GUNSMITHING AND TOOL MAKING BIBLE
GUNSMITHING AND TOOL MAKING BIBLE
Action Books
1 GUNSMITHING AND TOOL MAKING BIBLE
ABOUT THE AUTHOR
2 GUNSMITHING AND TOOL MAKING BIBLE
INTRODUCTION
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MILLING MACHINES
GENERAL TYPES
VERTICAL MILLING MACHINES
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UP AND DOWN MILLING
CUTTER TEETH
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CUTTING SPEEDS FOR MILLS
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ARBOR-MOUNTING MILLING CUTTERS
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PLAIN MILLING CUTTERS
ANGULAR MILLING CUTTERS
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PLAIN MILLING CUTTERS
FLY CUTTERS
T-SLOT CUTTERS
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WOODRUFF KEY SEAT CUTTERS
SIDE MILLING CUTTERS
METAL-SLITTING SAWS
HOLDING THE WORK PIECE ON THE TABLE
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DOWN MILLING
UP MILLING
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SPEED, FEED, AND DEPTH OF CUT
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ADJUSTING THE LOCATION OF THE WORK PIECE TO THE CUTTER
ANGLE PLATE
ROTARY TABLE
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UNIVERSAL DIVIDING HEAD
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EQUIPMENT AND TOOLS
LATHE
OIL PAN
TOOL POST GRINDER
MILLING MACHINE
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DRILL PRESS
SHAPER
SAWS
HEAT TREAT FURNACE
MEASURING AND LAYOUT TOOLS
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MICROMETER
MICROMETER (DEPTH)
MICROMETER (INSIDE AND OUTSIDE)
GAUGES
HEAD SPACE GAUGES
ANGLE AND RADIUS GAUGE
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LEVELS
TOOL STEEL
SILVER SOLDER
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CONVERTING THE LATHE
GOOD OIL AND PLENTY OF IT
OIL TRAY
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CHUCK COVER
HYDRAULIC PUMP
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COOLANT VISCOSITY
COOLANT VOLUME REQUIREMENTS.
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STARTER BUSHING
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BUSHING (HEAT TREATING)
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DIMENSIONS FOR THE STARTER BUSHING HOLE
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MICROMETERS AND THEIR USE
MICROMETER CALIPER
MICROMETER DEPTH GAG
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READING THE MICROMETERS
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CUTTING TOOLS AND TOOL HOLDERS
TOOL HOLDERS
SETTING A SINGLE POINT CUTTING TOOL.
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SHARPENING THE BIT
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USE OF FORM TOOLS
PARTING OR CUTTING OFF
GROOVING
KNURLING
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DRILLING WITH A LATHE
PRODUCING TAPERS
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LESSONS IN TOOL MAKING
TEST BAR
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MAKING A KEYWAY CUTTER
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CUTTING SPEEDS
TURNING THE STOCK
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FACING.
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DEEP HOLE DRILLING
STEADY REST
CAN NO
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TOOLS FOR REAMING
REAMING FEED
REAMER ADAPTER
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DEEP HOLE DRILLS
GRINDING THE TIPS
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DRILLING THE RIFLE BARREL
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REAMING DRILLED BARRELS
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DULL REAMERS
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BUILDING A HEAT TREAT FURNACE
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NOTE
BE SURE THAT THE SMALL ADJUSTING VALVE IS CLOSED ALL THE WAY.
COLORS FOR TEMPERING
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HIGH TEMPERATURES BY COLOR
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RIFLE BARREL STEEL
THE REQUIREMENTS ARE
The barrel for the old Krag Model of 1898 was made of the following,
Springfield Barrels
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1917 Einfield Barrel made of smokeless barrel steel.
Garand Barrel made of 4150 Modified
M-1 Carbine Material 1350 (Stress Proof)
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ALLOY STEELS
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Nickel Chromium Steel
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STAINLESS STEELS
Types of Steel,
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IMPORTANCE OF RIFLING
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THE AMOUNT OF TWIST IN THE RIFLE BARREL
RIFLE BARREL TWIST
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PISTOL & REVOLVER
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MAKING RIFLING BUTTONS
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DIFFERENT TYPES OF RIFLING
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WORKED HARDENED
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RIFLING BUTTONS
BUTTON SIZES
SIZES OF BUTTONS
RIFLING BUTTON SIZES
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PISTOLS AND REVOLVERS
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TWIST FORMULA
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MAKING THE BUTTONS
GRINDING THE CARBIDE
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TAPER PER INCH
DO NOT TRY TO TAKE OFF OVER .005 PER EACH PASS.
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INDEXING HEAD
SWEATING BUTTON TO PULL ROD
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RIFLING CUTTER
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THE TOOL GRINDER
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MAKING REAMERS AND BARREL REAMING
INFORMATION ON REAMERS
SHAPE OF FLUTES
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CHATTER
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REAMING SPEEDS
REAMING FEEDS
STOCK ALLOWANCES
LUBRICANTS
THE MOST COMMON ARE;
CHATTERING
REAMER PLUGGING
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ARKANSAS STONE
SURFACE SPEED
BARREL REAMER SIZES
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ANGULAR CUTTER
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THE FLUTE THICKNESS
DEPTH OF FLUTES
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HEAT TREATING THE REAMER
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TEMPERING THE REAMERS
GRINDING THE REAMER
GRINDING THE PILOT
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GRINDING THE CLEARANCE
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STONING THE CUTTING EDGE
ATTACHING THE PULL ROD
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MAKING THE CHAMBERING REAMER
ANGLE CUTTERS FOR MILLING FLUTES
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GRINDING THE CUTTING EDGES
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RIFLING CUTTER
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HEAT TREATING TOOL STEEL
TYPICAL TOOL STEELS
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STEELS OF THE THIRD ANALYSIS
HOW HEATING CHANGES THE STRUCTURE OF TOOL STEEL
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GRAIN SIZE AND TOUGHNESS
RYERSON TOOL STEEL
WATER HARDENING
TEMPERING TEMPERATURE
Hardening - AISI SAE 02,
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TEMPERING TEMPERATURE
HEAT-TREATMENT OF TOOL STEEL
QUENCHING MEDIA
WATER
BRINE
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OIL
LYE
TEMPERING
COLORS FOR TEMPERING
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ANNEALING
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MAKING AN ELECTRIC HEAT-TREAT OVEN
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MATERIALS
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THE DOOR
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AMOUNT OF COILS
ASSEMBLING
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FINISHING
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BUILDING A GAS HEAT TREAT FURNACE
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NOTE
BE SURE THAT THE SMALL ADJUSTING VALVE IS CLOSED ALL THE WAY.
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LATHES
TYPES OF LATHES.
PREPARING THE BARREL BLANK
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LATHE CHUCKS
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LATHE TOOLS
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STEADY AND FOLLOW RESTS.
TOOL HOLDERS
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ACTUAL TURNING
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CHANGING BARRELS
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”
”
SHOTGUN BARRELS
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THREADING AND FITTING
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FITTING THE BARREL TO THE ACTION
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CHAMBERING THE BARREL
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ALWAYS HOLD THE REAMER BACK AGAINST THE TAIL STOCK CENTER.
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CHECKING THE HEAD SPACE
FITTING SPRINGFIELDS
POLISHING THE CHAMBER
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FINISHING THE OUTSIDE OF THE BARREL
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BUTTON RIFLING MACHINE
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RIFLING HEAD
RIFLING ROD HEAD
VERY TIGHT.
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RIFLING THE BARREL
LUBRICANT
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DO NOT STOP ONCE YOU STARTED, AS WHEN YOU START UP AGAIN YOU WILL PROBABLY PULL THE BUTTON INTO.
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BENCH RIFLING
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LATHE FOR RIFLING
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GUN BARREL STRAIGHTENING
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BARREL WALKING
PREMIUM BARRELS
BARREL PRESSES
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LONG BENDS
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THREADING AND FITTING THE BARREL
FITTING THE BARREL TO THE ACTION
DO NOT TURN ON THE LATHE OR CHANGE ANYTHING UNTIL THE ACTION WILL SCREW ON
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CHAMBERING THE BARREL
ALWAYS HOLD THE REAMER BACK AGAINST THE TAIL STOCK CENTER.
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CHECKING THE HEAD SPACE
FITTING SPRINGFIELDS
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POLISHING THE CHAMBER
FINISHING THE OUTSIDE OF THE BARREL
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THREAD FACTS
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THREAD-CUTTING TOOLS
CLEARANCE
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SETUP FOR CUTTING AN EXTERNAL (V) THREAD
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THREAD CUTTING IN A LATHE
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NOTE
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THREAD DIAL INDICATOR
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SETTING THE COMPOUND FOR RIGHT AND LEFT-HAND THREAD
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CUTTING AN EXTERNAL THREADS
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RESETTING THE TOOL
LOOSE FIT
MEDIUM FIT
CLOSE FIT
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TAPS AND THREADING
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THREAD DIMENSIONS
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NOTE
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RELINING BARRELS
TUBING FOR RELINING
BORING TOOLS
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BORING THE BARREL
RELINING THE BARREL
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FINISHING THE BARREL
RIFLING THE LINER
LAPPING THE BARREL
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MAKING 22 RF LINERS
LINER TUBING
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22 RF BUTTONS
22 SIZING BUTTON
LINER WARPAGE
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INSTALLING THE LINER
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BARREL INSERTS & LINERS
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BUSH THE BREECH BLOCK.
REVOLVER INSERTS
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22 CAL. BARREL LINERS
INSTALLING THE LINER
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TURNING LINERS
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REPAIRING SHOTGUN BARRELS
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SHOTGUN BORE AND CHOKE SIZE
12 GAUGES
16 GAUGE
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20 GAUGE
SHOTGUN REAMERS
12 GAUGE
16 GAUGE
20 GAUGE
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SHOTGUN CHOKES
CHOKE BORE
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WATCH FOR REAMER PLUGGING
CUTTING THE CHOKE
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DIFFERENT SIZES OF SHOTGUN REAMERS
BARRELS ON DOUBLE BARRELS
SOLDERING THE BARRELS TOGETHER
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SOLDER OR HARD SOLDER TO SOLDER THE NEW BARREL IN PLACE. ONCE SOLDERED IN PLACE THE RIBS/SIGHTS CAN BE INSTALLED BACK IN PLACE.
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REPAIRING SHOTGUN BARRELS
’
CUTTING THE BARREL OFF
”
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SHOULDER ANGLE
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CASE HARDENING
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CAUTION
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BLACKING FIREARMS
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HAND POLISHING
DEGREASING
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BLUING TANKS
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BLACKING SOLUTIONS
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BUFFING AND POLISHING
POLISHING AND BUFFING WHEELS
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NITRIC ACID STRIPPING.
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ELECTRO DEPLATING
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RAPID METAL REMOVAL
ADHESIVES:
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GRIT SIZES
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LEA POLISHING COMPOUND
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FOR MORE INFORMATION ON LEA COMPOUND CONTACT
USING LEA COMPOUND
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ABRASIVES:
LUBRICATION:
SPEEDS:
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POST WHEELS AND FLEXIBLE POLISHING:
APPLYING THE ABRASIVE
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TYPES OF WHEELS TO USE
SIZE OF WHEELS TO USE
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BUFFING
GRINDING AND POLISHING EQUIPMENT
POLISHING HEAD
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USING POLISHING WHEELS
PRACTICING ON AN OLD GUN.
PRACTICING ON STEEL STOCK.
CORRECT GRIT
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GREASELESS COMPOUNDS
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FINISHING GUN STOCKS
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FLINT PAPER
GARNET PAPERS
ALUMINUM OXIDE PAPER
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WET-OR-DRY SILICONE CARBIDE PAPER
HOW TO USE SANDPAPER
FLAT SURFACES
CURVED SURFACES
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REMOVING DENTS
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STEAMING OUT A DENT
REFINISHING WITH LACQUER
TYPES OF WOOD LACQUERS
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CLEAR GLOSS FURNITURE LACQUER
FURNITURE LACQUER SEALER
LACQUER THINNERS
APPLYING LACQUER WITH A SPRAY GUN
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SAGS
BLEEDING
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TIPS ON USING LACQUER
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THE PENETRATING RESIN FINISHES
WHERE TO USE PENETRATING FINISHES
HOW TO APPLY A PENETRATING FINISH
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THE COLORS OF PENETRATING FINISHES
HOW TO BUY PENETRATING FINISHES
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APPLYING AN OIL FINISH TO THE STOCK
FINISHING THE STOCK
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CARVINGS.
FINISHING THE OILED STOCK
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ABRASIVES
SANDING THE WOOD
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FILLING THE WOOD
GOUGES AND DENTS
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MAKING A GUNSTOCK
LAYING OUT THE STOCK
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INLETTING THE RECEIVER
INLETTING THE BARREL
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FINISHING THE RECEIVER AND BARREL
MPORTANT
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FITTING RECOIL PADS
SELECTING THE PROPER RECOIL PAD
THE STOCK LENGTH
PITCH
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SAWING OFF THE STOCK BUTT
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FINISHING OUT THE SAWED OFF BUTT STOCK
CUTTING THE RECOIL PAD TO THE PROPER SIZE
FINAL SHAPING OF THE PAD
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FIRST AID FOR WOOD
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FADING
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STRIPPING WOOD
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PAINT AND VARNISH REMOVERS
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BLEACHES AND FILLERS
STAINING THE WOOD
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REFINISHING WOOD
THE TOOLS YOU WILL NEED FOR REFINISHING
STRIPPING
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SANDING AND SANDING BLOCKS
BRUSHES
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TIPS ON USING LACQUER
THE PENETRATING RESIN FINISHES
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WHERE TO USE PENETRATING FINISHES
HOW TO APPLY A PENETRATING FINISH
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THE COLORS OF PENETRATING FINISHES
HOW TO BUY PENETRATING FINISHES
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APPLYING AN OIL FINISH TO THE STOCK
FINISHING THE STOCK
RUBBING TIPS AND SHORTCUTS
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CARVINGS.
FINISHING THE OILED STOCK
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Safety First.
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ADDRESSES
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Tools and supplies
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