA TS-2 RS20/RS22 cUL 508 cUL 1604 Class1 Div 2 – – RSTP V.24 (RJ11) EN50121-4 0 to +60 24/36/48 VDC MRP USB IEC 61850-3 -40 to +85 60/120/250 VDC HIPER-Ring (10 ms) Germanischer Lloyd 110/230 VAC RSR20 IEEE 1613 Redundancy cUL 508 0, 8, 16, 24 – RSTP V.24 (RJ11) EN50121-4 0 to +60 12/24/36/48 VDC MRP USB Germanischer Lloyd -40 to +70 24 VAC HIPER-Ring (300 ms) IEEE 1613 NEMA TS-2 RS30/RS32 cUL 508 cUL 1604 Class1 Div 2 – RSTP V.24 (RJ11) EN50121-4 0 to +60 24/36/48 VDC MRP USB IEC 61850-3 -40 to +85 60/120/250 VDC HIPER-Ring (10 ms) Germanischer Lloyd 110/230 VAC RSR30 IEEE 1613 Redundancy cUL 508 – – RSTP V.24 (RJ11) Germanischer Lloyd 0 to +60 12/24/36/48 VDC MRP USB IEC 61850-3 -40 to +70 24 VAC HIPER-Ring (300 ms) cUL 508 RS40 cUL 1604 Class1 Div 2 ATEX Zone 2 0, 4, 8 11 RSTP V.24 (RJ11) cUL 508 0 to +60 24/36/48 VDC MRP SD Card IEC 1850-3 -40 to +85 60/120/250 VDC HSR IEEE1613 110/230 VAC RSP PRP NEMA TS-2 Redundancy EN50121-4
Managed Modular Backplane Switches Media Modules PoE Redundancy Mgt Approvals Operating Power Supply Model Family IEEE 1588 PTP Digital I/O Ports Methods Ports Temp. (°C) Options MS Series MS20 RSTP cUL 508 0 to +60 24 VDC 2 or 4 RJ45 MRP cUL 1604 Class1 Div 2 2 MMF or SMF 4 I/O Ports – USB EN50121-4 MS30 2 SFP Slots HIPER-Ring IEC 61850-3 (300 ms) IEEE 1613 -30 to +60 24 VDC MS4128
37 Unmanaged DIN Rail Switches SPIDER Series OpenRail Family Model Ports Expansion Port Options Gigabit 10/100 (RJ45 + Fiber) Slots Gigabit 10/100 SPIDER Series 3, 4, 8 RJ45 SPIDER – 1, 4, 8 RJ45 + 1, 2 MMF or – – – SMF 5 RJ45 SPIDER II 5 RJ45 + 2 SFP – – – – Slots OpenRail 3, 4, 5 RJ45 RS2 – 3 RJ45 + 2 MMF or SMF – – – 4 RJ45 + 1 MMF or SMF 6, 14, 15 RJ45 + 1, 2, 3 MMF RS20 – or SMF – – –
Router/Firewall/VPN Devices Eagle Family Model Ports Port Options Gigabit 10/100 (RJ45 + Fiber) Serial Gigabit 10/100 Eagle RJ45 Eagle20 Firewall/VPN – 1 Trusted, 1 Public – MMF (SC) Router SMF (SC)
Zone-Level Security Appliance Eagle Family Model Ports Port Options Gigabit 10/100 Gigabit 10/100 Eagle Eagle20-0400 – 4 – RJ45
Eagle30-0402 2 4 SFP Slots RJ45
Zone-Level Security Appliance Eagle Family Model Ports Port Options Gigabit 10/100 Gigabit 10/100 Eagle
RJ45 Eagle Tofino – 1 Trusted, 1 Public – MMF (SC)
38 Be Certain with Belden
Unmanaged DIN Rail Switches PoE Ports IEEE 1588 Redundancy Approvals Operating Temp. (°C) Power Supply Model Family PTP Methods Options
0, 1, 4 SPIDER Series SPIDER Also PoE – – Powered 0° to +60 12/24 VDC Versions cUL 508 -40° to +70 SPIDER II – – – OpenRail 0° to +60 – – – IEC 61850 -40° to +70 24 VDC RS2 IEEE 1613 EN50121-4 ATEX 100a Zone 2 24 VDC 0, 6, 14, 15 – – -40° to +70 Redundancy RS20
Router/Firewall/VPN Devices Capabilities Management Approvals Operating Temp. (°C) Power Supply Model Family Ports Options Routing Eagle Firewall IEC 61000–6–5 Encryption RS-232 (RJ11) IEC 61850–3 -40 to +60 12/24/48 VDC Eagle20 Firewall/VPN Traffic Filters USB IEEE 1613 Router 802.3X Flow Control UL60950–1 VPN
Zone-Level Security Appliance Capabilities Management Approvals Operating Temp. (°C) Power Supply Model Family Ports Options
IEC 61000–6–5 Eagle IEC 61850–3 Eagle20-0400 IEEE 1613 Routing RS-232 (RJ11) UL60950–1 18 – 80 VDC Firewall USB EN61131-1 -40 to +70 48 – 320 VDC Encryption SD Card EN50121-4 88 – 265 VAC NEMA TS2 Eagle30-0402 ISA 12.12-01 Class 1 Div 2
Zone-Level Security Appliance Loadable Security Management Approvals Operating Temp. (°C) Power Supply Model Family Modules Ports Options
VPN Server/Client Eagle Firewall FERC/NERC CIP Security Asset Management ANSI/ISA-99 Modbus TCP Enforcer USB IEC 62443 -40 to +60 12/24/48 VDC Eagle Tofino OPC Enforcer cUL 508 Event Logger Germanischer Lloyd
39 Wireless Access Points and Clients OpenBat-C OpenBAT-R Family Model 802.11 Data Rate (Max) Antenna No. of LAN Ports Connectors Radios OpenBAT Series DIN Rail Mounting
OpenBAT-R a/b/g/n 450 Mb/s 6 1, 2 1 or 2 GbE Combo
IP67. Full Shock and Vibration Protection. X2 Models Suited to ATEX Zone II
OpenBAT-F a/b/g/n 450 Mb/s 1, 2 1 GbE M12 OpenBAT-C (Client Only) a/b/g/n 450 Mb/s 1 1 1 M12
Wireless Controller BAT WLC Wireless Controller Family Model Access Points Ports Supported Gigabit 10/100 BAT and OpenBAT Series
BAT WLC 25, 50, 100 4 RJ45 –
IP67/IP54 Machine-Mountable Switches OCTOPUS (Unmanaged) OCTOPUS (Managed) Family Models Gigabit Ports 10/100 Ports Gigabit Port Options
OCTOPUS 5TX – 5 M12 – (Managed and Unmanaged) 8M/16M/24M – 8, 16, 24 M12 –
8 M12, OS20 – 2 MMF, SMF –
OS24 – 9 or 10 –
OS30 2 8 M12 2 MMF, SMF, M12 2 SFP Slots (1 GbE, 1 10/100) OS32 2 8 or 16 M12 2 10/100 SFP Slots
40 Be Certain with Belden
Wireless Access Points and Clients PoE Security Operating Temp. (°C) Power Supply Model Family Options DIN Rail Mounting OpenBAT Series
24 VDC 2 802.11i, 802.1x, and RADIUS 0 to +60 PoE OpenBAT-R Redundancy IP67. Full Shock and Vibration Protection. X2 Models Suited to ATEX Zone II
1 -40 to +70 24 VDC OpenBAT-F 802.11i, 802.1x, and RADIUS PoE – -40 to +70 Redundancy OpenBAT-C (Client Only)
Wireless Controller Functionality Management Operating Power Supply Model Family Ports Temp. (°C) Options
Automatic configuration and central management BAT and OpenBAT of all the access points in the WLAN Series Full throughput of payload data as per Serial (8-pos IEEE 802.11n for each access point Mini-DIN) Integrated IP router with firewall +5 to +40 110/230 VAC BAT WLC Remote monitoring and logging of equipment USB and connection status of BAT devices Remote monitoring BAT WLAN installations, including Rogue AP and Rogue Client visualizations
IP67/IP54 Machine-Mountable Switches PoE IEEE 1588 Redundancy Management Approvals Operating Power Supply Models Family Ports PTP Methods Ports Temp. (°C) Options
– 5TX OCTOPUS (Managed and Unmanaged) 0, 6, 8 cUL 60950-1 8M/16M/24M Germanischer – RSTP Lloyd 24, 48 VAC OS20 – MRP – EN 50155 -40 to +70 110 VAC HIPER-Ring EN 50121-4 Redundancy 0, 8 (300 ms) DIN 5510-2 OS24 NF F 16- – 101/102 OS30
8 OS32
41 Serial-to-Ethernet Converters IOLAN
Family Model Serial Ports Ethernet Ports WAN Port
IOLAN DS1 1 (DB9) 1 10/100 RJ45 –
SDS3 3 (RJ45) 1 10/100 RJ45 V.92/V.90 Modem (RJ11)
SDS4 3 (RJ45) 1 10/100 RJ45 –
Wireless Antennas Extending the Reach of Wireless 2.4 and 5 GHz 5 GHz 2.4 GHz Frequency Band IEEE 802.11 Type Gain (dBi) Distance (km) 2.4 and 5 GHz a/b/g Omni-Directional 2.99
Omni-Directional 3.5 @ 2.4 GHz a/b/g/n MiMo 5.5 @ 5 GHz 0.5 6 @ 2.4 GHz a/b/g Omni-Directional 8 @ 5GHz 0.89 5 GHz a Omni-Directional 5 0.45
Directional a/n Polarization Diversity 8 1.12 Directional a/n MiMo 9 2
a Directional 18 8.91
a Directional 23 15.84
a/n Directional 23 15.84 2.4 GHz b/g Omni-Directional 6 2.98
Directional b/g Polarization Diversity 8 3.75
b/g Directional 14 7.49
Leaky Coax b/g 50 m or 100 m
42 Be Certain with Belden
Serial-to-Ethernet Converters
Approvals Operating Temp. (°C) Power Supply Options Model Family
IOLAN -40 to +70 DS1 IEC 60950-1 0 to +55 SDS3 12, 24 VDC cUL 60950-1 cUL 1604 Class1 Div 2 -40 to +70 SDS4 ATEX 100a, Zone 2
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GarrettCom Network Solutions
For mission critical applications under harsh conditions, industrial customers count on GarrettCom‘s networking products. GarrettCom designs, manufactures and sells industrial networking products for specialty and stressed applications. These include power utility substations and similar Smart Grid operations centers, surveillance and physical security, transportation facilities, industrial and factory automation, telecommunications, water treatment and outdoor applications. GarrettCom products include managed and unmanaged Industrial Ethernet switches, multiprotocol routers, media converters, fiber links and terminal servers. Our products meet and usually exceed the requirements of the industries we serve. Highly modular products also allow virtually unlimited configurations.
Rack-Mount Devices
Managed Switches Magnum 12KX Substation-hardened for Smart Grid applications or physical security multicast networks, Magnum Backbone 12KX switches offer 16 combo ports with built-in copper RJ45s or SFP slots. For critical timing applications, IEEE 1588 v2 PTP is standard on all ports.
Magnum 10K Series IEC 61850-3 compliant Magnum 10K switches are designed for data-intensive utility and industrial applications. With IEEE 1588 v2 timing synchronization, the switches have 8 or 10 modular expan- sion slots for maximum configuration flexibility.
Magnum 6K25 and Custom configure a device to specific application needs—with virtually any combination of 10/100 6K32 copper or fiber ports, optical Gigabit with plug-in GBIC or SFP transceivers, and support for PTP and PoE.
Unmanaged Switches Magnum 4K Series With 8, 16, or 24 ports (two of which can optionally be optical), the Magnum 4K series offer fast, nonblocking performance to smoothly support multiple workgroups, each with its own switched domain.
Industrial Computer Magnum 10C A hardened, high-performance computer for monitoring, surveillance, management, data collection, and other mission-critical tasks, the Magnum 10C offers low power consumption, high-reliability solid-state drives, fanless cooling, a generous mix of I/O ports, and compatibility with both Microsoft Windows and Linux. Terminal Servers Magnum 10TS Series With up to 32 serial ports for protection and SCADA devices and IRIG-B time coding, Magnum 10 Series terminal servers support large substation or other installations with large numbers of serial instruments.
Routers Magnum 10RX With up to 10 Gigabit Ethernet ports, 16 T1/E1 ports, or 32 serial connections, the Magnum 10RX offers advanced Layer 3 networking protocols, firewall, and secure virtual private networking for heavy-duty industrial applications.
Magnum DX940 A secure gateway to the outside world from power utility substations, roadside traffic controls, and similar applications, the DX940 can be configured with six 10/100 or Gigabit Ethernet ports, four serial ports and two EVDO 3G cellular, T1/E1, or DDS WAN ports.
Optical Serial Devices Dymec Optical Star For cascadable, transparent optical networking of multiple serial devices, 5- and 9-port Dymec optical stars are ideal for master/slave polling applications such as multiple meters, relays, and other statistical devices and for broadcasting IRIG-B to multiple devices.
44 Be Certain with Belden
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DIN-Rail Mount Devices
Managed Switches Magnum 6K Series User-configurable switches unmatched flexibility in port styles: 10 Mb/s, 10/100, and Gigabit speeds over copper or fiber. With Magnum 6K switches, you have the flexibility of any port, any speed, any distance.
Unmanaged Switches ES Series The ES series is the flexible choice for the network edge, with options for up to six ports, PoE, and dual homing.
Serial Device Routers Magnum DX40 An industrial firewall with two Ethernet and two serial ports designed for use in secure NERC CIP compliant environments.
Media Converters Magnum Series 14 Easy-to-use converters for UTP copper, fiber, and coaxial Thinnet.
Dymec Links Copper to multimode or single-mode fiber conversion, with two RJ45 connectors to eliminate the worry over crossover or straight cables.
Magnum CS Series Convert and switch 10/100 and Gigabit signals.
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Managed Backbone Switches Magnum 12KX Magnum 10K Family Model Layer 2/3 Base Config. Expansion Port Options (Expansion Modules) Switching 10G Gigabit 10/100 Slots Gigabit 10/100 Magnum 12KX Backbone Switch 12KX 2/3 – 16 Combo – – – –
Magnum 10K Series 10KG 2/3 – 16 max 8 max 8 4 RJ45 4 MMF (LC, MT-RJ) 2 Combo 2 MMF (ST, SC) 2 – 32 RJ45 or 2 SMF (LC, SC, 25, 40 km) 10KT 2/3 – Fiber 4 max 10 Magnum 6K32 6K32FC 2/3 – 4, 8, 16, 32 8 max 4 8 RJ45 Series 4 MMF (SC, ST) 8 MMF (LC, MT-RJ) 1 or 2 SFP 8 SMF (LC, 15, 20, 40 km) 1 GBIC 8 MMF (MT-RJ, LC) 6K32T 2/3 – 16 – 32 4 max 2 RJ45 4 RJ45 + 4 MMF (MT-RJ) 4 RJ45 + 2 MMF (ST, SC) 4 RJ45 + 4 SMF Magnum 6K25 6K25 2/3 – 6 – 24 RJ45 or 1 4 8 RJ45 Series Fiber 8 MMF (MT-RJ, LC) 1 GBIC slot 8 SMF (LC) 4 – 24 RJ45 or SFP or GBIC Slots 4 RJ45 + 4 MMF (MT-RJ) 6K25e 2/3 – Fiber 8 max 4 4 RJ45 + 2 MMF (ST, SC) 4 RJ45 + 4 SMF
Unmanaged Workgroup Switches Magnum 4K Family Model Layer 2/3 Ports Expansion Port Options (Expansion Modules) Switching 10G Gigabit 10/100 Slots Gigabit 10/100 Magnum 4K Series 8, 16, 24 RJ45 1 or 2 MMF (SC, ST) 4K 2 – – 8, 14, 22 1 – 1 or 2 SMF (SC, 20, 40 km) RJ45 + 1 or 2 (Replaces 2 RJ45) Fiber
46 Be Certain with Belden
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Magnum 6K32 Magnum 6K25 Managed Backbone Switches PoE Ports IEEE 1588 Redundancy Mgt Approvals Operating Power Supply Notes Model Family PTP Methods Ports Temp. (°C) Options Magnum 12KX cUL 508 Backbone Switch RSTP V.24 cUL 1604 Class1 Div 2 24, 36, 48 VDC 0, 4 16 MRP (RJ11) IEC 61850-3, IEEE 1613 -40 to +85 110/250 VDC Reverse-Mount 12KX S-Ring USB EN50121-4, NEMA TS 110/230 VAC Option EN50155 Redundancy Magnum 10K 4, 8, 12, 16 24 VDC 10KG -48 VDC Thermal Fin Series RSTP V.24 IEC 61850-3, IEEE 1613 -40 to +85 125 VDC Option 4, 8, 12, All Ports MRP (RJ11) NEMA TS 250 VDC Reverse-Mount 16, 20, 24, S-Ring USB 110/230 VAC Options 10KT 28, 32 Redundancy Magnum 6K32 – 6K32FC DNV 24 VDC Series EN50155 -48 VDC 4, 8, 12, 16, RSTP RS-232 IEC 61850-3 125 VDC Reverse Mount 20, 24, 32 MRP (DB9) IEEE 1613 Class 2 -40 to +85 150 VDC Option 2/3 S-Ring NEBS Level 3, ETSI 6K32T NEMA TS-2 110/230 VAC UL 60950 Redundancy
4, 8, 12, 16, Magnum 6K25 20, 24 – 24 VDC 6K25 Series RSTP RS-232 IEC 61850-3, IEEE 1613 -48 VDC Reverse Mount MRP (DB9) NEMA TS -40 to +85 125 VDC Option 4, 8 – S-Ring NEBS L3 and ETSI 110/230 VAC 6K25e Redundancy
Unmanaged Workgroup Switches IEEE 1588 PoE Ports Redundancy Mgt Approvals Operating Power Supply Notes Model Family PTP Methods Ports Temp. (°C) Options Magnum 4K EN61000-4 Series IEC 60068-2 24 VDC IEC 61850-3, IEEE 1613 -48VDC – – – – NEMA TS-2 -40 to +85 125 VDC Reverse Mount 4K UL 60950 110/230 VAC Option UL 1604 Class 1 Div 2 Redundancy UL 508
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Terminal Servers Magnum 10ETS Magnum 10XTS Family Model Base Config. Expansion Port Options (Expansion Modules) 10G Gigabit 10/100 WAN Slots Gigabit 10/100 Serial Magnum 10 Series 10ETS – 4, 8 2 – 32 – 2 or 4 RJ45 2 MMF (SC, ST) 2 DB9 4 MMF (LC, MT-RJ) 2 DB9 (with IRIG-B) 10 – 2 SMF (SC, 20, 40 km) 4 RJ45 10XTS – 4, 8 2 – 28 2 T1/E1 4 SMF (LC, 20, 40 km) IRIG-B (2 BNC) 4 RJ45 (with IRIG-B) 2 SFP Slots
Router/Firewall/Terminal Server, with Cellular Option Magnum DX940 Family Model Ports Expansion Port Options 10/100 Gigabit Serial WAN Slots 10/100 Gigabit WAN Magnum DX940 1 DDS 1 T1/E1 DX40 2 4, 6 0, 2 0, 1, 2 4 2 RJ45 SFP Slots 1 EVDO 3G Cellular 2 SFP Slots 1 EVDO + 1 T1/E1 1 EVDO + 1 DDS
Industrial Computer Magnum 10C Family Model Processor RAM Storage Ports Supplied Expansion GbE USB 2.0 Serial Video Magnum 10C Mounting ® 10C 1.6 GHz Intel Atom™ N270 for two 2.5” 512 kB L2 cache, 533 MHz FSB 2 GB 16 GB SSD HDD or 2 RJ45 6 0, 6 (DB9) VGA SSD
Optical Star Serial Device Dymec OS Family Model Optical Ports Optical Interface Data Rates Modes Distance
Dymec OS Series OS5 Master/Slave 5 km MMF OS9 5, 9 ST DC – 2 Mb/s Peer to Peer >25 km SMF
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Terminal Servers Timing PoE Ports Redundancy Mgt Approvals Operating Power Supply Notes Model Family Methods Ports Temp. (°C) Options Magnum 10 Series 24 VDC 10ETS IEC 61850-3 -48VDC IEEE 1613 Class 2 125VDC Reverse IRIG-B 0, 4, 8 – – NEMA TS-2 -40 to +85 110/230 VAC Mount UL 60950 Redundancy Version 10XTS
Router/Firewall/Terminal Server, with Cellular Option
Timing PoE Ports Redundancy Mgt Approvals Operating Power Supply Notes Model Family Methods Ports Temp. (°C) Options Magnum DX940 IEC 61000–6–5 24, 48 VDC RS-232 IEC 61850–3 110/250 VDC High-Gain – – RSTP (DB9) IEEE 1613 -40 to +85 110/230 VAC Antenna Options DX40 UL60950–1
Industrial Computer Operating System Approvals Operating Power Supply Notes Model Family Temp. (°C) Options Magnum 10C 18 - 60 VDC None Supplied. Tested UL 60950 110/250 VDC Optional with Microsoft Windows IEEE 1613 Class 2 -40 to +85 110/230 VAC Thermal Fins 10C and Linux IEC 61850-3 Redundancy
Optical Star Serial Device Timing Approvals Operating Power Supply Notes Model Family Temp. (°C) Options Dymec OS Series IEEE C.37.90 18 - 60 VDC IRIG-B Compatible IEEE 1613 -40 to +85 110/250 VDC Cascadable OS5 IEC 61850 110/230 VAC OS9
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Managed DIN Rail Switches Magnum 6KM Magnum 6KL Magnum 6KQ Magnum 6K Family Model Layer 2/3 Ports Expansion Port Options Switching Gigabit 10/100 (RJ45 + Fiber) Slots Gigabit 10/100 Magnum 6K Series 4 RJ45 2 RJ45 + 2 MMF (SC, ST, LC, MT-RJ) 6KL 2 0, 1, 2 4 RJ45 + 4 RJ45 or 1 10/100 3 SFP Slots 2 RJ45 + 2 SMF (SC, LC, 20, 40 km) Fiber 1 Gigabit 4 MMF (SC, ST, LC, MT-RJ) 4 SMF (SC, LC, 20, 40 km)
4 RJ45 2 RJ45 + 2 MMF (SC, ST, LC, MT-RJ) 6KQ 2 0, 2 4 RJ45 Base 3 2 RJ45 2 RJ45 + 2 SMF (SC, LC, 20, 40 km) 12 RJ45 or Fiber Max 2 SFP Slots 4 MMF (SC, ST, LC, MT-RJ) 4 SMF (SC, LC, 20, 40 km)
8 RJ45 1 or 2 RJ45 4 RJ45 + 2 MMF (SC, ST, LC, MT-RJ) 6K16 2 0 - 4 0 - 16 2 1 or 2 MMF (ST) 4 RJ45 + 2 SMF (SC, LC, 20, 40 km) 6K16V 1 or 2 GBIC Slots 2, 4, 8 MMF (SC, ST, LC, MT-RJ) 1 or 2 SFP Slots 2, 4, 8 SMF (SC, LC, 20, 40 km)
2 RJ45 1 SFP Slot + 4 RJ45 (10/100) 8 RJ45 1 SFP Slot + 4 MMF (LC) + 2 8 MMF (MT-RJ) RJ45 (10/100) 4 RJ45 + 4 MMF (MT-RJ) 6K8 2 0 to 4 0 to 8 1 1 SFP Slot + 4 SMF (LC, 20, 4 RJ45 + 4 SMF (LC, 20 km) 40 km) + 2 RJ45 (10/100) 2 RJ45 + 6 MMF (LC, MT-RJ) 1 GBIC Slot + 2 MMF (SC) 4 RJ45 + 2 SMF (SC, 20, 40 km) 2 GBIC Slots 4 MMF (SC)
2 M12 4 M12 2 MMF (LC) 4 MMF (LC) 6KM 2 2 4 M12 + 4 M12 or Fiber 2 4 SMF (LC, 20, 40 km) 4 SMF (LC, 20, 40 km) 2 M12 + 2 MMF or SMF
Unmanaged DIN Rail Switches Magnum ES Edge Family Model Ports Expansion Port Options Gigabit 10/100 (RJ45 + Fiber) Slots Gigabit 10/100 Magnum ES 6 RJ45 Edge Series ES42 – 5 RJ45 + 1 Fiber – – 1 or 2 MMF (SC, ST, MT-RJ, LC) 4 RJ45 + 2 Fiber 1 or 2 SMF (SC, ST, LC, 20, 40 km)
2 Dual Homing RJ45 or Fiber 2 MMF (SC, ST, MT-RJ, LC) ESD42 – 4 RJ45 – – 2 SMF (SC, ST, LC, 20, 40 km)
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Managed DIN Rail Switches PoE Ports IEEE 1588 Redundancy Mgt Ports Approvals Operating Power Supply Options Model Family PTP Methods Temp. (°C) EN50155 Magnum 6K EN61000 Series IEC 61850 RSTP RS-232 IEEE 1613 Class 2 -40 to +85 12/24/48 VDC 0, 4 – S-Ring (RJ45) NEBS L3 and ETSI 125/250 VDC 6KL NEMA TS-2 110/230 VAC TEES UL 60950 IEC 61850 IEEE 1613 Class 2 12/24/48 VDC 0, 4, 8 – RSTP RS-232 NEBS L3 and ETSI -50 to +85 125/250 VDC 6KQ S-Ring (RJ45) NEMA TS-2 110/230 VAC
IEC 61850 RSTP IEEE 1613 Class 2 12/24/48 VDC 6K16 0, 4, 6, 8 – S-Ring RS-232 (DB9) NEBS L3 and ETSI -50 to +95 125/250 VDC 6K16V NEMA TS-2 110/230 VAC
cUL 508 IEC 61850-3 24 VDC RSTP IEEE 1613 Class 2 -48 VDC 0, 4 – S-Ring RS-232 (DB9) NEBS L3 and ETSI -50 to +95 125 VDC 6K8 Link-Loss-Learn NEMA TS-2 110/230 VAC TEES
cUL 508 DNV EN50121-4 RSTP EN50155 12/24/48 VDC – – S-Ring RS-232 (M12) IEC 61850-3 -40 to +85 125/250 VDC 6KM Link-Loss-Learn IEEE 1613 Class 2 110/230 VAC NEBS L3 and ETSI NEMA TS-2 TEES
Unmanaged DIN Rail Switches PoE Ports IEEE 1588 Redundancy Approvals Operating Temp. (°C) Power Supply Model Family PTP Methods Options Magnum ES IEC 61850 0, 4 – Loss-Link-Learn ES42 Edge Series IEEE 1613 0° to +40 12/24 VDC NEBS L3 and ETSI -25° to +60 -48 VDC NEMA TS-2 -40° to +75 110/230 VAC 0, 4 – Dual Homing TEES ESD42 EN50155
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Router/Firewall/VPN Devices Magnum Series Family Model Ports Port Options Gigabit 10/100 (RJ45 + Fiber) Serial Gigabit 10/100 Magnum DX40 RJ45 DX40 Serial Device Router – 2 2 DB9 – SFP Slot
Media Converters Magnum Dymec Family Model Interfaces Data Rates Available
Magnum 1 RJ45, 1 BNC 14 Series 1 RJ45, 1 MMF (ST, SC, LC, MT-RJ) 10 Mb/s, 100 Mb/s 2 RJ45, 1 SMF (ST, SC, LC, 15, 20, 40 km)
Dymec 2 RJ45, 1 MMF (ST) Links Ethernet 2 RJ45, 1 SMF (ST, 10 km) 10 Mb/s, 100 Mb/s
Converter Switches Magnum CS Converter Switch Family Model Ports Port Options 10/100 (RJ45 + Fiber) Gigabit 10/100 Gigabit Magnum CS Converter CS14 2 RJ45 + 1 Fiber – 1 MMF (SC, ST, MT-RJ, LC) – Switch Series 1 SMF (ST, SC, LC, 15, 20, 40 km) 2 RJ45 + 1 1 MMF (SC) CSG14 – Fiber – 1 SMF (LC, 22, 40, 60, 90 km)
1 RJ45 + 2 SFP CSG14U – Slots – –
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Router/Firewall/VPN Devices Capabilities Management Approvals Operating Temp. (°C) Power Supply Model Family Ports Options Magnum Routing Series Firewall IEC 61850–3 Encryption IEEE 1613 24/48 VDC Traffic Filters NEMA TS-2 -40 to +85 110/250 VDC DX40 Serial Device Router 802.3X Flow Control UL60950–1 110/230 VAC VPN
Media Converters Approvals Operating Temp. (°C) Power Supply Options Model Family
Magnum NEBS L3 and ETSI IEEE 1613 0 to +40 NEMA TS-2 0 to +50 9, 24, -48 VDC 14 Series TEES -40 to +55 110 – 230 VAC IEC61850 -40 to +75 Dymec 12, 24, 48 VDC -40 to +70 110/230 VAC Links Ethernet -40 to +85 110/250 VDC
Converter Switches Approvals Operating Temp. (°C) Power Supply Options Model Family
Magnum CS Converter CS14 Switch Series EN50155 IEC 61850 0 to +40 IEEE 1613 12, 24, -48VDC CSG14 NEMA TS-2 -25 to +60 110/230 VAC TEES -40 to +75 EN50155 CSG14U
53 Belden Network Connectivity Solutions
For a complete end-to-end solution, count on Belden cabling and connectors for reliable performance in connecting Ethernet devices. We offer a complete range of copper and fiber-optic cables, connectors, and cable assemblies to meet any industrial networking need.
Industrial Cable: Rugged and Capable
Belden supports both copper and fiber connectivity with rugged cables designed for industrial environments. Copper twisted-pair cable satisfies most cabling needs up to 90 meters. Belden DataTuff cables are available in a wider range of insulation and jackets, shielding, armoring, and other features to meet nearly every requirement for temperatures extremes, mechanical robustness, and signal integrity. Fiber-optic cable is the choice when copper cable won’t meet application requirements. The two main reasons for using fiber are the longer transmission distances supported and the inherent noise immunity. Since fiber is a dielectric that neither emits nor picks up EMI, it is deployed in electrically Belden Bonded Pair noisy environments and in hazardous areas where the danger of electrical sparking is present. Technology ensures Industrial-grade UTP is designed for more robust application environments. They usually feature a thicker PVC jacket than found on commercial UTP cable. consistent performance Temperature extremes. Extreme cold can make a cable stiff and brittle, while elevated temperatures can degrade the cable’s insulation and cause an increase in attenuation. Industrial- to maintain signal grade Ethernet will operate in a much wider temperature range (-40°C to +85°C) than their integrity in demanding commercial counterparts (0°C to +40°C). Solvents, lubricants and other strong chemicals can damage commercial cables, especially environments. at higher temperatures, causing a cable’s jacket to swell and lose mechanical strength. Oil- and chemical-resistant cable jackets in industrial-grade cable solve these issues. UV radiation, most commonly caused by direct exposure to sunlight, causes the cable’s jacket to decompose at an accelerated pace, losing mechanical strength. This can limit the useful life of the cable. Belden industrial-grade cables provide the sunlight/UV resistance you need for the severest applications. Mechanical robustness. Cables are more likely to experience pulling forces (i.e., beyond those of the initial installation process) in an industrial environment; it may be necessary to move cables around as equipment is rearranged. Pulling a commercial-grade UTP cable with excessive force will stretch it. The elongation detrimentally affects signal integrity by increasing attenuation, crosstalk, return loss, and susceptibility to ambient EMI. Look for an industrial cable that withstands installation stresses. For example, most Belden DataTuff cables have each pair bonded along its longitudinal axes to ensure that no performance-robbing gaps develop. Since no gaps can occur, and the conductor-to-conductor spacing is always uniform, the cable offers excellent and consistently reliable electrical performance — even after the cable has been subjected to the bending, pulling and twisting that is inherent in the installation process and the stresses of the application.
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Industrial Ethernet Twisted-Pair Cable DataTuff® Cable Family Type Insulation Jacket Shielding Armoring Environmental Other Options DataTuff® Cat 5e, 2-Pair None Cable Solid Conductors PVC PVC Foil – – –
Sunlight Resistant Oil Resistant Plenum PVC Oil Res. I/II 600 V AWM Cat 5e, 4-Pair Polyolefin Polyethylene None None PLTC Solid or Stranded Foil Interlocked Waterblocked High Flex Conductors FEP FEP Foil + Braid Aluminum MSHA LSZH Weldsplatter Resistant Double Jacketed Extended Temp: -70°C to EtherNet/IP Compliant +150°C
Sunlight Resistant Cat 6, 4-Pair Polyolefin None Oil Resistant Plenum Solid or Stranded Polypropylene PVC None Interlocked Oil Res. I/II Double Jacketed Conductors FEP FEP Foil Aluminum Extended Temp: -70°C to +150°C
Fiber-Optic Cable Family Cable Type Fiber Types Jacket No. of Fibers Ratings TrayOptic® Cable Up to 12 Fibers per Tube/144 Loose Tube OM1, 2, 3, 4 PVC or CPE 2 to 144 Fibers per Cable OFNR/OFN FT4 OS2 All-Dielectric Construction Armored Cable Up to 12 Fibers per Tube/144 Loose Tube or OM1, 2, 3, 4 PVC, PVDF 6 to 144 Fibers per Cable Tight Buffered OS2 Interlocked Aluminum Armoring
Interconnect OM1, 2, 3, 4 1 or 2 Cable Tight Buffered OS2 PVC, PVDF, LSZH Zipcord Construction Riser, Plenum, and LSZH Rated Distribution OM1, 2, 3, 4 Rise, Plenum, and LSZH Rated Cable Tight Buffered OS2 PVC, PVDF, LSZH 2 to 144 MSHA-Approved Available Breakout OM1, 2, 3, 4 Cables Tight Buffered OS2 PVC, PVDF, LSZH 2 to 18
55 Cordsets and Cable Assemblies Copper Fiber Family Connectors Cable Lengths Other Configurations Copper RJ45 – RJ45 (IP20) RJ45 – RJ45 (IP67) M12 – M12 (IP67) DataTuff Cat 5e or 6 .3 to 90 m M12 – RJ45 (IP67 – IP20) Fiber Pigtails (One End Unterminated) Simplex, Duplex Available ST, SC, LC MMF, SMF 6, 10 ft Preterminated Cable Assemblies 2 mm, 3 mm Are Available with up to 144 Fibers
Modular Industrial Patch Panels MIPP Family Modules/Housing Max Connections Fiber Modules Copper Module MIPP OM 1/2 MMF Cat 5e 1 to 6 36 Duplex Fiber 6 or 12 SC Duplex OM 3/4 MMF 6 Unshielded RJ45 Cat 6 36 RJ45 6 or 12 LC Duplex SMF 6 Shielded RJ45 Cat 6A
Field-Installable Connectors for Industrial Ethernet RJ45 M12 M12/RJ45 Optical Type Connector Features RJ45 Shielded or Unshielded IP67 Modular Plugs and Jacks IEC 61076-3-106 Variant 1 EtherNet/IP Compatible
Ruggedized Full Metal Body Cat 6
M12 IP67/NEMA 6P Field Attach Plug Spring-Type Terminals Shieldable
Panel-Mount Receptacle Solder Cup Termination
M12/RJ45 90° M12-to-RJ45 Panel-Mount Adapter
Optical LC, SC, ST: MMF, SMF FiberExpress Brilliance Foolproof Three-Step Toolless Process: No Epoxy, No Crimp, No Polish
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Fiber-Optic Transceivers Plug-In Convenience for Noise-Free Transmission SFP SFP BiDi XFP
Type Data Rates Interface Single-Mode Distances Copper Version SFP 100 Mb/s and Gigabit LC 25, 40, 80, 120, 140 km Yes
SFP BiDi Gigabit Bidirectional Signals over a Single Fiber Simplex LC 20, 80 km No XFP 10 Gb/s LC 10, 40, and 80 km No
GBIC 100 Mb/s and Gigabit ST, SC, MT-RJ 10, 25, 40, 70, 120 km Yes
57 International Protection Classes Protection Against Solid Foreign Objects IP 6 7 According to DIN EN 60529 Penetrating the Product (IEC 529/VDE 047 T1) Ingress Protection First Index Figure Second Index Figure Protection Against Protection Against Water Foreign Objects The International Electrotechnical Commission (IEC) is the international standards 1st Index Icon Brief Description Definition and conformity assessment body for all fields of Number electro technology. 0 No protection Not applicable
IEC International Standard 60529 (Edition Protected against solid foreign objects The object probe, sphere of 50 mm Ø, 2.1: 2001-02) is a classification of degrees of 1 of 50 mm Ø and > shall not fully penetrate** protection provided by enclosures as a system Protected against solid foreign objects The object probe, sphere of 12.5 mm Ø, for specifying the enclosures of electrical 2 of 12.5 mm Ø and > shall not fully penetrate** equipment on the basis of the degree of Protected against solid foreign objects The object probe, sphere of 2.5 mm Ø, protection provided by the enclosure. 3 of 2.5 mm Ø and > shall not fully penetrate** Ingress Protection as it relates to sealing Protected against solid foreign objects The object probe, sphere of 1.0 mm Ø, 4 of 1.0 mm Ø and > shall not fully penetrate** against the entry of solid and liquid objects. Complete details of this standard can be Dust protected Ingress of dust is not totally prevented, but dust shall not penetrate in a quantity to interfere with satisfactory obtained from the IEC. This uniform and widely 5 operation of the apparatus or to impair safety. acknowledged classification system provides equipment designers and specifying agents with Dust tight No ingress of dust a convenient and reliable method of comparing 6 relative levels of sealing between competing (connector) products. In its simplest form, the classification system consists of the letters “IP” followed by two separate digits, which Protection Against Solid Foreign Objects Penetrating the Product IP 6 7 denote increasingly greater sealing from solid Ingress Protection First Index Figure Second Index Figure objects and from water. Protection Against Protection Against Water Foreign Objects For example, a product rated as being sealed to 2nd Index Icon Brief Description Definition IP55 will provide some degree of protection Number from penetration by dust and a jet spray No protection. Not applicable. of water, but it would not be expected to 0 completely seal against all dust or being Protected against vertically Vertically falling drops shall have no harmful effects. immersed in water. 1 falling water drops. With an IP67 rating a product will be “dust Protected against vertically Vertically falling drops shall have no harmful effects when tight” and remain completely sealed when 2 falling water drops when the the enclosure is tilted at an angle up to 15° on either side of enclosure is tilted up 15°. the vertical. immersed in water for 30 minutes. The chart at right clearly defines levels of IP ratings 3 Protected against Water sprayed at an angle up to 60° on either side of the vertical and should be used as a guide during the spraying water. shall have no harmful effects. specification and design process. Protected against Water splashed against the enclosure from any direction shall have 4 splashing water. no harmful effects. Protected against water jets. Water projected in jets against the enclosure from any direction 5 shall have no harmful effects. Protected against powerful Water projected in powerful jets against the enclosure shall have 6 water jets. no harmful effects. Protected against the effects Ingress of water in quantities causing harmful effects shall not 7 of temporary immersion be possible when the enclosure is temporarily immersed in water in water. under standardized conditions of pressure and time.
Protected against the effects Ingress of water in quantities causing harmful effects shall not be of continuous immersion possible when the enclosure is continuously immersed in water 8 in water. under the conditions which shall be agreed between the manufacturer and user, but which are more severe than for numeral 7, above.
Protected against water Water directed against the enclosure from any direction under 9K from high-pressure / steam extremely high pressure and must have no adverse effects. jet cleaners.
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Glossary
AES Advanced Encryption Standard. Encryption standard EtherNet/IP EtherNet/IP is an Ethernet implementation designed for with 128-, 192- and 256-Bit-keys. This symmetrical industrial applications, built on standard TCP/IP protocol encryption standard was developed to replace the and shares a common application layer with DeviceNet earlier DES standard. thus facilitating the exchange of information between device-level networks and plant level information AP Access Point. In wireless networks the access point is systems. the bridge to the wired networks. It can be attached Flow Procedure used when an exit port is overloaded, and directly to an Ethernet network. The access point is control data is being lost from the buffer: The incoming port connected with all nodes “access clients” and takes indicates to an end device that the device should stop over the central functions like roaming sending data. In half duplex mode this is achieved or security. by simulating collisions. In full duplex mode, special ARP Address Resolution Protocol. Internet protocol “Pause” frames are used. used to map an IP address to a MAC address. GARP Generic Attribute Registration Protocol. A family of Compare with RARP. protocols used to exchange information between BGP Border Gateway Protocol. Interdomain routing protocol switches at layer 2. Currently the family consists of in a WAN. GMRP (GARP Multicast Registration Protocol) and GVRP BNC A 50-ohm coaxial connector used in 10Base-2. (GARP VLAN Registration Protocol). Gateway Broadcast Data packet that will be sent to all nodes on a network. Components above layer 2 of the ISO/OSI reference Hubs and Switches are transparent for Broadcasts. model. At layer 3 the gateway is usually a router. Broadcasts cannot cross routers. Compare with Converts between protocols like IP to IPX. Multicast and Unicast. GBIC Gigabit Interface Converter. An pluggable optical CLI Command Line Interface. transceiver featuring SC connectors and supporting 1 Gb/s Ethernet. Combo Port A network port featuring both a copper RJ45 and a slot for a pluggable SFP optical transceiver. Only one of the HDD Hard Disk Drive. A traditional drive for interfaces can be used. high-capacity storage. DES Data Encryption Standard. Symmetric encryption HIPER-Ring A Hirschmann redundancy protocol based on the algorithm. For encryption and decryption the same secret concept of the Spanning Tree Protocol. The HIPER-Ring key is used. Thus every station needs to know this key significantly increases the availability of the network in order to encrypt/decrypt. DES uses a 56 bit key. 3DES and facility. HIPER-Ring is available in three versions: consists of three separate DES cryptographic operations, Standard with a 300 ms recovery time, Fast with a 30 each performed with a different 56-bit key. The key ms recovery time, and Blazing with a 10 ms recover length of 3DES is thus 168 bits. time. DHCP Dynamic Host Configuration Protocol. Provides a HiRRP Hirschmann Router Redundancy Protocol. Protocol to mechanism for allocating IP addresses dynamically so control a redundant router. If one of the routers fails, that addresses can be reused when hosts no longer within 800 ms the remaining router completely takes need them. over the tasks of the other one. Dual Network topology in which a device is connected HSR homing High-Availability Seamless Redundancy. An IEC 62439- to the network by way of two independent access 3 redundancy protocol in which multiple copies of a points (points of attachment). One access point is frame are transmitted over different independent paths the primary connection, and the other is a standby at the same time. The receiver processes the copy connection that is activated in the event of a failure of arriving first and discards the primary connection. the duplicates.
59 Glossary (continued)
HSRP Hot Standby Routing Protocol. Protocol which Modbus A high-level protocol for industrial networks defining accommodates redundant routers. See also VRRP. a request/response message structure for a client/ IRIG-B Inter Range Instrumentation Group Format B. A timecode server environment. Modbus is governed by the protocol operating over serial links and widely used by Modbus-IDA Organization. o 90 m electric utilities, communication systems, and other MRP Media Redundancy Protocol. An IEC 62439-3 redundancy industries to ensure precise time synchronization of protocol for Ethernet rings in which one switch manages power system devices, such as breakers, relays and the flow of traffic to bypass a meters. IRIG-B is supported failed node. on Magnum 10TS terminal servers and Dymec optical NMS Network Management System (Software). stars. ODVA ODVA (Open Device Vendor Association) is the IGMP Internet Group Management Protocol. Layer 3 protocol organization that manages the DeviceNet and for Multicast control. See also GMRP. EtherNet/IP network technology and standards in IGMP Internet Group Management Protocol Snooping. A snooping addition to promoting their worldwide adoption in function in which switches investigate IGMP packets industrial automation. and allocate membership of a participant to a multicast OLE group to the respective port. Thereby muliticasts can OLE (Object Linking and Embedding) is a also be switched specifically to those segments in window technology to transfer different data between which the participants of a group are located. devices. IGP Interior Gateway Protocol. OPC OLE for Process Control. Protocol used in process IGRP Interior Gateway Routing Protocol. control, to provide a standardized method of exchanging data between devices. IP Internet Protocol. A layer 3 communications protocol, most widely used. OSPF Open Shortest Path First. Protocol for exchanging routing information between routers. Faster than RIP, and IPSec IP Security. Standard, which uses encryption to suitable for use in large networks. verify the authenticity of the sender and ensure the confidentiality and integrity of the data in IP. Layer 3 PoE Power over Ethernet. Standards for powering devices VPNs connections are configured with IPSec (using using unused pairs of an Ethernet cable. It is offered in 3DES, for instance). two versions: PoE, sourcing 15.4 W and PoE+, sourcing LACP Link Aggregation Control Protocol. 34.2 W. A wide range of GarrettCom and Hirschmann Link Combining several physical ports (maximum 4) to network equipment supports PoE as a source of power aggregation create one virtual port. Data is transmitted in parallel, (PSE, or power sourcing equipment). with redundancy in the event of port loss. Standard IEEE 802.3. Also known as Trunking. Port mirroring The data traffic of a port (in/out) is copied to another MAC s Media Access Control. port (mirrored), in order that it can be viewed using a protocol analyzer. MAC Hardware address on a network component. MAC address addresses are assigned by the device manufacturer. PROFIBUS An industrial control network used for factory Address format: 6 bytes in Hex, separated by colons, for automation, process control, motion control and safety example 00:80:63:01:A2:B3. networks using a master/slave architecture. PROFInet is MMF Multimode Fiber. An optical fiber supporting limited an Ethernet-based version of PROFIBUS. distances, typically 2000 m at 100 Mb/s transmission, Prioritization Data packets are given precedence, subject to defined 1000 m at 1 Gb/s, and 550 m at 10 Gb/s. Distances criteria. At layer 2, an additional Tag field is inserted depend on the grade of fiber used. into the frame. At layer 3, the TOS field of IP is used.
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Glossary (continued)
PRP SMF Parallel Redundancy Protocol. An IEC 62439-3 Single-Mode Fiber. An optical fiber supporting long- redundancy protocol in which each network node has distance transmissions well beyond those supported two Ethernet ports attached to two different local area by multimode fiber. Practical transmission lengths networks. are largely dependent on the optical transceiver’s PSE Power Sourcing Equipment. The device supplying characteristics. Typical standard distances are 15, 25, power in PoE. 40, and 70 km. PTP Precision Time Protocol. Protocol for time SNTP Simple Network Time Protocol. Protocol for time synchronization defined in IEEE 1588, with a precision synchronization, based on NTP, with a precision of less than 1 ms. of 1 to 50 ms. For higher precision IEEE 1588 PTP is QoS Quality of Service. Measure of performance for a used. transmission system that reflects its transmission S-Ring A Garrettcom protocol that builds upon RSTP quality and service availability. See also prioritization. to allow fast recovery of larger networks in a RADIUS Remote Authentication Dial In User Service. A RADIUS ring topology. Server authenticates a client, who registers for access SSD with a name and password. Solid-State Drive. A compact drive using high-capacity The password is transmitted encoded. Flash memory for storage. SSDs are attractive for industrial application because they contain no moving RIP Routing Information Protocol. Used to exchange routing parts and are more forgiving of shock, vibration, and information between routers on a LAN. There are two temperature extremes. SSDs are standard on Magnum versions: RIP V1 and RIP V2. See also OSPF. 10C industrial computers. RJ45 A common term for the 8-position modular plug and STP jacks used for Ethernet copper connectivity. Spanning Tree Protocol. A method to automatically block network loops. Allows the installation of redundant paths, Router Component at layer 3 of the ISO/OSI reference model. to improve resilience in case of connection failures. Connects networks at layer 3. Offers additional features Recovery time between 30 to such as choosing the best 60 seconds. path through a network based on criteria such as path cost. SSH Secure Shell. Allows an encrypted communication RSTP Rapid Reconfiguration Spanning Tree Protocol. via unsecured networks with authentication of the communication partners, integrity and confidentiality of SAM Secure Asset Management. the exchanged data. SCADA Supervision Control and Data Acquisition. Process TCP Transmission Control Protocol. Connection-oriented visualization system for process control and transport protocol on layer 4 of the TCP/IP protocol visualization. Based on Windows. stack. See also UDP. SFP Slot An open port on a network device that will accept TOS Type Of Service. Field in the IP packet used for an SFP transceiver. The advantage is that users can prioritization. configure the port for different speeds and transmission UDP User Datagram Protocol. Connectionless transport distances. Other slot styles accept 10 Gb/s XFP protocol on layer 4 of the TCP/IP protocol stack. See transceivers or older GBIC transceivers. also TCP. SFP Small-Form-Factor Pluggable. A pluggable optical (or VLAN Virtual LAN, built with switches. Target: Restrict copper) transceiver with LC connectors and supporting broadcasts only to the part of the network where 100 Mb/s and 1 Gb/s Ethernet. The SFP transceiver’s they are required. Also used to divide up networks for interface is about half the size of a GBIC’s. SFP security reasons. transceivers are available for all common variations of Gigabit Ethernet.
61 Glossary (continued)
VPN Virtual Private Network. A VPN connects several separate private networks (subnets) together via a public network, e.g. the Internet, to form a single joint network. A cryptographic protocol is used to ensure confidentiality and authenticity. VRRP Virtual Redundant Router Protocol. Protocol to control a redundant router. See also HSRP. WLAN Wireless LAN. XFP A pluggable optical transceiver with LC connectors and supporting 10 Gb/s Ethernet. XFP transceivers are available with 850, 1310, and 1550-nm wavelengths to support transmission over all flavors of 10G Ethernet.
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63 GLOBAL LOCATIONS
For worldwide Industrial Sales and Technical Support, visit: www.belden.com
UNITED STATES CANADA EUROPE/MIDDLE EAST/ ASIA-PACIFIC AFRICA Division Headquarters - National Business Center Division Headquarters - Division Headquarters - Americas EMEA APAC 2200 U.S. Highway 27 South 2280 Alfred-Nobel Edisonstraat 9 7/F Harbour View 2 Richmond, IN 47374 Suite 200 5928 PG Venlo, 5900 AA, Postbus 9 16 Science Park East Avenue Saint-Laurent, QC The Netherlands Hong Kong Science Park Phone: 765-983-5200 Canada H4S 2A4 Shatin, Hong Kong Inside Sales: 800-235-2261 Phone: +31-773-878-555 Fax: 765-983-5294 Phone: 514-822-2345 Fax: +31-773-878-448 Phone: 852 2955-0128 [email protected] Fax: 514-822-7979 [email protected] Fax: 852-2907-6933 www.belden.com www.beldenemea.com [email protected]
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GarrettCom Products GarrettCom, Inc. Location Neckartenzlingen - 101 27 International Business Park 47823 Westinghouse Drive Stuttgarter Straße 45-51 Fremont, CA 94539 72654 Neckartenzlingen 05-01 iQuest @ IBM Germany Singapore 609924 Phone: (510) 438-9071 Fax: (510) 438-9072 Phone: +49-(0)-7127 / 14-0 Phone: 65-6879-9800 Email: [email protected] Fax: +44-161-4983762 Fax: 65-6251-5010 Fax: +49-(0)-7127 / 14-1313 [email protected] Hirschmann and Lumberg [email protected] Automation Products 1540 Orchard Drive Chambersburg, PA 17201 Phone: 717-217-2200 Fax: 765-983-5294 [email protected] [email protected]
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