Forest planning toolbox
A success story Francis Charette, FPInnovations
Son of a sawyer 3rd generation, John wants to bring his company to the next level by applying pull management principle
John Doe
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About John
John and his team are responsible for ensuring a stable supply for many Canadian sawmills.
It must also ensure that his sawmills are able to generate maximum benefit in terms of supply assigned to it. John doe His team has just received the harvesting sectors available for President, Forest Product the next 10 years
2025 John asked FPInnovations to assist in the implementation of decision support system to enable it to achieve its profitability targets
3 © 2016 FPInnovations. All rights reserved. Copying and redistribution prohibited. ® FPInnovations, its marks and logos are trademarks of FPInnovations. A story in 7 chapters
Resource Forest Operations Sawmill Wood yard
Sec. Processing Wood Value Network
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FOREST TRANSPORT YARD SAWMILL KILN PLANER SHIPYARD
FPInterface
NCCruise - IGMap ForestPlan
MaxTour Multi-facility optimization
FPWoodValue
Optitek
Sort yard sim Mill yard sim
5 © 2016 FPInnovations. All rights reserved. Copying and redistribution prohibited. ® FPInnovations, its marks and logos are trademarks of FPInnovations. How to maximally enhance the resources? 6 © 2016 FPInnovations. All rights reserved. Copying and redistribution prohibited. ® FPInnovations, its marks and logos are trademarks of FPInnovations. Timber supply
. NCCruise S3 ▫ Forest inventory compiler at the product level S2
S1
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Legend Peeler vol. (m3/ha) Prediction Map Legend . Enhance Forest [plots1_pr_txt].[plots_vol7.txt.Peel_Tot] Peeler vol. (m3/ha) Filled Contours Prediction Map [plots1_pr_txt].[plots_vol7.txt.Peel_Tot]0 – 21 Filled 21Contours – 38 Inventory (IGMap) 038 – 21– 52 2152 – – 38 63 3863 – – 52 72 52 – 63 72 – 80 63 – 72 ▫ Visual representation 80 – 89 72 – 80 89 – 100 80 – 89 100 – 114 89 – 100 of the volume for 100114 – – 114 131 114131 – – 131 152 131152 – – 152 178 152178 – – 178 209 each product 178209 – – 209 421 209 – 421 ▫ Identify sector of the highest value product (peeler, large sawlog)
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What will be the supply cost? Which equipment to use?
9 © 2016 FPInnovations. All rights reserved. Copying and redistribution prohibited. ® FPInnovations, its marks and logos are trademarks of FPInnovations. Forest operations (harvesting)
Site Stand attribute . Optimal equipment . Supply cost forecast
. Productivity drivers Productivity curve
Harvesting system
10 © 2016 FPInnovations. All rights reserved. Copying and redistribution prohibited. ® FPInnovations, its marks and logos are trademarks of FPInnovations. Forest Operations (transportation)
. Predicting the transportation cost . How to avoid cost fluctuation . Backhaul opportunity
11 © 2016 FPInnovations. All rights reserved. Copying and redistribution prohibited. ® FPInnovations, its marks and logos are trademarks of FPInnovations. How to maximize yard management (wood handling and inventory)?
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. Optimal wood yard equipment team . Best yard design . Overall evaluation of the wood yard management
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. Benchmarking . Different simulation wood and mill yard design . Quantitative evaluation of the wood yard
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Remote sensing application for yard monitoring . Wood pile volume calculation based on image analysis . Biomass temperature monitoring through IR imagery
15 © 2016 FPInnovations. All rights reserved. Copying and redistribution prohibited. ® FPInnovations, its marks and logos are trademarks of FPInnovations. Does my mills have the right configuration in regard to the resources that we have and the market that we aim for?
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. Is the sawmill equipment adapted for this type of log diet? . Will the mill be well balanced with these new harvesting sectors
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. Is it time to renew some equipment?
Log Flow Optimal breakdown simulation scenario OptitekTM Simul8TM ($)
18 © 2016 FPInnovations. All rights reserved. Copying and redistribution prohibited. ® FPInnovations, its marks and logos are trademarks of FPInnovations. How to optimize my secondary processing network?
19 © 2016 FPInnovations. All rights reserved. Copying and redistribution prohibited. ® FPInnovations, its marks and logos are trademarks of FPInnovations. Multi-facility Planning Optimization
▫ New optimization tool for Multiple Sawmills lumber secondary processing Processing ▫ Objective: Maximize secondary processing margin Kiln Planer Sorter Resaw ▫ Demo prototype built, available at: Finished https://mds.fpinnovations.ca Goods
Bulk Barge Container
20 © 2016 FPInnovations. All rights reserved. Copying and redistribution prohibited. ® FPInnovations, its marks and logos are trademarks of FPInnovations. How to quickly value a woodlot from my mills point of view? MY VALUE?
21 © 2016 FPInnovations. All rights reserved. Copying and redistribution prohibited. ® FPInnovations, its marks and logos are trademarks of FPInnovations. Wood Value
. Integration and https://woodvalue.fpinnovations.ca/ simplification of FPInterface and Optitek . We kept only the most significant variable ($$$) . Pre-simulation and database creation
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. Timber sales https://woodvalue.fpinnovations.ca/ . Unwanted change to the harvesting plan ▫ Weather ▫ Market fluctuation ▫ Mill constraint . Prediction of the final basket of product
23 © 2016 FPInnovations. All rights reserved. Copying and redistribution prohibited. ® FPInnovations, its marks and logos are trademarks of FPInnovations. Wood doesn't have all the same value
1 m³ 1 m³ ≠
8 $ 12 $ 24 © 2016 FPInnovations. All rights reserved. Copying and redistribution prohibited. ® FPInnovations, its marks and logos are trademarks of FPInnovations. How to optimize the whole network?
25 © 2016 FPInnovations. All rights reserved. Copying and redistribution prohibited. ® FPInnovations, its marks and logos are trademarks of FPInnovations. Network (from the market to the stump)
. What to produce in which mill? . Which bucking card to apply? . Right wood, right mill, right time, right process(allocation)
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. Use one metric to evaluate all decisions (profit) . Integrate markets and sawmills into harvest planning . Run numerous “what-if” scenarios
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FOREST TRANSPORT YARD SAWMILL KILN PLANER SHIPYARD
FPInterface
NCCruise - IGMap ForestPlan
MaxTour Multi-facility optimization
FPWoodValue
Optitek
Sort yard sim Mill yard sim
© 2016 FPInnovations. All rights reserved. Copying and redistribution prohibited. ® FPInnovations, its marks and logos are trademarks of FPInnovations.
28 Follow us on www.fpinnovations.ca
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