CHECK&REPAIR
TOOLS AND TEST DEVICES
OUR HEART BEATS FOR YOUR ENGINE.
www.wilminkengineparts.com/sale MOTORSERVICE GROUP QUALITY AND SERVICE FROM A SINGLE SOURCE
The Motorservice Group is the sales organisation for the worldwide aftermarket activi- ties of Rheinmetall Automotive. It is a leading supplier of engine components for the independent aftermarket. With the premium brands Kolbenschmidt, Pierburg, TRWEngineComponentsandtheBFbrand,Motorserviceoffersitscustomersawide and comprehensive range of top quality products from a single source. As a problem solverfortradeandrepairshops,thecorporationalsooffersanextensiveservice package.Motorservicecustomersbenefitfromthecombinedtechnicalknow-howofa large international automotive supplier.
RHEINMETALL AUTOMOTIVE RENOWNED SUPPLIER TO THE INTERNATIONAL AUTOMOTIVE INDUSTRY
Rheinmetall Automotive is the mobility division of the technology corporation Rheinmetall Group. With its premium brands Kolbenschmidt, Pierburg and Motorservice, Rheinmetall Automotive is a global leader in the relevant markets for air supply systems, emission control and pumps and in the development, manufacture and spare-parts supply of pistons, engine blocks and plain bearings. Low pollutant emissions, good fuel economy, reliability, quality and safety are the main driving forces behind the innovations of Rheinmetall Automotive.
Edited by: Liability Motorservice, Technical Market Support All information in this brochure has been carefully researched and compiled. Nevertheless, it is possible that errors have occurred, information has been translated incorrectly, information is missing or the details provided have Layout and production: changed in the intervening time. As a result, we are unable to provide any guarantee nor to accept any legal liability for Motorservice, Marketing the accuracy, completeness, currency or quality of the information provided. We hereby waive all liability for any DIE NECKARPRINZEN GmbH, Heilbronn damages, whether direct or indirect in nature and whether tangible or intangible, resulting from the use or misuse of information or from incomplete or incorrect information in this brochure, unless proven to be the result of deliberate This document must not be reprinted, duplicated intent or negligence on our part. Likewise, we shall not be liable for damage arising because the engine reconditioner or or translated in full or in part without our prior mechanicdoesnothavethenecessarytechnicalexpertise,therequiredknowledgeof,orexperienceinrepairs.The written consent or without reference to the source of the extenttowhichthetechnicalmethodsandrepairinformationdescribedherewillapplytofutureenginegenerations material. cannotbepredictedandmustbeverifiedinindividualcasesbytheengineerservicinganengineortheworkshop operator. All content including pictures and diagrams is subject to alteration. No liability accepted.
Published by: © MS Motorservice International GmbH
www.wilminkengineparts.com/sale 2 | 3
CONTENTS PAGE 1 VEHICLE ELECTRICS 4 2 AIR SUPPLY 6 3 ENGINE COOLING 12
4 FUEL SUPPLY 16
5 AIR CONDITIONING 24
6 MOUNTING 26
7 MEASURING AND TEST DEVICES 32 8 HONING TOOL 38 9 GENERAL TOOLS AND AUXILIARIES 40
NOTE Motorservice works continuously to improve its tools and test devices, which is why the figuresorinformationmaynotalwayscorrespondtothelatestversion.
www.wilminkengineparts.com/sale 1 VEHICLE ELECTRICS
MINI-AMMETER
Using this mini-ammeter, power Scope of supply: consumption can be measured quickly battery included andwithoutgreatexpenditure,directlyon Weight: theaffectedfuseinthevehicle'sfusebox. approx.75g Package size: 95×60×60mm
Therearetwodifferentversionsofmini- ammeterforthemostcommonflatfuses found in vehicles.
Item no. 12 00001 10 048 | WG1889199 | €17,40 / €12,18 Item no. A Further data
12 00001 10 048 19.0 mm FK2 max.20A/48V 12 00001 10 028 11.8mm FK1/MINI max.20A/48V
Item no. 12 00001 10 028 | WG1889198 | €17,40 / €12,18
www.wilminkengineparts.com/sale 4|5
www.wilminkengineparts.com/sale 2 AIR SUPPLY
PRESSURE/VACUUMHANDPUMP–METAL
• Rotatable pressure gauge Weight: approx.1,500g • Sturdy metal version Package size: 300×260×180mm • With wide range of accessories • In case • Indicatorscale:-1…+4bar • Reversible between pressure and vacuum
Item no. 12 00001 11 900 | WG1889200 €156,60 / €109,62
PRESSURE/VACUUMHANDPUMP–PLASTIC
• Low-cost plastic version Weight: approx.500g • With accessories Package size: 275×215×70mm • Indicatorscale:-1…+4bar • Reversible between pressure and vacuum
Item no. 12 00002 11 900 | WG1889212 €139,20 / €97,44
www.wilminkengineparts.com/sale AIR SUPPLY 6|7
Application examples
Checking the vacuum- Checking the settings on Checking the fuel Checkingtheexhaustgas Checking the brake controlled ignition timing the carburettor pressure regulator recirculation (EGR) booster
Draining or venting the Drainingtheclutchfluid Checking the fuel Checking the Checkingtheexhaust braking system injection pump turbocharging pressure valve on turbocharged engines
Pressure/vacuumhandpumpscanbeusedfor checking and adjusting pressure-related functions directly on the vehicle, practically anywhere that engine-independent pressure or vacuum generation is needed.
All the advantages at a glance: • Quick and easy operation • Single-hand operation, the other hand remains freeforauxiliarywork • Versatile use thanks to relevant accessories • In connection with the reservoir (see accessories)liquidscanbesuctionedoff • Can be completely dismantled
www.wilminkengineparts.com/sale 480MLRESERVOIR
Accessoriesforpressurepumps/vacuum Weight: approx.130g hand pumps: Package size: 135×135×110mm • Itemno.4.07370.27.0 (12 00001 11 900) • Itemno.4.07370.29.0 (12 00002 11 900) • Itemno.4.07370.07.0“Silverline” • Itemno.4.07370.02.0
Item no. 12 00005 11 001 | WG1889255 €20,88 / €14,62
PRESSURE/VACUUMMANOMETER(WITHADAPTER)
Suitableforpressure/vacuumhand Weight: approx.220g pumps: Package size: 95×60×60mm • Itemno.4.07370.27.0 (12 00001 11 900) • Itemno.4.07370.29.0 (12 00002 11 900) • Itemno.4.07370.07.0“Silverline” • Itemno.4.07370.02.0
Indicatorscale:-1…+4bar
Item no. 12 00004 11 001 | WG1889241 €28,71 / €20,10
PRODUCT RANGE FOR CONNECTING PIECES
Accessoriesforpressurepumps/vacuum Weight: approx.100g hand pumps: Package size: 60×60×60mm • Itemno.4.07370.27.0 (12 00001 11 900) • Itemno.4.07370.29.0 (12 00002 11 900) • Itemno.4.07370.07.0“Silverline” • Itemno.4.07370.02.0
Item no. 12 00006 11 001 | WG1889261 €11,83 / €8,28 www.wilminkengineparts.com/sale AIR SUPPLY 8|9
SPECIAL TOOL FOR AIR MASS SENSOR REPLACEMENT
The replacement of series-mounted air Weight: approx.100g mass sensors is complicated due to the Package size: 60×60×30mm useofspecialscrews(5-toothor6-tooth star-type inserts) with a central pin.
Motorserviceoffersaspecialtoolforair masssensorsintheaftermarketfield.
Item no. 12 00007 11 001 | WG1889262 €6,96 / €4,87
www.wilminkengineparts.com/sale REPAIR KIT FOR COMPRESSED AIR LINES
The repair kit for compressed air lines is Weight: approx.900g suitable for repairing compressed air lines Package size: 290×280×70mm made from polyamide (PA) with outside diameter4,6,8,10,12or16mmin passenger cars and utility vehicles.
Operatingpressure:max.10barabsolute •Burstpressure:15bar • Oil-resistant
Item no. 12 00003 11 900 | WG2043182 € 81,78 / € 57,25
www.wilminkengineparts.com/sale AIR SUPPLY 10 | 11
REFILLPACKAGES–REPAIRKITFORCOMPRESSEDAIRLINES
Item no. Fig. Designation Content (quantity) 12 00003 11 901 RefillpackagepipeconnectorsD4 Pipeconnector,straight4mm(4) WG2043183 €12,18 / €8,53
12 00003 11 902 RefillpackagepipesectionD4×230 PipesPA12,4×1,length230mm(3) WG2043184 €4,52 / €3,17 12 00003 11 903 RefillpackagepipeconnectorsD6 Pipeconnector,straight6mm(4) WG2043185 €13,05 / €9,14
12 00003 11 904 RefillpackagepipesectionD6×230 PipesPA12,6×1,length230mm(3) WG2043186 €6,96 / €4,87 12 00003 11 905 RefillpackagepipeconnectorsD8 Pipeconnector,straight8mm (4) WG2043187 €12,18 / €8,53
12 00003 11 906 RefillpackagepipesectionD8×230 PipesPA12,8×1,length230mm(3) WG2043188 €9,57 / €6,70 12 00003 11 907 RefillpackagepipeconnectorsD10 Pipe connector, straight 10 mm (4) WG2043189 €16,53 / €11,57
12 00003 11 908 RefillpackagepipesectionD10×230 PipesPA12,10×1,length230mm(3) WG2043190 €10,44 / €7,31 12 00003 11 909 RefillpackagepipeconnectorsD12 Pipe connector, straight 12 mm (4) WG2043191 €23,49 / €16,44
12 00003 11 910 RefillpackagepipesectionD12×230 PipesPA12,12×1,length230mm(3) WG2043192 €16,53 / €11,57 12 00003 11 911 RefillpackagepipeconnectorsD14 Pipeconnector,straight14mm(2) WG2043193 €27,84 / €19,49
12 00003 11 912 RefillpackagepipesectionD14×230 PipesPA12,14×1,length230mm(3) WG2043194 €19,14 / €13,40 12 00003 11 913 RefillpackagepipeconnectorsD16 Pipeconnector,straight16mm(2) WG2043195 €27,84 / €19,49
12 00003 11 914 RefillpackagepipesectionD16×230 PipesPA12,16×1,length230mm(3) WG2043196 €27,84 / €19,49
www.wilminkengineparts.com/sale 3 ENGINE COOLING
REPAIR KIT FOR COOLANT HOSES (UTILITY VEHICLES)
The repair kit for coolant hoses is suitable Weight: approx.7,100g for repairing damaged sections of utility Package size: 500×420×170mm vehicle coolant hoses with an inside diameterof38,40,50,55and60mmin utility vehicles such as trucks, buses, agricultural machines, construction machines, harvesting machines, etc.
All the advantages at a glance: • Nobulkyorspecialistfittingtools required • Short insertion lengths for mounting Item no. 12 00001 12 900 | WG2047447 in small engine compartments €374,10 / €261,87 • No sealing chemicals required for mounting
NOTE The repair kit is not permitted for use in the repair of retarder connections (utility vehicles).
www.wilminkengineparts.com/sale ENGINE COOLING 12 | 13
REFILLPACKAGES–REPAIRKITFORCOOLANTHOSES(UTILITYVEHICLES)
Item no. Fig. Designation Content (quantity) 12 00001 12 901 RefillpackagepipesD38 Pipes38×1.5×60mm,beadcorrugatedonbothsides(4) WG2047565 €40,02 / €28,01
12 00001 12 902 RefillpackagepipesD50 Pipes50×1.5×60mm,beadcorrugatedonbothsides(4) WG2047566 €43,50 / €30,45
12 00001 12 903 RefillpackagepipesD55 Pipes55×1.5×60mm,beadcorrugatedonbothsides(4) WG2047567 €45,24 / €31,67
12 00001 12 904 RefillpackagepipesD60 Pipes60×1.5×60mm,beadcorrugatedonbothsides(4) WG2047568 €45,24 / €31,67
12 00001 12 905 RefillpackagehoseD38 Pieceoftubing38×4mm,length450mm(1) WG2047448 €29,58 / €20,71
12 00001 12 906 RefillpackagehoseD50 Pieceoftubing50×4.5mm,length450mm(1) WG2047449 €33,93 / €23,75
12 00001 12 907 RefillpackagehoseD55 Pieceoftubing55×4.5mm,length450mm(1) WG2047450 €38,28 / €26,80
12 00001 12 908 RefillpackagehoseD60 Pieceoftubing60×5mm,length450mm(1) WG2047451 €40,89 / €28,62
12 00001 12 909 RefillpackagebendD38 Coolanthosebend38×5mm(1) WG2047452 €36,54 / €25,58
12 00001 12 910 RefillpackagebendD50 Coolanthosebend50×6mm(1) WG2047453 €43,50 / €30,45
12 00001 12 911 RefillpackagebendD55 Coolanthosebend55×6mm(1) WG2047454 €55,68 / €38,98
12 00001 12 912 RefillpackagebendD60 Coolanthosebend60×6mm(1) WG2047455 €59,16 / €41,41
www.wilminkengineparts.com/sale REPAIR KIT FOR COOLANT HOSES (PASSENGER CARS)
The repair kit for coolant hoses is suitable Weight: approx.3,500g for repairing damaged sections of Package size: 500×420×170mm passenger car coolant hoses with an insidediameterof16,20,24,25or 32 mm.
All the advantages at a glance: • Nobulkyorspecialistfittingtools required • Short insertion lengths for mounting in small engine compartments • No sealing chemicals required for Item no. 12 00002 12 900 | WG2047460 mounting €208,80 / €146,16
www.wilminkengineparts.com/sale ENGINE COOLING 14|15
REFILLPACKAGES–REPAIRKITFORCOOLANTHOSES(PASSENGERCARS)
Item no. Fig. Designation Content (quantity) 12 00002 12 901 Refillpackageconnectionpieces,straightGS16 StraightplasticconnectionpiecesGS16 (4) WG2047461 €10,44 / €7,31
12 00002 12 902 Refillpackageconnectionpieces,straightGS19 Straight plastic connection pieces GS 19 (4) WG2047462 €11,31 / €7,92
12 00002 12 903 Refillpackageconnectionpieces,90°WS16 Angledconnectionpiece90°WS16(2) WG2047463 €7,83 / €5,48
12 00002 12 904 Refillpackageconnectionpieces,90°WS19 Angledconnectionpiece90°WS19(2) WG2047464 €8,70 / €6,09
12 00002 12 905 RefillpackagehoseD15 Radiatorhoses15x3.5mmwithfabricreinforcement, WG2047465 unitlengthapprox.220mm (2) €9,57 / €6,70
12 00002 12 906 RefillpackagehoseD20 Radiatorhoses20x3.25mmwithfabricreinforcement, WG2047466 unitlengthapprox.220mm (2) €13,92 / €9,74
12 00002 12 907 RefillpackagehoseD25 Radiatorhoses25x3.5mmwithfabricreinforcement, WG2047467 unitlengthapprox.220mm (2) €16,53 / €11,57
12 00002 12 908 RefillpackagehoseD32 Radiatorhoses32x4mmwithfabricreinforcement, WG2047468 unitlengthapprox.220mm (2) €19,14 / €13,40
12 00002 12 909 Refillpackageangleconnector90°NW25 StandardisedVDAangleconnectors90°NW25(2) WG2047469 €22,62 / €15,83
12 00002 12 910 RefillpackageconnectionpiecesNW25 StandardisedVDAconnectingtubesNW25(4) WG2047470 €12,18 / €8,53
12 00002 12 911 Refillpackageconnector0°NW32 StandardisedVDAconnectors0°NW32(4) WG2047471 €46,98 / €32,89
12 00002 12 912 RefillpackageconnectionpiecesNW32 Standardised VDA connecting tubes NW32 (4) WG2047472 €13,92 / €9,74
12 00002 12 913 Refillpackageconnector0°NW25 StandardisedVDAconnectors0°NW25(4) WG2047473 €42,63 / €29,84
12 00002 12 914 Refillpackageangleconnector90°NW32 StandardisedVDAangleconnectors90°NW32(4) WG2047474 €27,84 / €19,49
www.wilminkengineparts.com/sale 4 FUEL SUPPLY
FUEL HOSE Ø3.5MM
Fuelhoseincardboardboxinaccordance Weight: approx.1,100g withDIN73379B Package size: 315×125×320mm • Wall thickness: 2.0 mm • Length: 20.0 m • Bore: NBR • Braiding: CO
NOTE Not approved for use inside the tank.
Item no. 12 00001 14 035 | WG1889203 €54,00 / €37,80 Areas of application Temperature range Commerciallyavailablefuelsandmixtureswithamaximumbenzenecontentof50% -30°Cto+50°C Water, air, EL heating oil* -30°Cto+80°C Diesel fuel (gas oil) with added RME** -30°Cto+65°C
FUEL HOSE Ø6.0MM
Fuelhoseincardboardboxinaccordance Weight: approx.2,300g withDIN73379-2A Package size: 315×125×320mm
• Wall thickness: 3.0 mm • Length: 20.0 m • Bore: NBR • Strength members: Polyester • Cover: CR • Max.workingpressure:6bar
Item no. 12 00001 14 060 | WG1889204 €91,50 / €64,05 Areas of application Temperature range Commerciallyavailablefuels,particularlysuperfuelwithamaximumbenzenecontentof50%,suitableforE10 -30°Cto+50°C Water, air, EL heating oil* -30°Cto+90°C Diesel fuel with added RME** -30°Cto+70°C
*extralight ** Rapeseed methyl ester
www.wilminkengineparts.com/sale FUEL SUPPLY 16|17
FUEL HOSE Ø7.5MM
Fuelhoseincardboardboxinaccordance Weight: approx.3,050g withDIN73379-2A Package size: 315×125×320mm
• Wall thickness: 3.0 mm • Length: 20.0 m • Bore: NBR • Strength members: Polyester • Cover: CR • Max.workingpressure:6bar
Item no. 12 00001 14 075 | WG1889205 €90,00 / €63,00 Areas of application Temperature range Commerciallyavailablefuelsandmixtureswithamaximumbenzenecontentof50% -30°Cto+50°C Water, air, EL heating oil* -30°Cto+80°C Diesel fuel (gas oil) with added RME** -30°Cto+70°C
HOSE CONNECTIONS
ABCD
Item no. Description Type Diameter
12 00004 14 403|WG1889244 HoseconnectionGS4 | €1,39 / €0,97 (A) 4mm 12 00004 14 603|WG1889247 HoseconnectionGS6 | €1,74 / €1,22 6mm
12 00004 14 803|WG1889250 HoseconnectionGS8 | €1,74 / €1,22 8mm
12 00004 14 402|WG1889243 HoseconnectionYS4 | €2,26 / €1,58 (B) 4mm 12 00004 14 601|WG1889245 HoseconnectionYS6 | €3,31 / €2,31 6mm 12 00004 14 801|WG1889248 HoseconnectionYS8 | €2,26 / €1,58 8mm
12 00004 14 401|WG1889242 HoseconnectionTS4 | €1,74 / €1,22 (C) 4mm
12 00004 14 602|WG1889246 HoseconnectionTS6 | €1,91 / €1,34 6mm
12 00004 14 802|WG1889249 HoseconnectionTS8 | €2,44 / €1,71 8mm
12 00004 14 860|WG1889251 RestrictorGRS8/6 | €1,80 / €1,26 (D) 6mm/8mm
www.wilminkengineparts.com/sale RELEASING PLIERS FOR USE WITH SAE QUICK COUPLERS ON FUEL LINES
The pliers enable one-handed opening Weight: approx.300g of SAE quick couplers on fuel lines. Package size: 80×80×320mm
• Safe handling • Plier opening with return spring (self-opening)
Can be used in practically all vehicles.
Item no. 12 00005 14 001 | WG2043199 €16,53 / €11,57
RELEASING/CIRCLIPPLIERSFORSAEQUICKCOUPLERSONFUELFILTERS
The pliers are needed when replacing Weight: approx.100g fuelfiltersequippedwithquickcouplers. Package size: 81×80×320mm This helps to avoid damage to the SAE quick couplers.
Item no. 12 00005 14 002 | WG2043200 €16,53 / €11,57
www.wilminkengineparts.com/sale FUEL SUPPLY 18|19
FUEL PRESSURE TEST KIT
This fuel pressure test kit enables the Weight: approx.4,800g pressureandflowratetobemeasured Package size: 440×240×210mm without dismantling the fuel pump.
All common fuel delivery systems (common rail, pump-nozzle injector, distributor pumps and diesel inline pump systems with and without return side up to8bar/120psipressure)canbechecked for faults using the fuel pressure test kit.
Specifications: Item no. 12 00003 14 900 | WG1889235 Max.pressure:8bar(120psi) €1.198,50 / €838,95 Extensivedirectionsforuse,withtest instructions, value tables and guidelines for fault diagnosis are provided to assist with troubleshooting.
NOTE Not suitable for alternative fuels with high ethanol content.
Test setup in fuel system with return Test setup in fuel system without return (demand-driven)
www.wilminkengineparts.com/sale REPAIR KIT FOR FUEL LINES
Repairing fuel lines is often problematic Scope of supply: if the required components are not The most common connections for fuel available. By means of the repair kit, filters,fuelpumpconnectorsandfuel smaller defective spots on fuel lines can pumps. berepairedquicklyandefficiently: Operatingpressure:max.5barabsolute • Rusted through areas on steel pipes • Embrittled areas on plastic pipes Weight: approx.2,560g • Kinked plastic tubes Package size: 510×320×60mm • Broken plugs, e.g. from disassembly duringfilterreplacement • Suitable for steel or plastic pipes with Item no. 12 00002 14 900 | WG1889214 anoutsidediameterof8or10mm. €135,72 / €95,00 • Junctionsofthedifferentmaterialsare possible(plasticpipe–steeltube; rubberhose–steeltube;rubberhose - plastic pipe).
NOTE Not suitable for rapeseed methyl ester (RME).
www.wilminkengineparts.com/sale FUEL SUPPLY 20 | 21
REFILLPACKAGES–REPAIRKITFORFUELLINES
Item no. Fig. Designation Content (quantity) 12 00002 14 901 NaRefillpack1 SAEplug–straight ( WG1889215 (SAEplug–straight) 7.89–8(3) €13,05 / €9,14 9.89–10 (3)
12 00002 14 902 NaRefillpack2 SAEplug–90°angle ( WG1889216 (SAEplug–90°angle) 7.89–8 (3) €13,92 / €9,74 9.89–10(3)
12 00002 14 903 NaRefillpack3 Pipeconnector–straight (R WG1889217 (pipeconnector–straight) forØ8mm(8) €17,40 / €12,18 for Ø 10 mm (8)
12 00002 14 904 NaRefillpack4 Pipeconnector–angled T-pipe connector (R WG1886666 T (pipeconnector–angled,T-pipe forØ8mm(3) forØ8mm(1) €12,18 / €8,53 connector) for Ø 10 mm (3)
12 00002 14 905 Na Refillpack5 Normaquick double connection Reducingconnection– (Sc WG1889218 (hose connector) Ø8mm,S5/16–6(2) straight €6,09 / €4,26 Ø10mm,S3/8–5/16(2) Ø10–8mm(2)
12 00002 14 906 Refillpack6 Steel pipe section Fuel hose WG1889219 (steeltube/fuelhose) Ø8×450mm(2) Ø8×450mm(2) €26,10 / €18,27 Ø10×450mm(2) Ø10×450mm(2)
12 00002 14 907 Refillpack7 Plastic pipe section Single collar bushing WG1889220 (pipesections/sleeves) Ø8×50mm(5) Ø6×0.4×22 (5) €15,66 / €10,96 Ø10×50mm (5) Ø8×0.4×22 (5) Ø8×450mm (2) Ø10×450mm(2) 12 00002 14 908 Refillpack8 Hose clamp WG1889221 (clamps) 015.3–706R(20) €15,66 / €10,96 016.6–706R(20)
12 00002 14 909 NaRefillpack9 Normaquick double connection ( WG1889222 (8mmdoubleconnection) Ø8mm,S5/16–6(10) €10,44 / €7,31
12 00002 14 910 Na Refillpack10 SAEplug–90°angle ( WG1837636 g (SAEplug–90°angle) 7.89–8(10) €22,62 / €15,83
12 00002 14 911 N Refillpack11 SAEplug–straight ( WG1889223 (SAEplug–straight) 7.89–8 (10) €17,12 / €11,99
12 00002 14 912 Na Refillpack12 Pipeconnector–angled (R (10) WG1889224 mm)(pipeconnector–8mmangled) forØ8mm €14,79 / €10,35
12 00002 14 913 Na Refillpack13 Pipeconnector–angled (R WG1889225 mm)(pipeconnector–10mmangled) for Ø 10 mm (10) €17,40 / €12,18
12 00002 14 914 Na Refillpack14 T-pipe connector (T WG1889226 (T-pipeconnector8mm) forØ8mm (10) €14,79 / €10,35
12 00002 14 915 Na Refillpack15 T-pipe connector (T WG1889227 (T-pipe connector 10 mm) for Ø 10 mm (10) €20,01 / €14,01
www.wilminkengineparts.com/sale QUICK COUPLERS DISASSEMBLY TOOL
Motorserviceoffersasetofeighttools Weight: approx.700g to facilitate the release of quick couplers Package size: 250×60×230mm (quick connectors), which are used by many vehicle manufacturers. The tools are bent to enable easier access to the couplers.
The set includes the sizes: • 8mm(⁵⁄₁₆") • 9.5mm(⅜") • 9.5mm(⅜")coolingline • 9.5mm(⅜")oilfeedline Item no. 12 00005 14 003 | WG1889256 • 13 mm (½") €99,00 / €69,30 • 16mm(⅝") • 19 mm (¾") • 22mm(⅞")
www.wilminkengineparts.com/sale FUEL SUPPLY 22 | 23
FUEL PUMP FITTING TOOL
Thefittingtoolisausefulauxiliaryfor Weight: approx.600g removing/fittingfuelpumpsWiththis Package size: 150×55×55mm low-cost tool, you no longer need to replace the complete fuel pump including mounting–nowjustthefuelpumpitself is replaced.
The use of the tool is described in detail in the assembly instructions. This is included with Pierburg fuel pumps.
Item no. 12 00005 14 004 | WG1889257 €10,44 / €7,31
The tool can be used for the following fuel pumps:
Item no. Manufacturer Model 7.22013.02.0 BMW 5series(E39) 7.22013.57.0 BMW X5(E53) 7.22013.61.0 BMW M5(E39) 7.22013.69.0 BMW 7series(E65/66/67) 7.28303.60.0 Volkswagen GolfIV/V,Passat1.9/2.0TDI 7.28303.70.0 Audi A4 BMW 520d,525d,530d 7.50007.50.0 BMW X5(E53) 7.50111.60.0 Volkswagen Fox1.4TDI,Passat1.9/2.0TDI,Tiguan2.0TDI
www.wilminkengineparts.com/sale 5 AIR CONDITIONING
REPAIR KIT FOR AIR CONDITIONING LINES
Thisrepairkitoffersaquick,cost-effective Weight: approx.1,800g means of repairing minor damage to air Package size: 325×275×170mm conditioning lines by cutting out the damaged pipe section and replacing it withaflexiblescrewconnection.
All the advantages at a glance: • Nobulkyorspecialistfittingtools required • Short air conditioning line and hose insertionlengthsforfittinginsmall engine compartments Item no. 12 00001 15 900 | WG2047569 • Allows for small radii €200,10 / €140,07 • Nopipebendingrequired–sothereis no damage to the pipe • Negligiblereductioninflowrate • No sealing chemicals required for mounting • High-quality screw connection coating –preventscontactcorrosionbetween the screw connection and aluminium air conditioning lines • SuitableforR12,R134aandR1234yf refrigerants • Operatingpressure:max.35bar • Burstpressure:over60bar
www.wilminkengineparts.com/sale AIR CONDITIONING 24|25
REFILLPACKAGES–REPAIRKITFORAIRCONDITIONINGLINES
Item no. Fig. Designation Content (quantity) 12 00001 15 901 Refillpackageconnectionset8mm Connecting tubes (2) WG2047570 Cap nuts (2) €30,45 / €21,32 Cutting ring (2) Earclamps(016,0-706R)forpipeexternalØ8mm(4)
12 00001 15 902 Refillpackageconnectionset10mm Connecting tubes (2) WG2047571 Cap nuts (2) €33,93 / €23,75 Cutting ring (2) Earclamps(016,0-706R)forpipeexternalØ10mm(4)
12 00001 15 903 Refillpackageconnectionset12mm Connecting tubes (2) WG2047572 Cap nuts (2) €35,67 / €24,97 Cutting ring (2) Earclamps(019,2-706R)forpipeexternalØ12mm(4)
12 00001 15 904 Refillpackageconnectionset16mm Connecting tubes (2) WG2047573 Cap nuts (2) €52,20 / €36,54 Cutting ring (2) Earclamps(021,0-706R)forpipeexternalØ16mm(4)
12 00001 15 905 Refillpackageconnectionset18mm Connecting tubes (2) WG2047574 Cap nuts (2) €60,90 / €42,63 Cutting ring (2) Earclamps(025,6-706R)forpipeexternalØ18mm(4)
12 00001 15 906 RefillpackagerefrigeranthoseDN08 RefrigeranthoseDN08 WG2047456 inaccordancewithSAEJ2064TypeC(1 m) €66,12 / €46,28
12 00001 15 907 RefillpackagerefrigeranthoseDN10 Refrigerant hose DN 10 WG2047457 inaccordancewithSAEJ2064TypeC(1 m) €71,34 / €49,94
12 00001 15 908 RefillpackagerefrigeranthoseDN13 Refrigerant hose DN 13 WG2047458 inaccordancewithSAEJ2064TypeC(1 m) €73,08 / €51,16
12 00001 15 909 RefillpackagerefrigeranthoseDN16 RefrigeranthoseDN16 WG2047459 inaccordancewithSAEJ2064TypeC(1 m) €84,39 / €59,07
www.wilminkengineparts.com/sale 6 MOUNTING
PISTON RING MOUNTING SET
Tool set, comprising piston ring pliers, Weight: approx.2,500g pistonringscuffbandsandfeeler Case size: 450×360×106mm gauge in a stable tool case. Suitable for mounting pistons and piston rings in passenger cars and utility vehicles.
Pistonringpliersensurethesafefitting and removal of piston rings. Damage to pistons and piston rings, such as scratches,fracturesandexcessivestrains is prevented. The continuously adjustable piston ring Item no. 12 00001 16 900 (passenger cars) scuffbandsguaranteequickandsafe WG1814892 insertion of the pistons in the cylinder €104,93 / €73,45 bores. They are made from special spring Item no. 12 00002 16 900 (utility vehicles) band steel with burnished, partially WG1889228 nickel-plated surface. €106,14 / €74,30
www.wilminkengineparts.com/sale MOUNTING 26|27
Scope of supply: • Feelergauge0.05–1.0mm13blades, bright nickel-plated shell • Piston ring pliers for piston ring diameter50–110mm* • Piston ring pliers for piston ring diameter110–160mm* • Pistonringscuffbandforpiston diameter53–125mm,height3"** • Pistonringscuffbandforpiston diameter90–175mm,height4"** • Plastic case
Item no. 12 00001 16 900 (passenger cars) | WG1814892 | €104,93 / €73,45
Scope of supply: • Feelergauge0.05–1.0mm13blades, bright nickel-plated shell • Piston ring pliers for piston ring diameter110–160mm* • Piston ring pliers for piston ring diameter60–160mm* • Pistonringscuffbandforpiston diameter90–175mm,height4"** • Pistonringscuffbandforpiston diameter90–175mm,height3"** • Plastic case
Item no. 12 00002 16 900 (utility vehicles) | WG1889228 | €106,14 / €74,30
* It may not be possible to use this tool for all piston ring designs. ** Onlysuitabletoacertainextentforcylinderlinerswithfireringandrelief.
www.wilminkengineparts.com/sale PISTON RING PLIERS
Pistonringpliersensurethesafefitting Piston ring pliers for piston ring diameters and removal of piston rings. Damage such between50and110mm* asscratches,cracksandexcessivestrain Item no. 12 00003 16 001 (passenger cars) on the pistons and piston rings are Weight: approx.300g avoided. The surface of the pliers is bright Package size: max.220×150×20mm nickel-plated. Piston ring pliers for piston ring diameters between110and160mm* Item no. 12 00003 16 002 (utility vehicles) Weight: approx.300g Package size: max.280×200×25mm
Item no. 12 00003 16 001 (passenger cars) | WG1889236 | €13,05 / €9,14 Item no. 12 00003 16 002 (utility vehicles) | WG1889237 | €13,92 / €9,74
Piston ring pliers for piston ring diameters between60and160mm* Item no. 12 00003 16 003 Weight: approx.250g Package size: max.220×140×20mm
Item no. 12 00003 16 003 | WG1889238 €8,53 / €5,97
* It may not be possible to use this tool for all piston ring designs.
www.wilminkengineparts.com/sale MOUNTING 28|29
CIRCLIP PLIER SET
In straight version, the circlip plier set is Weight: approx.600g suitable for inner and outer circlips with Package size: 127×40×192mm a spring. The surfaces of the pliers are bare, their handles are made from blue plastic.
Set, comprising: • 140mmlongforinnercirclips: 10–25mm • 180mmlongforinnercirclips: 19–60mm • 140mmlongforoutercirclips: Item no. 12 00003 16 004 | WG2043309 10–25mm €59,16 / €41,41 • 180mmlongforoutercirclips: 19–60mm
www.wilminkengineparts.com/sale PISTON RING SCUFF BANDS
The continuously adjustable piston ring Scope of supply: scuffbandsguaranteequickandsafe Scuffbandwithtightener insertion of the pistons in the cylinder bores. They are made from special spring Pistonringscuffbandforpistondiameters between53to125mm,height3"* band steel with burnished, partially Item no. 12 00004 16 353 nickel-plated surface. (passenger cars – height 3")
Weight: approx.300g Package size: approx.90×90×100mm
Pistonringscuffbandforpistondiameters between90to175mm,height4"*
Item no. 12 00004 16 353 (passenger cars – height 3") | WG1814867 | €12,07 / €8,45 Item no. 12 00004 16 490 (utility vehicles – height 4" ) Item no. 12 00004 16 490 (utility vehicles – height 4" ) | WG1815676 | €13,67 / €9,57 Item no. 12 00004 16 390 (utility vehicles – height 3") | WG1889252 | €10,61 / €7,43 Weight: approx.300g Package size: approx.90×90×120mm
Pistonringscuffbandforpistondiameters between90to175mm,height3"* Item no. 12 00004 16 390 (utility vehicles – height 3")
Weight: approx.300g Package size: approx.110×110× 130 mm
*Onlysuitabletoacertainextentforcylinderlinerswithfire ring and relief.
www.wilminkengineparts.com/sale MOUNTING 30 | 31
PISTON MOUNTING RING
The mounting ring is used for easy Weight: approx.110g assembly of pistons for cylinder liners Package size: 165×165×25mm with oil scraper ring.
Can be used for cylinder diameter: 130 mm
Item no. 12 00005 16 130 | WG1889258 €11,31 / €7,92
PISTON ASSEMBLY WITH MOUNTING RING
01 02
Insert the mounting ring Push the piston with in place of the oil scuffbandoverthe scraper ring. mounting ring into the cylinder liner.
03 04
Once the piston is Insert the oil scraper completely inserted, ring again and test the remove the mounting smooth running of the ring. piston.
www.wilminkengineparts.com/sale 7 MEASURING AND TEST DEVICES
MEASUREMENT BRIDGE — LARGE
The measurement bridge made of Scope of supply: anodised aluminium is suitable for Measurement bridge in transparent plastic dialgaugeswith8mmdiameter pull-outbox (screw clamping). It can be used for measuring piston protrusion, cylinder Weight: approx.250g liner protrusion, valve recess, and many Package size: 225×40×40mm other things.
• 3-way adjustable • Internal spacing of the seating points: 94/134/174mm
Item no. 12 00003 17 001 | WG1821617 €44,97 / €31,48
MEASUREMENTBRIDGE–SMALL
Measurement bridge for measuring the Weight: approx.400g valverecess,forexample. Package size: 82×30×15mm
Totallength:82mmwitha8mmlocating hole for the dial gauge with screw clamping.
Item no. 12 00003 17 004 | WG2043198 €43,50 / €30,45
www.wilminkengineparts.com/sale MEASURING AND TEST DEVICES 32 | 33
BRACKET FOR DIAL GAUGE
Bracket for dial gauge for measuring Weight: approx.400g e.g. the piston protrusion and cylinder Package size: 85×85×105mm liner protrusion.
Totallength:90mmwitha8mmlocating hole for the dial gauge with screw clamping.
Item no. 12 00003 17 003 | WG2043197 €43,50 / €30,45
DIAL GAUGE
• Metal housing and outer ring Scope of supply: • Measuringrange:0–10mm dialgaugeinaplasticbox • Smallest reading: 0.01 mm • For locating holes with a diameter Weight: approx.200g of8mm Package size: 160×80×60mm
Item no. 12 00003 17 002 | WG1889239 €38,28 / €26,80
www.wilminkengineparts.com/sale FEELER GAUGE
The feeler gauge is suitable for measuring Scope of supply: the valve clearance, ring joint clearance feeler gauge with 13 blades and nickel- on piston rings and for many other plated shell in a transparent plastic applications. pull-outbox
• Measuringrange:0.05–1.00mm Weight: approx.80g • Blade length: 100 mm Package size: 105×20×20mm
Item no. 12 00002 17 001 | WG1889229 €5,48 / €3,84
LONG FEELER GAUGE
The long version of the feeler gauge Scope of supply: is suitable for measuring the valve feeler gauge with 11 blades on a ring in clearance, ring joint clearance on piston atransparentplasticpull-outbox rings and for many other applications.
• Measuringrange:0.1–0.6mm Weight: approx.80g • Blade length: 200 mm Package size: 205×20×20mm
Item no. 12 00002 17 002 | WG1889230 €6,96 / €4,87
CONICAL FEELER GAUGE
The conical feeler gauge is a precision Scope of supply: measuring tool for determining the ring feeler gauge (conical) made from stainless joint clearance on piston rings and for steelinpull-outboxmadefrom measuring other distances and gap transparent plastic dimensions. Weight: approx.30g
• Measuringrange:0.12–1.0mm Package size: 200×20×1mm • Reading accuracy: 0.01 mm
Item no. 12 00002 17 003 | WG1889231 €123,54 / €86,48
www.wilminkengineparts.com/sale MEASURING AND TEST DEVICES 34|35
PLASTIC GAUGE ENGINE BEARING MEASURING STRIP
The plastic gauge measuring strip enables Scope of supply: a simple but accurate measurement of 10×measuringstrips,measuring bearing clearances and gap dimensions. instructions and measuring scale in Areas of application include crankshaft transparentplasticpull-outbox and connecting rod bearings as well as situations in which a feeler gauge cannot Weight: approx.30g be used. Package size: 150×42×20mm
Application: The measuring strips are placed on the shaft across the sliding surface. The bearing caps are put in place and secured Item no. 12 00004 17 001 | WG1889253 with the prescribed tightening torques. €9,57 / €6,70 After the bearing caps are removed, the bearing clearance can be determined from the thickness of the measuring strips using the measuring scale.
Further application possibilities: Determining unevenness on cylinder head sealingfacesandflangeconnections.
• Measuring range: 0.025–0.175mm/ 0.001–0.007inch
www.wilminkengineparts.com/sale CALLIPER
High-grade calliper with rapid adjustment, Scope of supply: crosstipsandflatdepthmeasuringstick calliper in leather-look bag madefromstainless,hardenedsteel– with matt chromium-plated scale and Weight: approx.240g vernier. Suitable for outside, inside, step Package size: approx.260×95×15mm and depth measurement.
• Measuringrange:0–150mm • Jawlength:40mm • Display in mm and inches • Vernier1/20mmor1/128inches
Item no. 12 00001 17 003 | WG1889208 €26,10 / €18,27
CALLIPER WITH DIAL GAUGE
Precision calliper with dial gauge, drive Scope of supply: roller,crosstipsandflatdepthmeasuring calliper in sturdy plastic case stick made from stainless, hardened steel. The scale dial is matt chromium-plated, Weight: approx.300g the toothing is hardened and precision- Package size: approx.250×90×28mm ground, the scale dial is rotatable. Suitable for high-precision outside, inside, step and depth measurements.
• Measuringrange:0–150mm • Reading accuracy: 0.01 mm • Jawlength:40mm Item no. 12 00001 17 001 | WG1889206 • Withfixingscrew €40,89 / €28,62
www.wilminkengineparts.com/sale MEASURING AND TEST DEVICES 36|37
DIGITAL CALLIPER
Thedigitalcalliperisextremelyeasyto Scope of supply: operate and impresses with outstanding digital calliper incl. battery in a sturdy measuring accuracy. plastic case.
Technical data and equipment: Weight: approx.300g • 5-digitLCdisplay Package size: approx.250×90×28mm • Measuring range of0–150mm/6inches • Measuring unit selectable inmm/inches • Resolution0.01mm/0.0005inch • Zerosetting key Item no. 12 00001 17 002 | WG1889207 • Instantaneous readout €27,84 / €19,49 • Fixingscrew • Rapid adjustment • Cross tips for inside measurement • Offsetjawendsforcoremeasurement • Depth gauge • Thread dimension table on the rear • Data output • Made of high-grade stainless tool steel, chromium-plated
HARDNESS TESTER
Precision hardness tester (sclerometer) for Scope of supply: hardness testing on all surface-hardened Rebound hardness tester in nickel-plated components. version, conversion chart, quality wood case. Application example: For checking the hardness of journals Weight incl. package: 500g in crankshafts. Based on the hardness Package size: 200×80×32mm values determined by the measurement, the condition and reusability of crankshafts can be assessed.
The drop hammer is allowed to fall Item no. 12 00005 18 001 | WG1889260 vertically onto the surface to be tested €991,80 / €694,26 and then rebounds. At the highest rebound point the hammer is held by a safety catch. The rebound value can be read out from the scale and converted to HB/HV/HRCandtensilestrengthusing the table.
www.wilminkengineparts.com/sale 8 HONING TOOL
DIAMOND HONING STONES
The plastic-bound diamond honing Scope of supply: stones on a metal support are used for diamondhoningstonesinaplasticbox professionalfinemachiningofaluminium cylinder sliding surfaces. They achieve Weight: approx.60g perfect machining results. Package size: approx.110×75×30mm
• HoningstonedimensionsLxWxH: 80×5×6mm The special composition of diamond • Thickness of metal support: 3 mm honing stones is intended for the • Temperature-resistant machining of aluminium silicon alloys. uptomax.80°C The honing stones are not suitable for Item no. 12 00002 18 002 | WG1889233 Attaching the honing stones onto a stone grey cast iron or other ferrous material. €261,00 / €182,70 carrier by clamping or gluing.
NOTE When machining, at least four of these strips are required for each honing tool. Commercially available honing oil can be used as coolant and lubricant.
ATTACHING THE DIAMOND HONING STONES
Variant 1: Variant 2: Gluing the honing stones onto a support and then using Using a clamping system for the honing a clamping system. stones.
01 02
02
03
04 06 04 01 Adhesive 02 Diamond honing stone 03 Support plate with groove 05 05 04 Locking screw 05 Honing stone holder with clamping system 06 Spacer www.wilminkengineparts.com/sale HONING TOOL 38|39
SILICON EXPOSING STRIPS
Exposingstripswithabrasiveparticlesof Scope of supply: silicon carbide bound in a porous plastic 2×exposingstripsinaplasticbox body.Formechanicalexposureand rounding of silicon crystals on ALUSIL® Weight: approx.60g and LOKASIL® cylinder sliding surfaces. Package size: approx.110×75×30mm Usingtheexposingstripsguaranteesideal and safe machining results.
• HoningstonedimensionsLxWxH: 80×10×10mm NOTE • Temperature-resistant It is only possible to attach the honing Item no. 12 00002 18 003 | WG1889234 uptomax.80°C stones onto a stone carrier by gluing. €75,34 / €52,74 When machining, at least four of these strips are required for each honing tool. Commercially available honing oil can be used as coolant and lubricant.
ATTACHING THE EXPOSING STRIPS Itisnotpossibletoclampthesoftandporousexposingstrips.Theexposingstripscanonlybeattachedbybeinggluedonto astonecarrier.Forgluingcommerciallyavailableoneortwo-packadhesivesthathaveasufficientfinalstrengthandarechemically resistant to oils, acids and bases are suitable.
Gluingtheexposingstripsandthenusingaclampingsystem. A clamping system cannot be used for the exposingstrips.
01 02
02
03
04 01 Adhesive 02 Exposingstrip 03 Support plate 05 04 Locking screw 05 Honing stone holder with clamping system
www.wilminkengineparts.com/sale 9 GENERAL TOOLS AND AUXILIARIES
BOX SPANNER SET
96-pieceboxspannersetmadefrom Scope of supply: chromium-vanadium steel. 96-partboxspannersetinsturdyplastic • ½ inch and ¼ inch lever reversible case ratchet • Variousextensionsandjoints Weight: approx.6,000g • Quick-ejection mechanism for fast Case size: 380×280×80mm socket changes • Shortandlonghexagoninserts from4to32mm • 16and21mmspark-plugsockets • InsertsforTorxscrews,hexagon sockets, cross-recessed head screws Item no. 12 00003 18 001 | WG1889240 and slotted head screws. €113,10 / €79,17
RATCHET COMBINATION WRENCH SET
12-piece ratchet combination wrench set Weight: approx.2,700g in a roll-up case. Package size: 330×90×70mm
• 8,10,12,13,14,15,16,17,18,19, 22,24mm • 72teeth • Chromium-vanadium, matt chromium-plated
Item no. 12 00006 18 010 | WG2043201 €200,10 / €140,07
www.wilminkengineparts.com/sale GENERAL TOOLS AND AUXILIARIES 40|41
SILICON BRUSH SET
Silicon brushes are ideal for dust- and Scope of supply: dirt-free application of lubricants. They 3×siliconbrusheswiththedimensions: are particularly advisable for oiling engine • Length:approx.175mm/ bearings and sliding surfaces during brushwidth:approx.30mm engine assembly. • Length:approx.200mm/ brushwidth:approx.40mm • Length:approx.350mm/ brushwidth:approx.40mm
Weight: approx.100g Package size: 380×80×30mm
Item no. 12 00007 18 003 | WG2043310 €8,70 / €6,09
SPECIAL HAND CLEANER
The special hand cleaning paste for heavy Packing unit: soiling cleans economically and gently 12tubes(250ml)incardboardbox through abrasive particles. It is solvent- free and pH-neutral on the skin. Soap-free Weight: 3,770g and based on walnut shell powder, the Package size: 217×167×212mm paste reliably removes oils, graphite, metal dust, soot, grease and lubricants.
• Tubecontent:250ml • Tubeweight:approx.295g
The hand cleaner is a German brand-name Item no. 12 00001 19 001 | WG1888682 product, manufactured according to the €4,35 / €3,05 specificationsofthecosmeticsindustry.
www.wilminkengineparts.com/sale KNOW-HOW TRANSFER PROFESSIONAL KNOWLEDGE FROM THE EXPERTS
WORLDWIDE TRAINING NEWS Direct from the manufacturer Regular information via e-mail Eachyear,around4,500mechanicsandengineersbenefit Subscribe online to our free newsletter now and receive from our training courses and seminars, which we hold regular information about additions to the product range, on-site in locations across the world or in our training centres technical publications and much more. in Neuenstadt, Dormagen and Tamm (Germany). INDIVIDUAL INFORMATION TECHNICAL INFORMATION Especially for our customers From practical experience for practical use Weprovideextensiveinformationandservicesrelatingtoour Our Product Information and Service Information publica- wide range of services: e.g. personalised sales-promoting tions, technical brochures and posters keep you at the materials, sales support, technical support and much more. forefront of the latest technological developments.
TECHNICAL VIDEOS Knowledge transfer via video TECHNIPEDIA Our videos provide you with useful information on our Technical information on all aspects of the engine products,suchashands-onfittinginstructionsandsystem We share our know-how with you in our Technipedia. You can descriptions. getprofessionalknowledgedirectfromexpertshere.
MOTORSERVICE APP PRODUCTS IN FOCUS ONLINE Access technical know-how on the move Our solutions explained clearly Here,youwillfindthelatestinformationandservicesrelating Interactive elements, animations and video clips provide to our products quickly and easily. interesting information about our products in and around the engine. SOCIAL MEDIA Always up to date ONLINESHOP Your direct access to our products Orderatanytime.Quickavailabilitycheck.Extensiveproduct search by engine, vehicle, dimensions etc.
www.ms-motorservice.com
www.wilminkengineparts.com/sale www.wilminkengineparts.com/sale HEADQUARTERS: MS Motorservice International GmbH Wilhelm-Maybach-Straße14–18 74196Neuenstadt,Germany www.ms-motorservice.com
www.ms-motorservice.com ©MSMotorserviceInternationalGmbH–50003931-02–EN–03/19(032019)
www.wilminkengineparts.com/sale