B214 TOOLS NEWS 2016.10 Update B ISO Turning Inserts Series for Diffi cult to Cut Materials Expansion The new high Al-rich (Al,Ti)N single layer coating signifi cantly reduces edge fracturing.
MP9005 LS MP9015 MT9005 MS MT9015 RS ISO Turning Inserts for Diffi cult to Cut Materials
PVD Coated Grade MP9005/MP9015
High Al-rich (Al,Ti)N Single Layer Coating Technology
Special Cemented Carbide Substrate
MP9005/MP9015 High Al and Conventional Coating Comparison The new technology high Al-rich (Al,Ti)N single layer coating provides stabilisation of the high hardness phase and succeeds in dramatically improving wear, crater and welding resistance.
Soft Phase New Technology High Hardness Phase 3000 High Al-rich (Al,Ti)N Conventional Technology 2000
1000
Hardness of Coating (Hv) Substrate Substrate
25 50 Al Content (at%)
ISO Grade Grade Concept Application Heat Resistant Alloy Top-quality grade focusing on wear resistance S05 MP9005 Finish-Medium Cutting Heat Resistant Alloy First recommendation for general applications S15 MP9015 Medium-Rough Cutting Carbide Grade (Non Coated) MT9005/MT9015
Cemented ISO PVD Carbide S S01
S10 MT9005 MP9005 MT9015 S20 MP9015
S30 MT9005 MT9015 Alloy Ti Alloy • Heat Resistant
ISO Grade Grade Concept Application New cemented carbide with unmatched Titanium Alloy S05 MT9005 resistance to heat and plastic deformation. High Speed Cutting New cemented carbide with sharp cutting edge, Titanium Alloy S15 MT9015 excellent wear and fracture resistance. General Cutting 1 New Breaker System Negative Inserts
LS Breaker for Light Cutting Enhanced chip disposal for depths of cut smaller than Nose Flank the corner R. Chip Control Range 20° 0.4 20° 0.6 4.0 RS
3.0 MS MS Breaker Newly Designed for Medium Cutting The large 2-step rake angle 2.0 generates chips smoothly Nose Flank and without tangling during low feed cutting. 25° 0.5 25° 0.5
15° 15° Depth of Cut ap (mm) 1.0 LS
RS Breaker for Rough Cutting 0.1 0.2 0.3 0.4 During low speed cutting Feed Rate f (mm/rev) the positive land controls Nose Flank chip welding and abrasion The breaker control range was tested for optimum at the depth of cut line. 0.2 0.2 chip evacuation when cutting Inconel®718 with a 20° 20° 10° 10° CNMG120408oo insert.
Positive Inserts LS Breaker for Light Cutting Chip Control Range 4.0 Prevents welding of the insert and controls white Nose Flank turbidity of the surface fi nish. 18° 8° 3.0
MS 2.0 MS Breaker for Medium Cutting
A wide chip pocket controls Depth of Cut ap (mm) LS increasing of the cutting Nose Flank 1.0 resistance and reduces vibration and chip jamming 0.1 0.1 18° 18° even at large depth of cut.
0.1 0.2 0.3 0.4 Feed Rate f (mm/rev)
The breaker control range was tested for optimum chip evacuation when cutting Inconel®718 with a Cutting Performance DCMT11T304oo insert. Achieved double tool life when cutting Inconel®718 during continuous cutting
MP9005+LS Conventional A (S10) Conventional B (S10) Conventional C (S10)
Wear - 0.24 mm Wear - 0.22 mm Wear - 0.23 mm Wear - 0.25 mm Cutting Time 66 min Cutting Time 22 min Cutting Time 36 min Cutting Time 16 min
2 ISO Turning Inserts for Diffi cult to Cut Materials Negative Inserts (With hole) M Class Light Medium Rough LS MS RS CNMG, DNMG
CNMG DNMG RE RE Light Medium Rough D1 D1 LS MS RS
EPSR IC S EPSR IC S 80º 55º
(mm)
Order Number Cutting Area MP9005 MP9015 MT9015 IC S RE D1
CNMG120404-LS L aaa12.7 4.76 0.4 5.16 CNMG120408-LS L aaa12.7 4.76 0.8 5.16 CNMG120404-MS M aaa12.7 4.76 0.4 5.16 CNMG120408-MS M aaa12.7 4.76 0.8 5.16 CNMG120412-MS M aaa12.7 4.76 1.2 5.16 CNMG160612-MS M aaa15.875 6.35 1.2 6.35 CNMG160616-MS M aaa15.875 6.35 1.6 6.35 CNMG120408-RS R aa12.7 4.76 0.8 5.16 CNMG120412-RS R aa12.7 4.76 1.2 5.16 CNMG120416-RS R aa12.7 4.76 1.6 5.16 CNMG160612-RS R aa15.875 6.35 1.2 6.35 CNMG160616-RS R aa15.875 6.35 1.6 6.35 CNMG190612-RS R aa19.05 6.35 1.2 7.93 CNMG190616-RS R aa19.05 6.35 1.6 7.93 DNMG150404-LS L aaa12.7 4.76 0.4 5.16 DNMG150408-LS L aaa12.7 4.76 0.8 5.16 DNMG150604-LS L aaa12.7 6.35 0.4 5.16 DNMG150608-LS L aaa 12.7 6.35 0.8 5.16 DNMG150404-MS M aaa12.7 4.76 0.4 5.16 DNMG150408-MS M aaa12.7 4.76 0.8 5.16 DNMG150412-MS M aaa12.7 4.76 1.2 5.16 DNMG150604-MS M aaa12.7 6.35 0.4 5.16 DNMG150608-MS M aaa12.7 6.35 0.8 5.16 DNMG150612-MS M aaa12.7 6.35 1.2 5.16 DNMG150408-RS R aa12.7 4.76 0.8 5.16 DNMG150412-RS R aa12.7 4.76 1.2 5.16 DNMG150416-RS R aa12.7 4.76 1.6 5.16 DNMG150608-RS R aa12.7 6.35 0.8 5.16 DNMG150612-RS R aa12.7 6.35 1.2 5.16 DNMG150616-RS R aa12.7 6.35 1.6 5.16
a : Inventory maintained in Japan. 3 Negative Inserts (With hole) M Class Medium Rough MS RS SNMG, TNMG
SNMG TNMG RE RE Light Medium Rough
D1 LS MS RS D1
EPSR IC S EPSR IC S 90º 60º
(mm)
Order Number Cutting Area MP9005 MP9015 MT9015 IC S RE D1
SNMG120404-MS M aaa12.7 4.76 0.4 5.16 SNMG120408-MS M aaa12.7 4.76 0.8 5.16 SNMG120412-MS M aaa12.7 4.76 1.2 5.16 SNMG150612-MS M aaa15.875 6.35 1.2 6.35 SNMG150616-MS M aaa15.875 6.35 1.6 6.35 SNMG120408-RS R aa12.7 4.76 0.8 5.16 SNMG120412-RS R aa12.7 4.76 1.2 5.16 SNMG120416-RS R aa12.7 4.76 1.6 5.16 SNMG150616-RS R aa15.875 6.35 1.6 6.35 SNMG190616-RS R aa19.05 6.35 1.6 7.93 TNMG160404-LS L aaa9.525 4.76 0.4 3.81 TNMG160408-LS L aaa9.525 4.76 0.8 3.81 TNMG160404-MS M aaa9.525 4.76 0.4 3.81 TNMG160408-MS M aaa9.525 4.76 0.8 3.81 TNMG160412-MS M aaa9.525 4.76 1.2 3.81 TNMG220408-MS M aaa12.7 4.76 0.8 5.16 TNMG220412-MS M aaa12.7 4.76 1.2 5.16 TNMG160408-RS R a a 9.525 4.76 0.8 3.81 TNMG160412-RS R aa9.525 4.76 1.2 3.81 TNMG220408-RS R aa12.7 4.76 0.8 5.16 TNMG220412-RS R aa12.7 4.76 1.2 5.16
4 ISO Turning Inserts for Diffi cult to Cut Materials Negative Inserts (With hole) M Class Light Medium LS MS VNMG, WNMG
VNMG WNMG EPSR 80º Light Medium Rough RE RE LS MS RS D1 D1
EPSR 35º IC S IC S
(mm)
Order Number Cutting Area MP9005 MP9015 MT9015 IC S RE D1
VNMG160404-LS L aaa9.525 4.76 0.4 3.81 VNMG160408-LS L aaa9.525 4.76 0.8 3.81 VNMG160404-MS M aaa9.525 4.76 0.4 3.81 VNMG160408-MS M aaa9.525 4.76 0.8 3.81 WNMG080404-LS L aaa12.7 4.76 0.4 5.16 WNMG080408-LS L aaa12.7 4.76 0.8 5.16 WNMG080404-MS M aaa12.7 4.76 0.4 5.16 WNMG080408-MS M aaa12.7 4.76 0.8 5.16 WNMG080412-MS M aaa12.7 4.76 1.2 5.16 WNMG080408-RS R aa12.7 4.76 0.8 5.16 WNMG080412-RS R aa12.7 4.76 1.2 5.16 WNMG080416-RS R aa12.7 4.76 1.6 5.16 WNMG100612-RS R aa15.875 6.35 1.2 6.35
a : Inventory maintained in Japan. 5 7° Positive Inserts (With hole) M Class Light Medium LS MS CCMT, DCMT
CCMT DCMT Light Medium RE RE D1 D1 LS MS
AN AN 7° 7° EPSR IC S EPSR IC S 80º 55º
(mm)
Order Number Cutting Area MP9005 MP9015 MT9005 IC S RE D1
CCMT060202-LS L aaa6.35 2.38 0.2 2.8 CCMT060204-LS L aaa6.35 2.38 0.4 2.8 CCMT09T302-LS L aaa9.525 3.97 0.2 4.4 CCMT09T304-LS L aaa9.525 3.97 0.4 4.4 CCMT09T308-LS L aaa9.525 3.97 0.8 4.4 CCMT09T304-MS M aaa9.525 3.97 0.4 4.4 CCMT09T308-MS M aaa9.525 3.97 0.8 4.4 DCMT070202-LS L aaa6.35 2.38 0.2 2.8 DCMT070204-LS L aaa6.35 2.38 0.4 2.8 DCMT11T302-LS L aaa9.525 3.97 0.2 4.4 DCMT11T304-LS L aaa9.525 3.97 0.4 4.4 DCMT11T308-LS L aaa9.525 3.97 0.8 4.4 DCMT070204-MS M aaa6.35 2.38 0.4 2.8 DCMT070208-MS M aaa6.35 2.38 0.8 2.8 DCMT11T304-MS M aaa9.525 3.97 0.4 4.4 DCMT11T308-MS M aaa9.525 3.97 0.8 4.4
6 ISO Turning Inserts for Diffi cult to Cut Materials 5° and 7° Positive Inserts (With hole) M Class Light Medium LS MS VBMT, VCMT
VBMT VCMT Light Medium
RE RE LS MS D1 D1
AN AN EPSR 5° EPSR IC S 7° 35º IC S 35º
(mm)
Order Number Cutting Area MP9005 MP9015 MT9005 IC S RE D1
VBMT160404-LS L aaa9.525 4.76 0.4 4.4 VBMT160408-LS L aaa9.525 4.76 0.8 4.4 VBMT160404-MS M aaa9.525 4.76 0.4 4.4 VBMT160408-MS M aaa9.525 4.76 0.8 4.4 VCMT110302-LS L aaa6.35 3.18 0.2 2.8 VCMT110304-LS L aaa6.35 3.18 0.4 2.8 VCMT160404-LS L aaa9.525 4.76 0.4 4.4 VCMT160408-LS L aaa9.525 4.76 0.8 4.4 VCMT160404-MS M aaa9.525 4.76 0.4 4.4 VCMT160408-MS M aaa9.525 4.76 0.8 4.4
a : Inventory maintained in Japan. 7 Recommended Cutting Conditions y Negative Inserts (mm) vc f Work Material Cutting Conditions Cutting Range Breaker Grade (m/min) (mm/rev) ap S Light Cutting LS MT9015 40─85 0.10─0.25 0.2─0.8
Stable Cutting Medium Cutting MS MT9015 40─80 0.10─0.25 0.5─4.0
Rough Cutting RS MT9015 35─75 0.20─0.35 1.0─4.0 Titanium Alloy (Ti-6Al-4V) Light Cutting LS MT9015 40─85 0.10─0.25 0.2─0.8
General Cutting Medium Cutting MS MT9015 40─80 0.10─0.25 0.5─4.0
Rough Cutting RS MT9015 35─75 0.20─0.35 1.0─4.0
Light Cutting LS MP9005 30─110 0.10─0.25 0.2─0.8
Stable Cutting Medium Cutting MS MP9005 30─100 0.10─0.25 0.5─4.0 Ni Based Heat-resistant Alloy (Inconel®718, Hastelloy®, WASPALOY®) Rough Cutting RS MP9015 20─75 0.20─0.35 1.0─4.0
Cobalt Base Alloy Light Cutting LS MP9015 25─85 0.10─0.25 0.2─0.8 (Tibaloy®, Stellite®) General Cutting Medium Cutting MS MP9015 25─80 0.10─0.25 0.5─4.0
Rough Cutting RS MP9015 20─75 0.20─0.35 1.0─4.0
When cutting conditions are unstable, please refer to page 2 for recommended chip breaker and grade. *Verify the recommended conditions for each boring bar as cutting conditions for internal machining will vary depending on the length of *overhang. y Positive Inserts (mm) vc f Work Material Cutting Conditions Cutting Range Breaker Grade (m/min) (mm/rev) ap S Finish and Light LS MT9005 40─80 0.06─0.2 0.2─1.0 Stable Cutting Medium Cutting MS MT9005 35─65 0.08─0.25 0.3─2.0
Finish and Light LS MT9005 40─80 0.06─0.2 0.2─1.0 Titanium Alloy General Cutting (Ti-6Al-4V) Medium Cutting MS MT9005 35─65 0.08─0.25 0.3─2.0
Finish and Light LS MT9005 40─80 0.06─0.2 0.2─1.0 Unstable Cutting Medium Cutting MS MT9005 35─65 0.08─0.25 0.3─2.0
Finish and Light LS MP9005 25─95 0.06─0.2 0.2─1.0 Stable Cutting Medium Cutting MS MP9005 20─80 0.08─0.25 0.3─0.2
Finish and Light LS MP9015 20─75 0.06─0.2 0.2─1.0 Ni Based Heat-resistant Alloy General Cutting (Inconel®718, Hastelloy®, WASPALOY®) Medium Cutting MS MP9015 20─75 0.06─0.2 0.2─1.0
Finish and Light LS MP9015 20─75 0.06─0.2 0.2─1.0 Unstable Cutting Medium Cutting MS MP9015 20─60 0.08─0.25 0.3─2.0
vc = Cutting Speed f = Feed Rate ap = Depth of Cut y For Effective Use of Large Corner Radius By setting the depth of cut smaller than the corner radius value, notching during cutting of heat-resistant alloys can be greatly reduced.
Corner Radius > 1.5 x Depth of Cut
Depth of cut : 0.6mm. Corner radius over 0.9 is recommended.
Lead Angle Lead Angle Point (Large) (Small)
R 1.2 A smaller lead angle is the key to R 0.8 reduced notching. 0.6 mm 0.6 mm
8 ISO Turning Inserts for Diffi cult to Cut Materials
Cutting Performance Inconel®718, vc=60 m/min Continuous Machining 0.35
Flank Wear Width (mm) Flank Wear 0.05 0 4 8 12 16 20 24 28 32 36 Cutting Time (min.) Increased 28 % Tool Life
Conventional A Conventional B Conventional C MP9015 8 min 12 min 26 min MS Breaker 34 min Inconel®718, vc=100 m/min Continuous Machining 0.25
0.05 Flank Wear Width (mm) Flank Wear
0 1 2 3 4 5 6 7 8 109 11 12 Cutting Time (min.) Increased 37 % Tool Life
Conventional A Conventional B Conventional C MP9005 4 min 6 min 8 min MS Breaker 11 min Inconel®718, ap=2.0 mm Continuous Machining 0.45 Conventional A
Flank Wear Width (mm) Flank Wear 0.05 0 4 8 12 16 20 24 28 32 36 40 44 Cutting Time (min.) Increased 33 % Tool Life Conventional A Conventional B Conventional C MP9015 18 min 8 min 32 min RS Breaker 40 min WASPALOY® Machining MP9015 with RS breaker was smallest damage.
(μm) 4.0 Glossy Surface 2.0 0.0 Excellent -0.2 Finish -0.4 5 mm 0mm 1.00 2.00 3.00 4.00 Ra : 0.1347 μm Rz : 0.9480 μm Rzjis : 0.6240 μm MT9015 LS Breaker (μm)
MP9015 with LS breaker was smallest damage.
Chip control when taper turning
Non-tangling of chips when back turning Inconel®718.
10 Application Examples Insert DNMG150408-MS (MP9005) CNMG120408-RS (MP9015) Inconel®718 (Ni-based Alloy) HAYNES® Alloy 25 (Ni,Co-based Alloy) ø240
Workpiece ø42
45HRC Ageing Treatment Component Disk - Aerospace Component Cover Plate - Aerospace Component Application Internal Turning External Turning Cutting Speed (m/min) 60 34 Feed Rate (mm/rev) 0.15 0.20 Depth of Cut (mm) 0.25 1.5 Cutting Conditions Cutting Mode Wet Cutting Wet Cutting
Conventional (S10) MP9005+MSConventional (S10) MP9015+RS
Results
MP9005 - Stable machining and less wear with long tool Both conventional and MP9015 display notch wear but life without chip tangling. the conventional grade wear was greater and exposed the substrate.
For Your Safety aDon't handle inserts and chips without gloves. aPlease machine within the recommended application range and exchange expired tools with new ones in advance of breakage. aPlease use safety covers and wear safety glasses. aWhen using compounded cutting oils, please take fire precautions. aWhen attaching inserts or spare parts, please use only the correct wrench or driver. aWhen using rotating tools, please make a trial run to check run-out, vibration and abnormal sounds etc.
Ho Chi Minh Representative Office 1205 on 12th floor, 2A-4A Ton Duc Thang St., Ben Nghe Ward, Dist. 1, HCMC, Vietnam Tel. +84-8-3829-7700 Fax. +84-8-3824-3344 Hanoi Representative Office
http://www.mitsubishicarbide.com/en/ (Tools specifications subject to change without notice.) EXP-13-E025 2016.10.T( - )