For Cutting and Machining Pipe, Tube and Boiler Panels Escotool the World Leader in Boiler Maintenance Tools

Portable End Prep Tools and Abrasive Saws

24 Hour Shipment, or less, usually available

For Cutting and Machining Pipe, Tube and Boiler Panels EscoTool The World Leader in Boiler Maintenance Tools

The Esco Quality Commitment… For over 50 years, Esco MILLHOG® End Prep Tools are built tough and precision machined Esco Tool has worked from the finest materials. closely with end-users • Sturdy Gear Drive—We select the best components available today. For example, the on the toughest tube “Wart” MILLHOG® features dual opposed tapered roller bearings, two ball bearings that and pipe cutting and support the link between the drive shaft and right angle gear assembly and a bearing supported cutterhead, providing optimum rigidity and stability. end prep applications • Rigid I.D. Clamping—All MILLHOGS provide torque-free operation and incorporate in the power generation self-centering draw rod assemblies that rigidly mount to the tube or pipe I.D. and metalworking • EscoLock Blade Lock System—This wedge lock design creates a superior blade industries. Our knowl- holding force which minimizes vibration, a primary cause of premature blade failure. edge and experience • Superior Bevel Blade Design—Providing more end preps per bevel blade, Esco’s unique has allowed us to invent chip breaker helps produce a continuous chip which minimizes heat buildup on the blade. and manufacture high All MILLHOG® blades are made of T-15 tool steel which is TiN (titanium nitride) coated. They quality tools that work work on all boiler tube materials, including stainless steel, and are designed to run cooler and efficiently and require produce 2 to 5 times more bevels per blade than competitive blades, without cutting oil. no special operator Esco PANELHOG® Universal Air-Powered Saws provide accurate cuts with no “HAZ” training. (Heat Affected Zone). • Boilermaker Tough and Field Proven—The PANELHOG® saw glides along the EscoTrack This catalog describes System and produces a straight, clean horizontal cut that requires no further rework for boiler our rugged MILLHOG® tube panel removal. and PANELHOG® tools, • Pipe Cutting Made Easy—The EscoWrap Track System is ideal for cutting pipe from 6” to 60” High-Speed Bevelers O.D. by 4” wall thickness. This innovative universal pipe trolley and clamp assembly mounts and accessories. These to the pipe and lets the saw glide around the circumference making a perfectly square cut tools are built tough with no heat affected zone. and precision machined • Esco Tool, The World Leader In Boiler Maintenance Tools—For over 50 years we have worked closely with end-users to solve the toughest maintenance and construction problems in from the finest materials the power generation and metalworking industries. to make sure that • No Special Training Required—All Esco Tools are rugged, reliable, versatile, and easy you get your job done to operate so you can get your job done properly, on-time, and under budget. properly, on time, and under budget. We pledge to provide you with the finest and most innovative tools and accessories available today and to support them with fair, prompt, and courteous service. Matthew Brennan

Matthew Brennan, President

How to Order You may contact your local Esco representative or contact Esco Tool directly by telephone at 508.429.4441 (worldwide) 800.343.6926 (U.S. & Canada) FAX: 508.429.2811 • e-mail: [email protected] • www.escotool.com

esco tool • 75 October Hill Road, Holliston, MA 01746 • 800.343.6926 • 508.429.4441 • Fax 508.429.2811 • e-mail: [email protected] Available For Sale or Rent Typical Applications Index

• End prepping super duplex • Counterboring Tool Page pipe • J-preps ® • End prepping high chrome • Sawing of waterwall panels “Ground” MILLHOG 2 tubes “Mongoose” MILLHOG® 3 • Notching of membrane • Membrane and weld overlay “Tube Weasel” MILLHOG® 4 • Slotting of membrane removal from tube O.D. “Wart” MILLHOG® 5-6 • Flat facing tube or pipe • Sawing pendant tubes “Fin” MILLHOG® 7 • Sawing single tubes • 37 1/2° bevel tube or pipe “Air Clamp” Series 8-9 • Sawing pipe 6” to 60” dia. “Mini” MILLHOG® 10 • 30° bevel tube or pipe • Sawing concrete lined pipe HHB High Speed Hand-Held Bevelers 11 • Peel back on stainless clad “Prepzilla” MILLHOG® 12-13 tubes • Sawing tanks of any diameter “Commander” MILLHOG® Model C-314 14 • Tube sheet seal weld removal • Flex Track for custom sawing curved surfaces “Dictator” MILLHOG® Model D-418 15 • Tube sheet strength weld ® • Cut-off of pipe ends MILLHOG Cutterblades (bits) 16-17 removal ® • Flange facing PANELHOG APS-438 Universal Air-Powered Saw 18 • Tube stub removal Wrap Track® APS-438LRC Saw with Pipe Trolley 19 • Grooving of pipe O.D. • Tube seal weld removal PANELHOG® APS-438 Accessories, Tracks and Brackets 20-21 • Hand hole cap removal • Facing fin fan tubes “C-HOG” MILLHOG 22 • Beveling for window welds ® • Compound bevel for heavy MILLHOG Membrane and Overlay Removal Heads 23 wall pipe step bevel for • High speed beveling MILLHOG® Rolling Motors and Tube Expanders 24 composite tubes • Track mounted beveling Action Request Form 25 Pipe Chart Back Cover Capabilities Chart

1/2” 1” 2-1/4” 3” 4-1/2” 6-5/8” 8-5/8” 12-3/4” 14” 16-1/4” 18” Millhog End Prep Tools 12.7mm 25.4mm 57.15mm 76.2mm 114.3mm 168.3mm 219.1mm 323.9mm 355.6mm 412.8mm 460mm

“Ground” MILLHOG®

“Mongoose” MILLHOG®

“Tube Weasel” MILLHOG®

“Wart” MILLHOG®

“Fin” MILLHOG®

“Mini” MILLHOG®

“C-Hog” MILLHOG®

“PrepZilla” MILLHOG®

“Commander” model C-314 MILLHOG®

“Dictator” model D-418 MILLHOG®

High Speed End Prep Tools HHB-5,000

HHB-5,000RA

HHB-10,000

HHB-10,000RA Saws for Boiler Tube Panels/Pipe/Tanks APS-438 (Boiler Tube Panel Cutting) APS-438LP (Boiler Tube Panel Cutting)

APS-438 w/Trolley (Pipe Cutting) and larger

APS-438 (Built in Trolley for Pipe Cutting) and larger

esco tool • 75 October Hill Road, Holliston, MA 01746 • 800.343.6926 • 508.429.4441 • Fax 508.429.2811 • e-mail: [email protected] Available For Sale or Rent 1 “Ground” ® Right Angle I,D, Clamping End Prep Tool 0.5” I.D. to 2.25” O.D. 12.7 mm I. D. to 57.15 mm O. D.

Self-contained I.D. clamping tool easily Rugged right angle fits between small diameter water wall gear drive High strength mandrel boiler tubes...

Clamp Rugged Key Features ribs clamp Stop nut Easy to cover actuator • Patented push-pull clamping and prevents change wide keeps release system draw rod cutterhead range clamps from securely • Self-centering torque-free operation coming Uses standard on mandrel out of MILLHOG® TiN • Permanently attached clamps and wrenches tool coated cutting blades securely The “GROUND” MILLHOG® is shipped complete with • Rigidly mounts to tube I.D., easy to release Draw rod clamping mounted in the mechanism with EscoLock blade everything including cutterhead, clamping ribs, air hose • Sealed construction allows use in any orientation permanently lock system with quick-connect couplings, lubricator, filter, operating attached ratchet Steel housing instructions, and a rugged metal carrying case. • Produces a smooth, continuous chip feed & clamping with integral wrenches radial-thrust • Compact, low-maintenance end prep tool ball bearing • Performs any angle of bevel Safety lever throttle The patented push-pull I.D. clamping system • Steel housing with integral radial-thrust makes disengaging the ball bearing Low maintenance, tool from the tube as efficient air motor easy as clamping it and • Chatter-free cutter blade locking design Safety air disconnect the blades are securely • Uses TiN coated cutter blades held in place by the EscoLock blade lock system to provide smooth, chatter-free High Performance End-Prep Tool operation. Compact right angle drive design fits low Features Easy Clamp and Release Operation radial clearance areas. The Esco “Ground” MILLHOG® is a right angle, I.D. clamping end prep tool for small diameter boiler tubes Ordering Information and pipes. Featuring a push-pull clamp and release Kit No. Description mechanism with permanently attached clamps and G-200 “Ground” Millhog tool kit wrenches, thisself-centering tool performs any angle for 5/8” I.D. to 2-1/4” O.D. of bevel and produces a smooth continuous chip. Kit Includes: Eliminating the possibility of loose parts falling down the Motor, gear drive assembly Draw rod tubes, this high performance tool utilizes the EscoLock Mandrel .625” wedge-style blade lock system and TiN coated blades 1) cutterhead, specify size 1) clamp rib set, specify size for chatter-free beveling. Hose, 1/2” w/filter, oiler & 3/8” coupler Carrying case Allen wrench set Operating instructions G-300 “Ground” Millhog tool kit for 5/8” I.D. to 2-1/4” O.D. Kit Includes: Motor, gear drive assembly The “Air Clamp” Ground Draw rod MILLHOG® is ideal for production Mandrel .625” applications and takes only minutes Cutterhead, 2-1/4” to convert from a manual clamping Hose, 1/2” w/filter, oiler & Totally sealed construction 3/8” coupler end prep tool to one of the fastest allows use in any orientation clamping tools on the market. Clamp ribs (G-02 through G-13) and the “Ground” MILLHOG® (for more information see pages 8-9) Cutterhead, 1-1/2” only requires a 1.5” clearance, Carrying case making it ideal for prepping Allen wrench set © U.S. Patent 5,531,550 tubes ranging from 0.5” I.D. to Operating instructions 2.25” O.D. with walls up to 0.5” thick. G-175 Mandrel kit, 1/2” for 1/2” I.D. to .655” I. D. “Ground” MILLHOG® clamp rib selector Kit Includes: Clamp rib set .500” to .655” I.D. Range I.D. Range Mandrel Item Description 1/2” push pull rod & actuator No. (in.) (mm) Size Mandrel, 1/2” G-01 Clamp rib set .500 – .655 12.7 – 16.6 1/2" (12.7 mm) Specifications Cutterhead, 1-1/2” for 1/2” mandrel Part No. Spares G-02 Clamp rib set .625 – .780 15.9 – 19.8 5/8" (15.9 mm) ® G-03 Clamp rib set .750 – .905 19.1 – 22.9 5/8" (15.9 mm) “Ground” MILLHOG G-14 Spring for G-04 through G-11 ribs G-04 Clamp rib set .875 – 1.030 22.3 – 26.1 5/8" (15.9 mm) Working Range: 1/2” (12.7 mm) I.D.to 2-1/4” (57.15 mm) O.D. G-14C Band for G3 clamp ribs Motor, pneumatic 2/3 h.p. (.497 kw) G-14D Band for G1 & G2 clamp ribs G-05 Clamp rib set 1.00 – 1.155 25.4 – 29.3 5/8" (15.9 mm) Air Pressure 90 psi.(6.2 bar) G-06 Clamp rib set 1.125 – 1.280 28.6 – 32.5 5/8" (15.9 mm) G-15 Actuator roll pin .625” & .750” Air Volume 25 cfm (708 It/min.) G-15A Actuator roll pin .500” G-07 Clamp rib set 1.250 – 1.405 31.8 – 35.6 5/8" (15.9 mm) Speed 200 RPM G-08 Clamp rib set 1.375 – 1.530 35.0 – 38.8 5/8" (15.9 mm) G16 Actuator for G-02, .625” I.D. Minimum Clearance 1-1/2” (38.1 mm) G-17 Actuator for G-03 & up, .750” I.D. G-09 Clamp rib set 1.500 – 1.655 38.1 – 42.0 5/8" (15.9 mm) Head Length 14” (355.6 mm) G-17A Actuator for G-01, .500” I.D. G-10 Clamp rib set 1.625 – 1.780 41.3 – 45.2 5/8" (15.9 mm) Working Weight 9 lbs. (4.1 kg) G-206 Cutterhead, 1-1/2” for 1/2” mandrel G-11 Clamp rib set 1.750 – 1.905 44.5 – 48.3 5/8" (15.9 mm) Shipping Weight 40 lbs. (18.2 kg) G-23 Cutterhead, 1-1/2” for 5/8” mandrel G-12 Clamp rib set 1.875 – 2.030 47.7 – 51.5 5/8" (15.9 mm) Shipping Dimensions 20” x18” x 5” (508 mm x 457 mm x 127 mm) G-24 Cutterhead, 2” for 5/8” mandrel G-13 Clamp rib set 2.000 – 2.155 51.0 – 54.7 5/8" (15.9 mm) Manufacturer reserves the right to change specifications without notice. G-25 Cutterhead, 2-1/4” for 5/8” mandrel

esco tool • 75 October Hill Road, Holliston, MA 01746 • 800.343.6926 • 508.429.4441 • Fax 508.429.2811 • e-mail: [email protected] 2 Available For Sale or Rent “Mongoose” Right Angle I.D. Clamping End Prep Tool ® Operating Range 5/8” I.D. to 3” O.D. 15.9 mm to 76.2 mm

Powerful, lightweight end prep tool that ™ The “Mongoose” is a nimble Cutting bits EscoLock blade locking Patented push tool that is only 2-1/4” wide fits into very small spaces for beveling I.D. clamp for any angle system firmly holds blades pull clamping ribs G-2 – G13 and weighs just 13 lbs. for of end prep and release easy handling. any angle of prep, tube sheet seal weld & H1 – H5 system removal and facing… Key Features • Bevels, faces and bores stainless steel and other highly alloyed tubing Cutterhead – 3 sizes 2-1/4”, 2-1/2” & 3” Ordering Information • Patented, self-centering, push-pull clamp Precision and release mechanism has permanently Precision mandrel is machined Kit No. Description attached wrenches gun drilled, hardened aircraft MG-100 Mongoose Millhog Kit, Backup and ground quality • Only 2-1/4” wide aluminum Kit includes: gear Draw rod Motor & gear drive • Rugged with torque-free operation housing wrench is Feed mechanism attached Carrying Case • Powerful pneumatic motor needs only Efficient 2/3 h.p. motor to tool 25 CFM air flow Operating & maintenance instructions MG-200 Mongoose Millhog kit, Basic • Produces a thick chip without cutting oils Heavy duty Kit includes: feed wrench • Easy-to-change mandrels Motor & gear drive • EscoLock™ blade locking system Feed mechanism (1) Mandrel (3/4” or 5/8”) Drawrod assembly Lever throttle Rugged, fast, and field-proven Cutterhead (1) State size 2-1/4”, 2-1/2”, or 3” 3/8” air inlet Clamp rib set (1) (specify G3-G13) The ESCO “Mongoose” MILLHOG®‚ 1/2” Hose w/filter, oiler & 3/8” coupler is a lightweight, small diameter end prep Carrying Case Operating & maintenance instructions tool for beveling tubes from 5/8” I.D. to MG-300 Mongoose Millhog kit, Deluxe 3” O.D. Featuring a patented push-pull clamp and release mechanism and permanently attached wrenches, it allows the Kit includes: Motor & gear drive clamps to release from a tube as easily as they tighten. Ideal Feed mechanism for performing bevel facing and boring on a wide range of tube (1) Mandrel (3/4” or 5/8”) and pipe alloys, the Mongoose has dual opposed tapered roller Drawrod assembly Cutterhead (1) specify 2-1/4”, 2-1/2”, or 3” ™ bearings and employs the rigid EscoLock blade locking system Clamp rib sets (include G3-G13) to provide chatter-free performance and produce a thick chip 1/2” Hose w/filter, oiler & 3/8” coupler without cutting fluids. Carrying Case An optional Operating & maintenance instructions Available with 5/8” and 3/4” mandrels and a 1-1/4” wedge, air-clamp MG-400 Wedge Kit for Mongoose Millhog cylinder 1.375” I.D. to 2.900” I.D. every Mongoose includes attached heavy-duty mandrel decreases wrenches for centering and securing the tool to the I.D. the cycle time Kit includes: between end Actuator The 1-1/4” wedge attaches to the 3/4” mandrel and uses the preps by up H series Wart MILLHOG® clamp ribs with nearly 1/2” expansion, to 400% and Roll pin is ideal for Wedge making it easy to clamp-up and release while requiring a fabricating Screw minimum of ribs to cover a wide range of tube sizes. shops. Torque key Clamp rib set 1.375” – 1.600” Clamp rib set 1.525” – 1.925” Clamp rib set 1.850” – 2.250” Clamp rib set 2.175” – 2.575” Clamp pad set 2.500” – 2.900” (with H-02) MG-175 Mandrel kit, .625” I.D. to .780” I.D. Specifications Clamp rib selector chart Kit includes: Mandrel, 5/8” Mongoose Working Range: .625" (15.9 mm) I.D. to 3” Item Description I.D. Range I.D. Range Mandrel Actuator, 5/8” (76.2 mm) O.D. No. (in.) (mm) Size Draw rod Motor, pneumatic 2/3 h.p. (.497 kw) G-02 Clamp rib set .625 – .780 15.9 – 19.8 5/8” (15.9 mm) Cutterhead, 2-1/4” for 5/8” mandrel Air Pressure 90 psi.(6.2 bar) G-03 Clamp rib set .750 – .905 19.1 – 22.9 3/4” (19.1 mm) Clamp rib set, .625:” – .780” Air Volume 25 cfm (708 It/min.) G-04 Clamp rib set .875 – 1.030 22.3 – 26.1 3/4” (19.1 mm) Part No. Spares Speed 200 RPM G-05 Clamp rib set 1.00 – 1.155 25.4 – 29.3 3/4” (19.1 mm) Minimum Clearance 2-1/4” (57.2 mm) G-06 Clamp rib set 1.125 – 1.280 28.6 – 32.5 3/4” (19.1 mm) MG-01 Actuator, 3/4” Head Length 15” (381 mm) G-07 Clamp rib set 1.250 – 1.405 31.8 – 35.6 3/4” (19.1 mm) MG-01A Actuator, 5/8” Working Weight 13 lbs. (5.9 kg) G-08 Clamp rib set 1.375 – 1.530 35.0 – 38.8 3/4” (19.1 mm) G-02 Clamp rib set, G-2 .625” – .780” Shipping Weight 30 lbs. (14 kg) G-09 Clamp rib set 1.500 – 1.655 38.1 – 42.0 3/4” (19.1 mm) G-03–13 Clamp rib set, G3 – G13 Shipping Dimensions 20” x 18” x 5” G-10 Clamp rib set 1.625 – 1.780 41.3 – 45.2 3/4” (19.1 mm) MG-14 Roll Pin (508 mm x 457 mm x 127 mm) G-11 Clamp rib set 1.750 – 1.905 44.5 – 48.3 3/4” (19.1 mm) MG-15 Clamp rib spring for G-04 through G-13 ribs G-12 Clamp rib set 1.875 – 2.030 47.7 – 51.5 3/4” (19.1 mm) MG-15A Clamp rib band for G3 Manufacturer reserves the right to change specifications G-13 Clamp rib set 2.000 – 2.155 51.0 – 54.7 3/4” (19.1 mm) MG-15B Clamp rib band for G2 without notice. H-01 Clamp rib set 1.375 – 1.600 34.9 – 40.6 3/4” & 1.25” wedge MG-16 Draw rod for 5/8” and 3/4” mandrel H-02 Clamp rib set 1.525 – 1.925 38.8 – 48.9 3/4” & 1.25” wedge MG-28 Cutterhead, 2-1/4” for 3/4” mandrel H-03 Clamp rib set 1.850 – 2.250 47.0 – 57.2 3/4” & 1.25” wedge MG-28A Cutterhead, 2-1/2” for 3/4” mandrel © U.S. Patent 5,531,550 H-04 Clamp rib set 2.175 – 2.575 55.3 – 65.4 3/4” & 1.25” wedge MG-28B Cutterhead, 3” for 3/4” mandrel H-02 & H-05 Clamp rib set & pad set 2.500 – 2.900 63.5 – 73.7 3/4” & 1.25” wedge MG-28C Cutterhead, 2-1/4” for 5/8” mandrel

esco tool • 75 October Hill Road, Holliston, MA 01746 • 800.343.6926 • 508.429.4441 • Fax 508.429.2811 • e-mail: [email protected] Available For Sale or Rent 3 “TUBE WEASEL” ® Right Angle I.D. Clamping End Prep Tool 3/4” I.D. to 3” O.D. 19.1 mm I.D. to 76.2 mm O.D.

Agile enough to fit between small diameter boiler tubes, this Standard clamping range Dual opposed tapered 1-1/4” I.D. to 3” O.D. roller bearings rugged high-tech tool performs end preps on all types of hard 3/4” optional alloys quickly and efficiently… Key Features • Right angle tool rigidly mounts to tube I.D. • Sealed construction allow use in any orientation Clamps stay on the mandrel and will not • Fits a “Dutchman” and handles hard alloys fall down the tube • Clamping system is self-centering and easy to use • EscoLock blade lock system securely holds cutting blades Features EscoLock blade lock system and • Chatter-free end preps produce thick continuous chip TiN coated blades to • Torque-free operation with TiN coated cutting bits bevel, face and bore Draw rod simultaneously retaining • Requires only (25 cfm), 708 lt./min air flow nut secures clamps • Gear head design has performed millions of end preps Field proven, highly reliable • Field proven and simple to operate and maintain pneumatic motor Adjusting wrenches are permanently Provides Superior Value and Performance attached. The ESCO “Tube Weasel” MILLHOG® is a lean, extremely durable tool that performs Safety lever throttle end preps on all boiler tube alloys quickly and efficiently. Featuring a right angle helps prevent gear head drive system which incorporates dual opposed tapered roller bearings, unwanted motor this compact tool provides a big bite with a small appetite because it requires only start-up (25 cfm), 708 It./min of air to pull a heavy continuous chip.

® The “Air Clamp” Tube Weasel The “Tube Weasel” MILLHOG is MILLHOG® is ideal for production applications shipped complete with and takes only minutes to convert from cutterhead, standard mandrel kit, a manual clamping end prep tool to one of the operating instructions, tools, and fastest clamping tools on the market. a rugged metal carrying case. (for more information see pages 6-7)

Ordering Information

Kit No. Description TW-200 “Tube Weasel” Millhog tool kit for 1-1/4” I.D. to 3” O.D. Kit Includes: Motor and gear drive Feed mechanism Clamp rib and pad sets (H-01–H-05) Cutterhead, 3” Draw rod & wrench assembly Carrying case Allen wrench set Operating instructions TW-240 Mandrel kit, 3/4” Kit Includes: The “Tube Weasel” fits a Dutchman window for single tube end prep work and totally sealed construction “Tube Weasel” features the rigid EscoLock blade lock system and Mandrel, 3/4” allows it to be used in any orientation. Most importantly, the holding clamps are designed to stay on the titanium nitride coated cutter blades which combine to pull a thick Drawrod assembly mandrel and not fall down the tubes. continuous chip on all types of tube and pipe without cutting oils. Cutterhead, for 3/4” mandrel Clamp rib set (.750” I.D.–.905”) Clamp rib set (.875”–1.030”) “Tube Weasel” MILLHOG® clamp rib and pad selector Clamp rib set (1.000”–1.155”) Specifications Clamp rib set (1.125”–1.280”) Item I.D. Range I.D. Range Mandrel Description Part No. Spares for clamp ribs No. (in.) (mm) Size “Tube Weasel” MILLHOG® G-14 Spring for G-04 through G-13 ribs G-03 Clamp rib set. .750 – .905 19.1 – 22.9 3/4" (19.1 mm) Working Range: 3/4” (19.1 mm) I.D.to 3” (76.2 mm) O.D. G-14C Band for G3 clamp ribs G-04 Clamp rib set .875 – 1.030 22.3 – 26.1 3/4" (19.1 mm) Motor, pneumatic 2/3 h.p. (.497 kw) G-14D Band for G1 & G2 clamp ribs G-05 Clamp rib set 1.00 – 1.155 25.4 – 29.3 3/4" (19.1 mm) Air Pressure 90 psi.(6.2 bar) G-15 Actuator roll pin .625” & .750” G-06 Clamp rib set 1.125 – 1.280 28.6 – 32.5 3/4" (19.1 mm) Air Volume 25 cfm (708 It/min.) Speed 200 RPM G-15A Actuator roll pin .500” H-00 Clamp rib set 1.000 – 1.300 25.4 – 33.0 1" (25.5 mm) Minimum Clearance 3” (76.2 mm) G16 Actuator for .625” I.D. H-01 Clamp rib set 1.250 – 1.600 31.8 – 40.6 1-1/4" (31.8 mm) Head Length 14-1/2” (368.3 mm) G-17 Actuator for .750” I.D.& up H-02 Clamp rib set 1.525 – 1.925 38.8 – 48.9 1-1/4" (31.8 mm) Working Weight 18 lbs. (8.2 kg) G-17A Actuator for .500” I.D. H-03 Clamp rib set 1.850 – 2.250 47.0 – 57.2 1-1/4" (31.8 mm) Shipping Weight 40 lbs. (19 kg) H-11 Actuator roll pin H-04 Clamp rib set 2.175 – 2.575 55.2 – 65.4 1-1/4" (31.8 mm) Shipping Dimensions 20” x 18” x 5” (508 mm x 457 mm x 127 mm) H-12 Actuator 1.250” I.D. and larger H-02 & H-05 Clamp rib & pad set 2.500 – 2.900 63.5 – 73.7 1-1/4" (31.8 mm) Manufacturer reserves the right to change specifications without notice. H-14B Spring for H1–H4 ribs

esco tool • 75 October Hill Road, Holliston, MA 01746 • 800.343.6926 • 508.429.4441 • Fax 508.429.2811 • e-mail: [email protected] 4 Available For Sale or Rent “Wart” ® Right Angle I.D. Clamping End Prep Tool .75” I.D. to 4.5” O.D. 19.1 mm I.D. to 114.3 mm O.D.

® Built for boilermakers, handles hard alloys, and fits Clamp ribs and pads Cutterheads are easily Right angle gear drive The “Wart” MILLHOG is also available with secure tool to tube changed and use the features opposing a number of accessories to accommodate more between tubes for single tube removal I.D. for stable, multi-angular EscoLock tapered roller bearings to specific end prep application needs. ensure long, trouble-free, smooth operation blade locking system (see page 6 for details) Key Features continuous operation • A heavy duty ratchet wrench and knurled knob allows easy clamping and is perfect for limited Ordering Information One mandrel access areas to cover Kit No. Description 1.250" I.D. – • Mounts rigidly to produce a clean, continuous chip 41/2” O.D. H-200/ “Wart”/Electric “Wart” Millhog Bevel, face H-200E basic kit for 1-1/4” I.D. to 4-1/2” O.D. • Requires no cutting lubricant and bore • Simultaneously bevels, faces, and bores simultaneously. Kit Includes: Pneumatic motor and gear drive • Lightweight and requires no special training Sealed construction keeps Wrenches are OR out debris,permits use in any securely Electric motor and speed • Efficient chatter-free cutter blade locking design orientation attached reduction gear drive • Torque-free operation prevents operator fatigue Feed mechanism Rugged pneumatic Hose, 1/2” w/filter, oiler & motor provides optimum • Low maintenance, compact, air-powered tool Ratchet feed is 3/8” coupler performance in a Draw rod wrench assembly lightweight package easy to use and Engineered for High Volume Use maintain (1) clamp rib set, specify size (1) clamp pad set, specify size The Esco “Wart” MILLHOG® is a right angle, I.D. Allen wrench set clamping end prep tool that features an efficient, Safety lever throttle Carrying case (WMH) helps prevent unwanted (1) cutterhead, specify size low-maintenance design incorporating dual opposed motor start-up Quick connect Operating & maintenance tapered roller bearings. This makes the “Wart” rigid, air coupling instructions stable and extremely durable. Built for boilermakers, H-300/ “Wart” / Electric “Wart” Millhog, H-300E deluxe kit for 1-1/4” I.D. to there are no bushings to wear out and the sealed 4-1/2” O.D. mandrel prevents debris from getting inside the tool, Kit Includes: allowing it to be used in any orientation. What's Pneumatic motor and gear drive more, the compact design requires a minimum of OR 2-5/8” to fit between tubes. Electric motor and speed reduction gear drive Feed mechanism Hose, 1/2” w/filter, oiler & 3/8” coupler Draw rod wrench assembly Clamp rib & pad sets (H1–H5 & H8) (2) Cutterheads, choice of 2-5/8”, 3”, 3-1/2”, 4” & 4-1/2” Carrying case (WMH) Allen wrench set Ideal for peeling Operating & maintenance back clad tubes, or tubes with weld instructions overlay while H-240 Mandrel kit, 3/4” for beveling the core 3/4” I.D. to 1-1/4” I. D. tube. Ask for the Ideal for limited access areas, the “Wart” MILLHOG® requires a minimum Kit Includes: new “Hard Lube” width of 2-5/8” clearance to fit between tubes, and easily clamps into place coated blades. Mandrel, 3/4” with the Knurled Knob and Heavy Duty Ratchet. Drawrod w/clamp release, wrench & actuator Interchangeable Clamp and Rib Pads Cutterhead, 3/4” – 2-5/8” Clamp rib set (.750” – .905”) Simple to operate, the “Wart” MILLHOG® uses one Clamp rib set (.875” – 1.030”) mandrel for the vast majority of jobs (see clamp rib Clamp rib set (1.000 – 1.155”) One mandrel covers 1.250” I.D. to 4.500” O.D. and titanium Clamp rib set (1.125 – 1.280”) nitride coated cutter blades fit securely into the multi-angular and clamp pad selector chart). All you have to do H-221 Mandrel kit, 1” for EscoLock blade locking system. is measure the tube I.D., select the correct ribs 1” I.D. to 1-1/4” I. D. and/or pads and install them on the mandrel. Kit Includes: ® “Wart” and “Electric Wart” MILLHOG clamp rib and Because they self-align, that’s all there is to it. Mandrel, 1” w/feed stop pad selector Now insert the mandrel into the tube I.D., expand Clamp rib set, H-O (1.000” – 1.250”) Actuator, 1” Item I.D. Range I.D. Range Mandrel the clamp ribs and/or pads and perform your end Description Draw rod & stop collar No. (in.) (mm) Size preps in seconds. Part No. Cutterheads G-03 Clamp rib set .750 – .905 19.1 – 22.9 3/4" (19.1mm) CH-20 Cutterhead, 2-5/8” G-04 Clamp rib set .875 – 1.030 22.2 – 26.1 3/4" (19.1mm) Specifications CH-21 Cutterhead, 3” G-05 Clamp rib set 1.00 – 1.155 25.4 – 29.3 3/4" (19.1mm) ® “Wart”and “Electric Wart” MILLHOG CH-22 Cutterhead, 3-1/2” G-06 Clamp rib set 1.125 – 1.280 28.6 – 32.5 3/4" (19.1mm) Working Range: 3/4” (19.1 mm) I.D.to 4-1/2” (114.3 mm) O.D. CH-23 Cutterhead, 4” Motor, pneumatic/electric 1-1/4 h.p. (.932 kw) H-00 Clamp rib set 1.000 – 1.300 25.4 – 33.0 1" (25.5mm) CH-24 Cutterhead, 4-1/2” Power Requirements 120 volt 12 amp 60 cycle or 220 volt 6.5 amp H-01 Clamp rib set 1.250 – 1.600 31.8 – 40.6 1-1/4" (31.8mm) 50 cycle Spares for clamp ribs H-02 Clamp rib set 1.525 – 1.925 38.8 – 48.9 1-1/4" (31.8mm) Air Pressure 90 psi.(6.2 bar) H-11 Actuator, roll pin H-03 Clamp rib set 1.850 – 2.250 47.0 – 57.2 1-1/4" (31.8mm) Air Volume 40 cfm (1133 It/min.) H-12 Actuator, 1.250” H-04 Clamp rib set 2.175 – 2.575 55.3 – 65.4 1-1/4" (31.8mm) Speed 180 RPM (electric speed variable up to 180 RPM) H-12A Actuator, 1” H-02 & H-05 Clamp rib & pad set 2.500 – 2.900 63.5 – 73.7 1-1/4" (31.8mm) Minimum Clearance 2-5/8” (66.68 mm) H-14A Spring, clamp rib H-00 Head Length 14-1/2” (368.3 mm) H-03 & H-05 Clamp rib & pad set 2.825 – 3.225 71.8 – 81.9 1-1/4" (31.8mm) H-14B Spring, clamp rib H1–H4 H-04 & H-05 Clamp rib & pad set 3.150 – 3.550 80.0 – 90.2 1-1/4" (31.8mm) Working Weight 19 lbs. (8.7 kg) Shipping Weight Basic: 55 lbs. (25 kg) Just want the electric motor? H-02 & H-08 Clamp rib & pad set 3.475 – 3.875 88.3 – 98.4 1-1/4" (31.8mm) Deluxe: 63 lbs. (28.6 kg) H-201E Electric motor and speed H-03 & H-08 Clamp rib & pad set 3.800 – 4.200 96.6 – 106.6 1-1/4" (31.8mm) Shipping Dimensions 24” x 20” x 7” (610 mm x 508 mm x 178 mm) reduction gear drive H-04 & H-08 Clamp rib & pad set 4.125 – 4.525 104.8 – 114.9 1-1/4" (31.8mm) Manufacturer reserves the right to change specifications without notice

esco tool • 75 October Hill Road, Holliston, MA 01746 • 800.343.6926 • 508.429.4441 • Fax 508.429.2811 • e-mail: [email protected] Available For Sale or Rent 5 “Wart” ® Specialty End Prep Tools

Electrically or pneumatically powered for standard or specialty Already own a “Wart”, no problem, the electric motor applications including tube stub removal, pipe fitting end is interchangeable, takes prepping and tube end profiling... only minutes to switch, and requires no special tools.

Like the Air “Electric Wart” MILLHOG® Powered “Wart”, the Interchangeable with the pneumatic motor, the “Wart” gear head “Electric Wart” is ideal for can easily convert from Air Driven to Electrically Powered in a close quarters. matter of minutes, and requires no special tools or training. Easily turned “on” and “off”, the powerful variable speed, 1400 watt double insulated motor and the ESCO proprietary speed reduction spider combine to develop maximum cutting force at the blade, that produces a thick chip, and prevents work hardening without using a cutting lubricant.

® The “Z Wart” features a “Z Wart” MILLHOG End Prep Tool cutterhead that holds The “Z Wart” MILLHOG® is a powerful narrow body specialty end the cutting blades 180 degrees apart, and prep tool for applications when tool width is critical and torque distributes the cutting needs to be maximized. A slender 2-5/8” wide, the “Z Wart” force evenly on the ® cutting surface. This MILLHOG adds an additional right angle drive into the significantly reduces conventional “Wart” MILLHOG® drive train that reduces the RPM by chatter, which helps to half, and doubles the torque at the cutting blade. prolong blade life. The low RPM and high torque of the “Z Wart” MILLHOG® make it well suited for end prep applications that include tube stub removal and weld overlay. Please consult factory for application specifications, and ordering information.

The “Z Wart’s” low RPM and high torque make it well suited for applications that include tube stub removal.

® Fast, perfectly “Contour Wart” MILLHOG contoured end ® preps are easily The “Contour Wart” MILLHOG , or “fishmouth”, is a specialty end accomplished prep tool for profiling tube ends so they sit evenly on the radius and requires no further rework of a header and allows for full penetration welds. The profile prior to end shape of the end prep is specific to the application, and is ideal prepping... when a large number of end preps, of consistent size need to be every time. profiled. For ordering information, and application specifications, please consult the factory. The Contour “Wart” MILLHOG® produces flawless end preps on tube ends when accurate fit-up is needed to weld tubes to a header.

esco tool • 75 October Hill Road, Holliston, MA 01746 • 800.343.6926 • 508.429.4441 • Fax 508.429.2811 • e-mail: [email protected] 6 Available For Sale or Rent ® Tube Fin Removal Tool Removes fin from tube O.D and bevels “Fin” tube end in one-step

This innovative, time-saving tool eliminates the need for chipping hammers and grinders

Key Features • Removes 4” (101mm) of fin from the tube O.D. in under two minutes. • Bevels the tube end after removing the fin, all in one-step. • Pneumatically powered with no reaction torque to the operator. • High grade tool steel cutter blade can be resharpened. • Heavy-duty rack and pinion feed mechanism assures smooth operation for greater fin removal control. • Rigidly clamps to the tube I.D. • Works in any position to separate the fin from tube. • Easy to operate and no cutting lubricants are necessary. • Saves a lot of time by eliminating chipping and grinding.

This hand-held fin removal tool features a cutter head that efficiently cuts Proprietary Blade Produces Exceptional Results the bond between the fin and the tube O.D. The Fin MILLHOG® tube fin removal tool is air-powered, clamps to the tube I.D., and features a patent pending fin removal head Sealed construction keeps that peels the fin from a tube and then bevels the tube end, Clamp ribs out debris and permits use Rack and pinion expand nearly in any orientation feed mechanism rap- all in one-step. Forget about chipping hammers and grinders. 1/2” (12mm) idly feeds tool A true time saver, this tool can remove a 4” (101mm) fin from a Bevel blade into tube fin tube O.D. in under two minutes!

Easy to operate, the Fin MILLHOG® does it all. Once it is clamped Stop collar prevents into the tube I.D. and you engage the throttle, the fin removal head Fin removal head clamps from rotates, is fed into the fin, and efficiently cuts the bond between the (Specify right or falling down left hand rotation) the tube fin and tube O.D. Then a bevel blade end preps the tube, all in one- step. Built tough, the cutter blade is made from a high grade tool steel that can be resharpened, while a heavy-duty rack and pinion feed mechanism assures smooth operation, without requiring any Ratchet feed Powerful pneumatic wrench is securely cutting fluids. motor provides optimum attached to tool power in a light weight package

Safety lever throttle helps prevent unwanted start-ups

Quick connect air coupling

Ordering Information

Specifications Kit No. Description Left hand wound fin Bevels the tube end FH-200 “Fin” Millhog for 1-1/4” I.D. to 3” O.D. after separating the fin, “Fin” MILLHOG® all in one step Working Range 1-1/4” (31.8 mm) I.D. to 3” (76.2 mm) O.D. Kit Includes: Motor, pneumatic 1-1/4” h.p. (.932 kW) Pneumatic motor and gear drive Air Pressure 90 psi (6.2 bar) Fin Hog mandrel Air Volume 40 cfm (1133 lpm) (1) Fin removal head, specify size and fin Speed 180 rpm direction of tube Minimum Clearance 2-5/8” (66.68 mm) Draw rod wrench assembly The Fin MILLHOG can remove Head Length 19” (483 mm) (1) Clamp rib set (choose from H-1–H-4) a 4” fin from a tube O.D. in Hose with filter, oiler and 3/8” couplers under two minutes and can Working Weight 24 lbs (10.9 kg) be used in any orientation. Shipping Weight 63 lbs (28.6 kg) Allen wrench set Shipping Dimensions 24” x 20” x 7” (610 mm x 508 mm x 178 mm) Carrying case Manufacturer reserves the right to change specifications without notice. Operating instructions

esco tool • 75 October Hill Road, Holliston, MA 01746 • 800.343.6926 • 508.429.4441 • Fax 508.429.2811 • e-mail: [email protected] Available For Sale or Rent 7 “Air Clamp” ® Automatic I.D. Clamping End Prep Tool

Ideal for Tube Fabrication Facilities, the Ideal for Tube Fabrication Facilities... ® MILLHOG Production End Prep Tools Built for production, the “Air Clamp” series MILLHOGS are ideal for tube equipped with the “Air Clamp” have fabrication shops that do large numbers of end preps on tube and pipe of increased production by more than 300%!!! consistent size.

Operators will like the quick action of the “Air Clamp”. This simple innovation is easy to use, increases production, and minimizes operator fatigue by Key features eliminating the tedious and time consuming task of manual clamping. • Locks tool instantly to tube I.D. Designed to last, “Air Clamp” MILLHOGS are built on the reliable MILLHOG® • Disengages immediately with the flip of a dual opposed, bearing supported gear drive system that has performed switch millions of end preps on all types of tube and pipe alloys proving itself to be • Significantly decreases cycle time second to none for durability and performance. between end preps • Ideal for boiler tube component “Air Clamp” MILLHOGS also feature the “EscoLock” blade locking system that fabrication holds the cutting blade so rigid that MILLHOGS are capable of • Bevel face and bore in one operation producing 2-3 more end preps per blade, and in less time than competitive • Rugged braided hose to control air flow tools. This helps make the “Air Clamp” MILLHOGS the fastest and most cost • Simple to operate efficient end prep tools you can use in a production application. • Retrofits to existing MILLHOG® end prep tools • Esco lock blade locking system delivers superior blade performance

To operate, simply acuate the valve, Tool Applications and the clamps instantly lock the tool into position. Reverse the valve, and • Boiler tube panel fabrication the clamps disengage from the I.D • Tube sheet seal weld removal immediately. • Tube sheet end facing • End prep large numbers of consistent size tube and pipe

Air Clamp Series • Ground Millhog • Mongoose Millhog • Tube Weasel Millhog

Production Increases Over 300% The MILLHOG® “Air Clamp” is designed for shop use when cycle time between end preps needs to be minimized. A side by side comparison shows, end prep production can increase by more than 300% using the “Air Clamp” when compared to a manually actuated clamping system.

The “Air Clamp” instantly locks the tool to the pipe or tube i.d and holds it securely in place while performing the end prep. When done, removing the tool from the work is simple, reverse the valve and the clamps disengage automatically releasing the tool from the tube I.D. immediately. “Air Clamps” are available for the “Ground”, “Tube Weasel” ® Easy to install, the “Air Clamp” can be fitted to and “Mongoose” Millhog , an existing “Mongoose”, “Ground”, and “Tube and can be installed by simply ® removing the manual draw rod Weasel” MILLHOG in minutes, and requires assembly and attaching the no special tools of training. “Air Clamp”.

esco tool • 75 October Hill Road, Holliston, MA 01746 • 800.343.6926 • 508.429.4441 • Fax 508.429.2811 • e-mail: [email protected] 8 Available For Sale or Rent “Air Clamp” ® Automatic I.D. Clamping End Prep Tool

Ordering Information

Kit No. Description ACG- Air Clamp “Ground” Millhog tool kit 200 for 5/8” I.D. to 2-1/4” O.D. Kit Includes: “Air Clamp” System Motor, gear, drive assembly Mandrel .625” Hose, 1/2” w/filter, oiler & 3/8” coupler (1) clamp rib set; specify size (1) cutterhead; specify size Carrying case Allen wrench set Operating instructions ACG- Air Clamp “Ground” Millhog tool kit 300 for 1.575” I.D. to 2-1/4” O.D. Kit Includes: “Air Clamp” System Motor, gear drive assembly Mandrel .625” Hose 1/2” w/ filter, oiler & 3/8” coupler Built for production, the “Air Clamp” series MILLHOGS are ideal (12) Clamp rib sets, (G2 — G13) for tube fabrication shops that do large numbers of end preps Cutterhead, 1-1/2” on tube and pipe of consistent size. Cutterhead, 2-1/4” ball valve & 3/8” coupler Carrying case Allen wrench set Operating instructions ACMG- Air Clamp “Mongoose” Millhog tool kit 200 for 3/4” i.d. to 3” o.d. Kit Includes: “Air Clamp” System motor & gear drive (1) Mandrel 3/4” (5/8” optional consult factory) Draw rod assembly Cutterhead (1) state size 2-1/4”, 2-1/2” & 3” Clamp rib set (1) specify size (G2 — G13) 1/2” Hose w/filter, oiler & 3/8” coupler Carrying case Allen wrench set Operating instructions ACMG- Air Clamp “Mongoose” Millhog tool kit 300 for 3/4” i.d. to 3” o.d. Kit Includes: “Air Clamp” System motor & gear drive (1) Mandrel 3/4” (5/8” optional consult factory) Draw rod assembly Cutterhead (1) state size 2-1/4”, 2-1/2” & 3” Clamp rib sets (Includes G2 - G13) 1/2” Hose w/filter, oiler & 3/8” coupler Carrying case Allen wrench set Operating instructions ACTW- Air Clamp “Tube Weasel” Millhog Specifications 200 tool kit for 1-1/4” i.d. to 3” o.d. “Ground” MILLHOG® “Mongoose” MILLHOG® “Tube Weasel” MILLHOG® Kit Includes: Working Range: 1/2” (12.7 mm) I.D. to 2-1/4” (57.2 mm) O.D. 5/8” (15.9 mm) I.D. to 3” (76.2 mm) O.D. 3/4” (19.1 mm) I.D. to 3” (76.2 mm) O.D. “Air Clamp” System Motor, gear drive assembly Motor 2/3 h.p. (.497 kw) 2/3 h.p. (.497 kw) 2/3 h.p. (.497 kw) Clamp rib and pad sets (H-01 to H-05) Air Pressure 90 psi.(6.2 bar) 90 psi.(6.2 bar) 90 psi.(6.2 bar) Cutterhead, 3” Air Volume 25 cfm (708 It/min.) 25 cfm (708 It/min.) 25 cfm (708 It/min.) Carrying case Allen wrench set Speed 200 RPM 200 RPM 200 RPM Operating instructions Minimum Clearance: Conversion “Air Clamp” kits At cutterhead 1-1/2” (38.1 mm) 2-1/4” (57.2 mm) 3” (76.2 mm) G-270 “Air Clamp” for Ground & Mongoose” At “Air Clamp” cylinder 3-5/8” (92.1 mm) 3-5/8” (92.1 mm) 4-3/8” (111.1 mm) Millhog (mandrel size required) H-270 “Air Clamp” for “Tubeweasel” Millhog Head Length 16” (406 mm) 17” (431.1 mm) 17” (431.1 mm) (mandrel size required) Working Weight 11 lbs. (5.0 kg) 15 lbs. (6.8 kg) 20 lbs. (9.1 kg) Conversion kits include everything to Shipping Weight 55 lbs. (25 kg) 55 lbs. (25 kg) 55 lbs. (25 kg) convert your Millhog to an “Air Clamp” Shipping Dimensions 24” x 20” x 7” (610 mm x 508 mm x 178 mm) 24” x 20” x 7” (610 mm x 508 mm x 178 mm) 24” x 20” x 7” (610 mm x 508 mm x 178 mm) Millhog. State the mandrel size your Millhog is set up with when ordering. Manufacturer reserves the right to change specifications without notice.

esco tool • 75 October Hill Road, Holliston, MA 01746 • 800.343.6926 • 508.429.4441 • Fax 508.429.2811 • e-mail: [email protected] Available For Sale or Rent 9 “Mini” ® I.D. Clamping End Prep Tool 1.25" I.D. to 6.625" O.D. 31.8 mm I.D. to 168.3 mm O.D.

Cuts heavy wall pipe or tube! Fast, chatter-free and easy to use... Key Features

• Tool rigidly mounts to pipe or tube l. D. Multi-angular EscoLock Blade Single gear drive system • Self-centering draw rod assembly lock system with 1 1/4 h.p. air motor Tool rigidly • Single gear drive system for optimum performance clamps to the • One mandrel covers majority of the cutting range pipe or tube I.D. • Cutter blade locking design eliminates chatter Titanium nitride coated cutter blades provide smooth milling, • Cutter blades index easily for proper set up without cutting oils, and produce • Pneumatically powered with torque-free operation Safety lever a clean continuous chip. throttle • Removes tube stub welds and prepares the header Self-centering draw rod • Automatically squares off the end of pipe or tube mounting assembly Clamps • Produces clean, continuous chip without cutting oils Few moving parts for are easy optimum performance to change and low maintenance • Lightweight and simple to operate without special training Blade squares off end of pipe Ratchet feed is Rugged, Fast and Reliable or tube cutting control Esco MILLHOG® “Mini” Series end prep tools are the most ruggedly built and efficiently designed tools available today for milling heavy wall pipe and tube from Because of our unique EscoLock blade locking 1.25" I.D. to 6.625" O.D. Rigidly mounting to the l.D. by system, it is easy to pull a draw rod clamping assembly which centers the tool a heavy chip on the automatically, they utilize a ratchet mechanism for toughest alloys. feeding the cutter head. Featuring titanium nitride coated Ordering Information cutter blades for smooth milling, without requiring cutting oils, they produce a clean, continuous chip and square Kit No. Description M-200 “Mini” Millhog tool kit off the end of the pipe or tube. for 1.8” I.D. to 6.625” O.D. Kit Includes:

Esco MILLHOG® Motor assembly “Mini” Series end prep Feed mechanism tools rigidly mount to Blade block, 6.625” w/wedges the pipe or tube l.D. Draw rod & wrench by a draw rod Clamp ribs and/or pads, clamping assembly choice of (2) which centers the tool Hose, 1/2” w/filter, oiler, automatically to ball valve & 3/8” coupler produce a clean Carrying case bevel with a Allen wrench set square end. Operating and maintenance instructions M-300 “Mini” Millhog, tool kit for 1.8” I.D. to 6.625” O.D. Kit Includes: The MILLHOG® “Mini” Series comes complete Motor assembly with motor gear drive feed mechanism, Feed mechanism manual draw rod wrench and actuator, Blade block, 6.625” w/wedges cutterhead, clamp ribs and pads, air hose with Draw rod & wrench quick connected couplings, lubricator, ball Clamp rib sets M1–M5, M8 & M11 valve throttle, filter, operating instructions and Low RPM and extraordinary torque at the cutting bit make MILLHOG® end prep Hose, 1/2” w/filter, oiler, metal carrying case. tools a good match for many tube stub removal applications. ball valve & 3/8” coupler Carrying case Allen wrench set “Mini” MILLHOG® clamp rib and pad selector Operating and maintenance instructions Mandrel Item Description I.D. Range I.D. Range M-240 Mandrel kit, 1-1/4” No. (in.) (mm) Size for 1.25” I.D. to 1.925” I.D. H-01 Clamp rib set 1.250–1.600 31.8–40.6 1-1/4" (31.8mm) Specifications Kit Includes: H-02 Clamp rib set 1.525–1.925 38.8–48.9 1-1/4" (31.8mm) ® Mandrel, 1.250” w/feed stop M-01 Clamp rib set 1.800–2.270 45.8–57.6 1.800" (45.8mm) “Mini” MILLHOG Clamp rib set, 1.25”–1.6” M-02 Clamp rib set 2.240–2.695 56.9–68.4 1.800" (45.8mm) Working Range: 1-1/4” (31.8 mm) I.D.to 6-5/8” (168.3 mm) O.D. Clamp rib set, 1.525”–1.925” M-03 Clamp rib set 2.665–3.120 67.7–79.2 1.800" (45.8mm) Motor, pneumatic 1-1/4 h.p. (.9325 kw) Draw rod, 1-1/4” M-04 Clamp rib set 3.050–3.500 77.4–88.9 1.800" (45.8mm) Air Pressure 90 psi. (6.2 bar) Actuator M-02 & M-05 Clamp rib & pad set 3.415–3.865 86.7–98.1 1.800" (45.8mm) Air Volume 40 cfm (1133 It/min.) M-03 & M-05 Clamp rib & pad set 3.780–4.230 96.0–107.4 1.800" (45.8mm) Speed 34 RPM Part No. Spares for clamp ribs M-04 & M-05 Clamp rib & pad set 4.145–4.595 105.3–116.7 1.800" (45.8mm) Minimum Clearance 5-1/4” (133.3 mm) H-11 Actuator, roll pin M-02 & M-08 Clamp rib & pad set 4.510–4.960 114.5–126.0 1.800" (45.8mm) Head Length 13” (330.2 mm) H-12 Actuator, 1.250” M-03 & M-08 Clamp rib & pad set 4.875–5.325 123.8–135.2 1.800" (45.8mm) Working Weight 25 lbs. (11.33 kg) H-14B Spring, clamp rib H1–H4 M-04 & M-08 Clamp rib & pad set 5.240–5.690 133.1–144.5 1.800" (45.8mm) Shipping Weight 65 lbs. (29.5 kg) M-46 Actuator, 1.8” M-02 & M-11 Clamp rib & pad set 5.605–6.055 142.3–153.8 1.800" (45.8mm) Shipping Dimensions 21” x 18” x 7” (533 mm x 457 mm x 178 mm) M-47 Actuator, roll pin 1.8” M-03 & M-11 Clamp rib & pad set 5.970–6.420 151.6–163.0 1.800" (45.8mm) Manufacturer reserves the right to change specifications without notice. M-52 Spring, clamp rib M1–M4.

esco tool • 75 October Hill Road, Holliston, MA 01746 • 800.343.6926 • 508.429.4441 • Fax 508.429.2811 • e-mail: [email protected] 10 Available For Sale or Rent Model HHB-5000 High Speed Model HHB-10000 Model HHB-5000 RA Hand Held Bevelers Model HHB-10000 RA

Straight-Thru, Track-Mountable, and Ordering Information Right Angle Models available Kit No. Description 50-200 HHB-5,000 High Speed Hand Held Beveler kit Kit includes: High speed air motor w/oiler Gear drive, off set Key Features Chip shield Chip guard bracket • Capable of prepping tubes Wrench set (17 mm x 17 mm) Carrying case in seconds Hose, 1/2” w/ filter, oiler & 3/8” coupler • Air-powered beveling with Operating and maintenance instructions Allen wrench set no torque reaction 50-200RA HHB-5,000RA Right Angle High Speed • Pilot automatically locates Hand Held Beveler kit Kit includes: on tube or pipe I.D. High speed air motor • No clamping or loose parts Right angle drive Chip shield that can fall down tubes Chip guard bracket • Handles variety of tubes, Wrench set (17 mm x 17 mm) Carrying case materials and applications Hose, 1/2” w/filter, oiler & 3/8” coupler Operating and maintenance instructions • Field changeable pilot and Allen wrench set cutterhead saves time 10-200 HHB-10,000 High Speed Hand Held Beveler kit • Carbide blade inserts have Kit includes: High speed air motor multiple cutting edges Offset gear drive Chip shield • High speed cutterhead Chip guard bracket spins faster than 5,000 RPM Hose, 1/2” w/filter, oiler & 1/2” coupler These high speed straight-thru hand held Carrying case • Precise end preps without Wrench set (17 mm x 9/16”) bevelers provide torque-free operation cutting oils Allen wrench set and feature quick-change tooling. Right Operating and maintenance instructions • Field proven tools require angle models are available for 10-200RA HHB-10,000RA Right Angle High Speed very little maintenance getting into tight spaces. Hand Held Beveler kit Kit includes: High speed air motor Right angle drive Chip shield Straight-Thru and Right Angle Models Chip guard bracket Hose, 1/2” w/ filter, oiler & 1/2” coupler The straight-thru models can machine any degree of bevel on heavy and thin wall Carrying case Wrench set (17 mm x 17 mm) tubes, as well as tangent tubes. The most powerful pneumatic high speed end prep Allen wrench set tools available anywhere, they can be used by hand or with the EscoTrack mount panel Operating and maintenance instructions replacement system by using the optional Track Chassis and Post Assembly. With this Part No. Cutterheads, 37-1/2 deg. 1050-01 Cutterhead, 1-1/4” (.450” I.D. – 1.250” O.D.) use 1/2” inserts option, these tools make fast work out of repetitive end preps and cut hours and even 1050-02 Cutterhead, 1-1/2” (.700” I.D. – 1.500” O.D.) use 1/2” inserts 1050-03 Cutterhead, 1-3/4” (.700” I.D. – 1.750” O.D.) use 5/8” inserts days off of boiler tube panel replacement outages. 1050-04 Cutterhead, 2” (.950” I.D. – 2.000” O.D.) use 5/8” inserts 1050-05 Cutterhead, 2-1/4” (1.200” I.D. – 2.250” O.D.) use 5/8” inserts When you need to get into a “Dutchman” of less than six inches, our right angle 1050-06 Cutterhead, 2-1/2” (1.450” I.D. – 2.500” O.D.) use 5/8” inserts models do the job better than ever. The HHB-5000 RA or HHB-10000 RA end prep 1050-07 Cutterhead, 2-3/4” (1.700” I.D. – 2.750” O.D.) use 5/8” inserts 1050-08 Cutterhead, 3” (1.950” I.D. – 3.000” O.D.) use 5/8” inserts tools are every bit as rugged as our straight-thru models, and are ideal for single boiler 1050-09 Cutterhead, 3-1/4” (2.200” I.D. – 3.250” O.D.) use 5/8” inserts tube repairs. All of these hand held bevelers feature quick-change tooling and the 1050-10 Cutterhead, 3-1/2” (2.450” I.D. – 3.850” O.D.) use 5/8” inserts 1050-11 Cutterhead, 3-3/4” (2.700” I.D. – 3.750” O.D.) use 5/8” inserts automatic pilot system that locates itself on the tube I.D. 1050-12 Cutterhead, 4” (2.950” I.D. – 4.000” O.D.) use 5/8” inserts Other angles available Standard inserts 1050-14 Insert 1/2” double edge for 37-1/2 deg. cutterheads Fast, Accurate and Easy to Use 1050-15 Insert 5/8” double edge for 37-1/2 deg. cutterheads 1050-16 Insert 1/2” 4 edge for 37-1/2 deg. cutterheads These high speed bevelers feature the EscoPilot locating system which eliminates the 1050-17 Insert 5/8” 4 edge for 37-1/2 deg. cutterheads 1050-18 Screw, for 1/2” insert blade for 37-1/2 deg. cutterheads need for clamping and special operator training. Unlike conventional end prep tools 1050-19 Screw, for 5/8” insert blade for 37-1/2 deg. cutterheads that require clamping to the tube or pipe I.D., these tools locate themselves Other inserts available, consult factory Pilots automatically and there are no loose parts that can fall down the tube and waste your 1050-140 Pilot blank (.400-1.500) available in 1/4” (6.35mm) increments time. Simple to operate, just insert the pilot into the tube I.D., squeeze the throttle and 1050-141 Pilot blank (1.501-2.500) available in 1/4” (6.35mm) increments 1050-142 Pilot blank (2.501-3.500) available in 1/4” (6.35mm) increments finish your end prep completely in as fast as 3 seconds! 1050-143 Pilot blank (3.501-3.900) available in 1/4” (6.35mm) increments 1050-40 I.D. pilot (range .400-1.500) O.D. & m.w.t., or pipe size & sch. needed 1050-41 I.D. pilot (range 1.501-2.500) O.D. & m.w.t., or pipe size & sch. needed 1050-42 I.D. pilot (range 2.501-3.500) O.D. & m.w.t., or pipe size & sch. needed Specifications 1050-43 I.D. pilot (range 3.501-3.900) O.D. & m.w.t., or pipe size & sch. needed HHB-5000 HHB-5000 RA HHB-10000 HHB-10000 RA Cutterhead Size Range Working range .450” (11.43 mm) .450” (11.43 mm) .450” (11.43 mm) .450” (11.43 mm) Cutterhead Actual Cutterhead Max. Tube Min. Tube to 2.250” (57.15 mm) 2.250” (57.16 mm) 4.00” (101.6 mm) 4.00” (101.6 mm) Size O.D. Dimension O.D. I.D. Motor, pneumatic 1.5 h.p. (1.122 kw) 1.5 h.p. (1.122 kw) 3 h.p. (2.244 kw) 3 h.p. (2.244 kw) 1-1/4“ (31.76 mm) 1.600” (40.64 mm) 1.250” (31.76 mm) .450” (11.44 mm) 1/2” Air pressure 90 psi (6.2 bar) 90 psi (6.2 bar) 90 psi (6.2 bar) 90 psi (6.2 bar) 1-1/2“ (38.11 mm) 1.850” (46.99 mm) 1.500” (38.11 mm) .700” (17.79 mm) inserts Air Volume 50 cfm (1416 It/min.) 50 cfm (1416 It/min.) 80 cfm (2265 It/min.) 80 cfm (2265 It/min.) 1-3/4“ (44.47 mm) 2.100” (53.4 mm) 1.750” (44.47 mm) .700” (17.79 mm) 5/8” Speed 5000 5000 10000 10000 2“ (50.81 mm) 2.350” (59.7 mm) 2.000” (50.81 mm) .950” (24.15 mm) inserts 2-1/4“ (57.16 mm) 2.600” (66 mm) 2.250” (57.16 mm) 1.200” (30.5 mm) Radial 1.5” (38.1 mm) 1.9” (48.3 mm) 2.125” (54 mm) 2.5” (63.5 mm) 2-1/2“ (63.51 mm) 2.850” (72.4 mm) 2.500” (63.51 mm) 1.450” (36.85 mm) Working weight 9 lbs.(4.1 kg) 8 lbs.(3.7 kg) 14 lbs.(6.4 kg) 13 lbs.(5.9 kg) 2-3/4“ (69.87 mm) 3.100” (78.8 mm) 2.750” (69.87 mm) 1.700” (43.2 mm) Shipping weight 40 lbs.(18.2 kg) 40 lbs.(18.2 kg) 45 lbs.(20.4 kg) 45 lbs.(20.4 kg) 3“ (76.21 mm) 3.350” (85.1 mm) 3.000” (76.21 mm) 1.950” (49.55 mm) Track mountable yes no yes no 3-1/4“ (82.57 mm) 3.600” (91.5 mm) 3.250” (82.57 mm) 2.200” (55.9 mm) 3-1/2“ (88.91 mm) 3.850” (97.8 mm) 3.500” (88.91 mm) 2.450” (62.25 mm) Shipping dimensions 27”x18”x7” (686 mm x 457 mm x 177 mm) 3-3/4“ (95.27 mm) 4.100” (104.2 mm) 3.750” (95.27 mm) 2.700” (68.59 mm) Manufacturer reserves the right to change specifications without notice. 4“ (101.61 mm) 4.350” (110.5 mm) 4.000” (101.6 mm) 2.950” (74.95 mm)

esco tool • 75 October Hill Road, Holliston, MA 01746 • 800.343.6926 • 508.429.4441 • Fax 508.429.2811 • e-mail: [email protected] Available For Sale or Rent 11 “Prepzilla” ® I.D. Clamping End Prep Tool 1.575 I.D. to 8.625 O.D. 40 mm I.D. to 219.1 mm O.D.

The world standard for all other tools of its type

on the market, this tool is powerful, smooth Cross feed for and quiet running. severing and single point beveling Direct drive gears, supported features bolt action by dual opposed tapered star wheel tripper and roller bearings automatic sever insert feed Key Features • Only (8) sets of clamps to cover entire range • One mandrel covers entire range • Single point attachment allows preps on all wall thicknesses at any angle • Optional cross feed for flange facing, pipe grooving and severing The tool Prepzilla MILLHOG® kit includes all One mandrel clamp ribs and pads for the entire • EscoLock blade locking system for maximum covers the entire working range of the tool, hose with filter blade life range of the tool and lubricator, and a metal carrying case.

• Dual opposed tapered roller bearings deliver EscoLock rock solid performance blade locking system • Heavy duty clamping system does not break Quiet running, powerful air motor • Directional exhaust • Low R.P.M. with tremendous torque Fully adjustable • Produces thick chips on all highly alloyed exhaust tube and pipe, without cutting fluids Safety lever throttle Ordering Information

Kit No. Description P-200 “Prepzilla” Millhog tool kit for 1.575” I.D. to 8.625” O.D. Kit Includes: Cross Feed Attachment Motor assembly Feed mechanism This optional attachment easily bolts to the Right angle drive Prepzilla and is easy to use. It permits flange Blade blocks (1), 8.625” w/wedges facing, grooving for couplings, and torched Draw rod & wrench Clamp ribs and/or pads, end severing. choice of (2) Hose, 1/2” w/filter, oiler ball valve & 3/8” coupler Carrying case (WMH) Allen wrench set Operating & maintenance High Performance, Low Maintenance instructions P-300 “Prepzilla” Millhog, tool kit Like all other MILLHOGS, high performance and for 1.575” I.D. to 8.625” O.D. low maintenance were important design criteria Kit Includes: for the Prepzilla MILLHOG®. This tool is suitable Motor assembly for prepping any type of tube material including Feed mechanism Right angle drive super duplex and uses one mandrel to cover the Blade blocks (1), 8.625” full operating range of the tool. w/wedges Draw rod & wrench Entire range of clamp ribs & pads P1–P4 ribs & P5–P8 pads Hose, 1/2” w/filter, oiler ball valve & 3/8” coupler “Prepzilla” MILLHOG® clamp rib and pad selector Carrying case Allen wrench set Item Description I.D. Range I.D. Range Mandrel Operating & maintenance No. (in.) (mm) Size instructions ® P-01 Clamp rib set 1.575–2.050 40.0–52.1 1.575 (40.0 mm) The Prepzilla MILLHOG cuts heavy wall pipe and tube, producing a heavy PCF-100 “Prepzilla” Cross Feed chip with no cutting oils; resulting in perfect end preps. Bevels and faces P-02 Clamp rib set 2.025–2.505 51.4–63.6 1.575 (40.0 mm) Kit Includes: P-03 Clamp rib set 2.475–2.955 62.9–75.1 1.575 (40.0 mm) in one operation. all hardware to use on up P-04 Clamp rib set 2.925–3.405 74.3–86.5 1.575 (40.0 mm) to 1” wall thickness P-02 & P-05 Clamp rib & pad set 3.375–3.855 85.7–97.9 1.575 (40.0 mm) Specifications Extension arm P-03 & P-05 Clamp rib & pad set 3.825–4.305 97.2–109.3 1.575 (40.0 mm) “Prepzilla” MILLHOG® Star wheel P-04 & P-05 Clamp rib & pad set 4.275–4.755 108.6–120.8 1.575 (40.0 mm) Working Range: 1.575” (40 mm) I.D.to 8-5/8” (219.1 mm) O.D. Feed rod P-02 & P-06 Clamp rib & pad set 4.725–5.205 120.0–132.2 1.575 (40.0 mm) Motor, pneumatic 2 h.p. (1.492 kw) Bolt action star wheel pin P-03 & P-06 Clamp rib & pad set 5.175–5.655 131.4–143.6 1.575 (40.0 mm) Air Pressure 90 psi. (6.2 bar) Mounting block for tool bit holder P-04 & P-06 Clamp rib & pad set 5.625–6.105 142.9–155.1 1.575 (40.0 mm) Air Volume 80 cfm (2690 It/min.) 1” Sever insert P-02 & P-07 Clamp rib & pad set 6.075–6.555 154.3–166.5 1.575 (40.0 mm) Speed 30 RPM Sever insert holder for PCF-170 Minimum Clearance 8-3/4” (222.3 mm) P-03 & P-07 Clamp rib & pad set 6.525–6.980 165.7–177.3 1.575 (40.0 mm) Part No. Sever Spares Head Length 19-3/4” (501.7 mm) P-04 & P-07 Clamp rib & pad set 6.950–7.430 176.5–188.7 1.575 (40.0 mm) Working Weight 40 lbs. (18.2 kg) PCF-170 1” Sever insert P-02 & P-08 Clamp rib & pad set 7.400–7.880 188.0–200.2 1.575 (40.0 mm) Shipping Weight 110 lbs. (50 kg) PCF-171 Sever insert holder for PCF-170 P-03 & P-08 Clamp rib & pad set 7.850–8.330 199.4–211.6 1.575 (40.0 mm) Shipping Dimensions 27” x 21” x 7” (686 mm x 534 mm x 178 mm) PCF-175 1-1/2” Sever Insert P-04 & P-08 Clamp rib & pad set 8.300–8.780 210.8–223.0 1.575 (40.0 mm) Manufacturer reserves the right to change specifications without notice. PCF-176 Sever insert holder for PCF-175

esco tool • 75 October Hill Road, Holliston, MA 01746 • 800.343.6926 • 508.429.4441 • Fax 508.429.2811 • e-mail: [email protected] 12 Available For Sale or Rent Severs HAZ, Single Point Bevels, Faces, Bores and Machines Grooves for Couplings

New Method Lets You… Cross Feed Attachment Key Features • Quickly mounts and aligns beyond HAZ • Bolt action engaging star wheel tripper • Automatic sever insert feed • Quickly severs torched ends with up to 1.5” wall • Efficiently bevels fresh pipe and tube ends • Single point allows preps on heavy wall with compound angles • Often eliminates the need for costly clam shell type tools • Covers the range of three clam shells for less than the cost of one

Go from torched off end to… …perfect bevel quickly and easily

Start to Finish…

With the easy to use clamp Then the insert is aligned Once the bolt action star As the head rotates, the system, Prepzilla is mounted beyond the heat affected wheel tripper is in place, the insert is fed until… into position zone (HAZ) severing begins

…the Heat Affect Zone is And the cross feed sever Beveling a fresh, square pipe completely severed in under insert is quickly retracted end is quick and easy. It also 8 minutes extends the blade life

esco tool • 75 October Hill Road, Holliston, MA 01746 • 800.343.6926 • 508.429.4441 • Fax 508.429.2811 • e-mail: [email protected] Available For Sale or Rent 13 “COMMANDER” Model C-314 ® I.D. Clamping End Prep Tool 3.75” I.D. to 14” O.D. 88.9 mm I.D. to 355.6 mm O.D.

Bevels heavy wall tube, pulls a thick chip Optional off-set Horizontal without cutting oils… gear reducer lifting ring Optional hydraulic Key Features motor Blades capable of producing • One mandrel and 7 sets of clamps cover entire range. any angle of end prep • Wide clamp ribs spread the contact force for superior clamping. • Three powerful drive choices: 3 hp pneumatic straight drive motor produces Standard pneumatic motor 2,000 ft. lbs. of torque (standard). 3 hp pneumatic straight drive motor with off-set gear reduction produces 4,000 ft. lbs. of torque. Hydraulic motor drive with speed control produces Vertical lifting ring (2) 4,500 ft. lbs of torque. Hardened edges are • Motor drive options are easily changed and are easily interchangeable with the “Dictator.” Rugged gear drive replaced with dual opposed when worn-out Wide clamp ribs • Ultra rugged gears and dual opposed tapered tapered roller bearings spread contact for superior clamping bearing set-up deliver produces a low maintenance Ratchet EscoLock blade locking tool designed for years of trouble free service. feed system ensures chatter wrench free end preps • Fully portable for on-site use. • Available for sale or rent. Ordering Information Applications • Pipeline construction Kit No. Description • Off-shore super duplex • Petrochemical C-200 Pneumatic Drive “Commander” Millhog® model C314 tool kit for • Power generation 3.750” I.D. to 14” O.D. • Systems fabrication C-250 Hydraulic Drive “Commander” Millhog® model C314 tool kit for Built for Performance 3.750” I.D. to 14” O.D. Kit includes: Motor assembly, feed mechanism, Designed to prep all schedules of pipe from 3.75” I.D. to 14” O.D., blade blocks (2) with wedges, manual draw the “Commander” MILLHOG® Model C-314 features a state of rod & wrench, carrying case, Allen wrench set, the art I.D. clamping system that spreads the contact points of operating & maintenance instructions. the clamps radially inside the pipe. This minimizes vibration for chatter-free end preps on both thin and heavy wall pipe. To assure C-300 Pneumatic Drive “Commander” Millhog® model C-314 tool kit for stable, smooth rotation of the cutterhead, this rugged tool employs 3.750” I.D. to 14” O.D. opposed tapered roller bearings that are easy to adjust and never C-350 Hydraulic Drive “Commander” wear out. Millhog® model C-314 tool kit for 3.750” I.D. to 14” O.D. Powerful and versatile, torque at the cutting blade for the Model C-314 is achieved with the choice of three motor options suited to Kit includes: Motor assembly ,feed mechanism, fit your application(s). All drives are easily changed and are also blade blocks (2) with wedges, manual draw rod & wrench, (7) sets of clamp ribs and pads interchangeable with the “Dictator.” (C-01 thru C-07), carrying case, Allen wrench ® Wide clamp ribs spread the contact force for superior set, operating & maintenance instructions. Like all MILLHOGS, the “Commander” MILLHOG Model C-314 is clamping and the EscoLock blade locking system simple to operate and designed for years of trouble free service. minimizes vibration, producing a heavy chip and superior end prep. Part No. ® CD-OGR Off-set Gear Reducer (can be “Commander” MILLHOG clamp rib and pad selector (optional) used with “Dictator” MILLHOG® Item Description I.D. Range I.D. Range Mandrel No. (in.) (mm) Size Specifications C-01 Clamp rib set 3.750 – 4.500 95.25 – 114.30 3.0" (76 mm) “Commander” MILLHOG® model C-314 C-02 Clamp rib set 4.375 – 5.250 111.13 – 133.35 3.0" (76 mm) Working Range: 3.750” (95.25 mm) I.D.to 14” (355.6 mm) O.D. C-03 Clamp rib set 5.125 – 6.000 130.18 – 152.40 3.0" (76 mm) Motor, pneumatic 3 h.p. (2.237 kw) C-04 Clamp rib set 5.875 – 6.800 149.23 – 172.72 3.0" (76 mm) Air Pressure 90 psi. (6.2 bar) C-01 & C-05 Clamp rib & pad set 6.750 – 7.562 171.45 – 192.08 3.0" (76 mm) Air Volume 95 cfm (2690 It/min.) C-02 & C-05 Clamp rib & pad set 7.437 – 8.250 188.90 – 209.55 3.0” (76 mm) Speed 16 RPM C-03 & C-05 Clamp rib & pad set 8.125 – 8.938 206.38 – 227.03 3.0" (76 mm) Hydraulic pump requirements (8-12) gallons per minute, 5 h.p., 200 volt C-04 & C-05 Clamp rib & pad set 8.875 – 9.700 225.43 – 246.38 3.0" (76 mm) (3) phase 20 gallon reservoir @ 1,500 psi C-01 & C-06 Clamp rib & pad set 9.687 – 10.500 246.05 – 266.70 3.0" (76 mm) Minimum Clearance 12.750” (323.9 mm) Head Length 19.750” (501.7 mm) 12” (305 mm) with C-02 & C-06 Clamp rib & pad set 10.375 – 11.125 263.53 – 282.58 3.0" (76 mm) right angle drive C-03 & C-06 Clamp rib & pad set 11.000 – 11.812 279.40 – 300.03 3.0" (76 mm) Working Weight 85 lbs. (38.5 kg) C-04 & C-06 Clamp rib & pad set 11.750 – 12.500 298.45 – 317.50 3.0" (76 mm) Shipping Weight 200 lbs. (91 kg) C-03 & C-07 Clamp rib & pad set 12.400 – 13.250 314.96 – 336.55 3.0” (76 mm) Shipping Dimensions 32” x 15” x 17” (813 mm x 381 mm x 432 mm) C-04 & C-07 Clamp rib & pad set 13.125 – 14.000 333.38 – 355.60 3.0” (76 mm) Manufacturer reserves the right to change specifications without notice.

esco tool • 75 October Hill Road, Holliston, MA 01746 • 800.343.6926 • 508.429.4441 • Fax 508.429.2811 • e-mail: [email protected] 14 Available For Sale or Rent Model D-418 “Dictator” ® I.D. Clamping End Prep Tool 4.5” I.D. to 18” O.D. 114.3 mm I.D. to 457.2 mm O.D.

Preps heavy wall pipe including Super Duplex and is as EscoLock blade Horizontal easy to use as our smaller models offering an affordable Only 8 sets locking system lifting ring of clamps for prolongs blade life alternative to specialized machine service companies. entire range Key Features • One mandrel and 8 sets of clamps needed to cover entire range. • Three powerful drive choices: Powerful pneumatic 3 h.p. motor is • 3 hp pneumatic straight drive motor produces 2,500 ft. lbs. of standard torque (standard). • 3 hp pneumatic straight drive motor with off-set gear reduction produces 5,000 ft. lbs. of torque. • Hydraulic motor drive with speed control produces One mandrel Vertical lifting 6,000 ft. lbs of torque. covers Heavy duty rings (2) ratchet feed • Motor drive options are easily changed and are entire range wrench interchangeable with the “Commander.” Hardened edges are • Self-centering draw rod actuated clamping system. easily replaced when worn • Wide Clamps produce superior clamping force for chatter free end preps. The 3 hp Pneumatic • Uses standard MILLHOG® cutter blades. straight drive • All gear drives are interchangeable with the “Commander” motor with the optional off-set • Fully portable for on-site and shop work. gear reduction Ordering Information • Available for sale or rent. reduces the rpm and increases the torque producing Kit No. Description 5,000 ft. lbs.of D-200 Pneumatic Drive “Dictator” Applications torque at the MILLHOG® Model D-418 tool kit cutting blade. for 4.5” I.D. to 18” O.D. D-250 Hydraulic Drive “Dictator” • Pipeline construction MILLHOG® Model D-418 tool kit • Off-shore super duplex for 4.5” I.D. to 18” O.D. Kit Includes: • Petrochemical Motor assembly • Power generation Feed Mechanism Blade blocks (2), with wedges • Systems fabrication The hydraulic motor with speed Manual draw rod & wrench control motor offers consistent power at various RPMs for the most difficult Carrying case materials and produces 6,000 ft. lbs. Allen wrench set at the cutting bit. Operating & maintenance Built for Performance instructions D-300 Pneumatic Drive “Dictator” The ESCO “Dictator” MILLHOG® model D-418 features three ® The EscoLock blade locking system holds MILLHOG Model D-418 tool kit drive choices that are capable of performing any degree the blade securely in place to produce a for 4.5” I.D. to 18” O.D. thick chip that helps prolong blade life by D-350 Hydraulic Drive “Dictator” of end prep on pipe up to 18” schedule 160 without cutting MILLHOG® Model D-418 tool kit transferring the heat to the chip and away for 4.5” I.D. to 18” O.D. fluids. This portable tool has many advances including a from the cutting blade. self-centering draw rod actuated clamping system and wide Kit Includes: Motor assembly clamps that produce a superior clamping force for chatter Wide Clamp Feed Mechanism free end preps while assuring maximum blade life. ribs and pads provide superior Blade blocks (2), with wedges Designed for years of trouble free service the D-418 propri- clamping force Manual draw rod & wrench that minimizes (7) sets of clamp ribs and pads etary gear and bearing system delivers the stability and per- vibration and (D-02 thru D-08) formance that all MILLHOG® tools have become known for. only 8 sets are Carrying case needed for the Allen wrench set Eliminate the need for specialized machine service compa- entire range. Operating & maintenance instructions nies and call today to arrange a no obligation demonstration Part No. and see for yourself the difference a MILLHOG® makes. CD-OGR Off-set Gear Reducer (can be used pptional with “Commander” MILLHOG®) “Dictator” MILLHOG® model D-418 clamp rib and pad selector Specifications Item I.D. Range I.D. Range Mandrel “Dictator” MILLHOG® model D-418 Description No. (in.) (mm) Size Working Range: 4.5” (114.3 mm) I.D.to 18.00” (457.2 mm) O.D. D-01 (optional) Clamp rib set 4.5 - 5.625 114.3 - 142.9 4” (102 mm) Motor, pneumatic 3 h.p. (2.244 kw) D-02 Clamp rib set 5.5 – 6.625 139.7 – 168.3 4" (102 mm) Air Pressure 90 psi. (6.2 bar) D-03 Clamp rib set 6.5 – 7.625 165.1 – 193.7 4" (102 mm) Air Volume 95 cfm (2690 It/min.) D-02 & D-04 Clamp rib & pad set 7.5 – 8.625 190.5 – 219.1 4" (102 mm) Speed 8 RPM D-03 & D-04 Clamp rib & pad set 8.5 – 9.625 215.9 – 244.5 4" (102 mm) Hydraulic pump requirements (8-12) gallons per minute, 5 h.p., 200 volt D-02 & D-05 Clamp rib & pad set 9.5 – 10.625 241.3 – 269.9 4" (102 mm) (3) phase 20 gallon reservoir @ 1,500 psi D-03 & D-05 Clamp rib & pad set 10.5 – 11.625 266.7 – 295.3 4" (102 mm) Minimum Clearance 19” (482.6 mm) D-02 & D-06 Clamp rib & pad set 11.5 – 12.625 292.1 – 320.7 4" (102 mm) D-03 & D-06 Clamp rib & pad set 12.5 – 13.625 317.5 – 346.1 4" (102 mm) Head Length 19-3/4” (501.7 mm) 12” (305 mm) w/ R. A. drive D-02 & D-06- & D-07 Clamp rib & pad sets 13.5 – 14.625 342.9 – 371.5 4" (102 mm) Working Weight 145 lbs. (66 kg) D-03 & D-06 & D-07 Clamp rib & pad sets 14.5 - 15.625 368.3 - 396.9 4” (102 mm) Shipping Weight 290 lbs. (132 kg) D-02 & D-08 Clamp rib & pad sets 15.5 - 16.625 393.7 - 422.3 4” (102 mm) Shipping Dimensions 38” x 20” x 20” (965 mm x 508 mm x 508 mm) D-03 & D-08 Clamp rib & pad sets 16.5 - 17.625 419.1 - 447.7 4” (102 mm) Manufacturer reserves the right to change specifications without notice.

esco tool • 75 October Hill Road, Holliston, MA 01746 • 800.343.6926 • 508.429.4441 • Fax 508.429.2811 • e-mail: [email protected] Available For Sale or Rent 15 ® Thick Chip Technology

Cutter Blades for the Ground, Mongoose and Tube Weasel MILLHOG® Titanium Nitride Coated (TiN) Cutter Blades for the entire MILLHOG® family of End Prep Tools produce a Thick Chip without cutting oils

GLB GLRB GJB GBB GBBP facing or facing or “J” bevel 22 37-1/2 37-1/2 + 1/4 land land O.D. degree + bevel step peel radius 3/16 radius back

GC10S GRBB GCBS GTSS GTSR 10 degree 37-1/2 straight boring tube seat tube stub boring 1” I.D. boring 18 degree taper removal or larger 1” I.D. or larger

Custom blades made to your specifications. Please fill in appropriate information below and fax to 508.359.4145 for a quotation. Ask about our Hard Lube coating for extended blade life.

® Specifications for “J” Prep Custom Blades Standard Your For “Ground” & “Tube Weasel” MILLHOG Spec. Part No. Description A Tube O.D. — D GBB-1 3/8” 37-1/2 degree bevel blade TiN B Tube I. D. — GBB-2 5/8” 37-1/2 degree bevel blade TiN F C Wall thickness — E GBB-3 3/8” 30 degree bevel blade TiN D Bevel Angle 22° GBB-4 5/8” 30 degree bevel blade TiN E Radius 3/16 GBB-6 5/8” 45 degree bevel blade TiN H F Land or Face — GBB-2HL 5/8” 37-1/2 degree bevel blade Hard Lube G Bore Dia. — A B C G GBBP-1 5/8” 37-1/2 degree bevel blade H Bore Depth 3/8 w/1/4” peel back TiN I Bore Taper 18° I GCB-1 3/8” counter bore blade TiN J Nose (Straight) — GCB-2 5/8” counter bore blade TiN Tapered bore GCB10S-1 3/8” 10 degree boring blade TiN J K angle instead of 10° straight bore GCB10S-2 5/8” 10 degree boring blade TiN GCBS-1 3/8” straight bore with 18 degree taper GCBS-2 5/8” straight bore with 18 degree taper GJB-1 3/8” “J” Bevel 22 degree + 3/16” radius GJB-2 5/8” “J” Bevel 22 degree + 3/16” radius Specifications for “V” Prep Custom Blades Standard Your Spec. GLB-1 3/8” land blade TiN D A Tube O.D. — GLB-2 5/8” land blade TiN E B Tube I. D. — GLRB-1 3/8” facing blade w O.D. radius TiN GLRB-2 5/8” facing blade w O.D. radius TiN C Wall thickness — GRBB-1 3/8” 37-1/2 degree boring blade D Bevel Angle 37-1/2° GRBB-2 5/8” 37-1/2 degree boring blade H E Land or Face — G GRS-1 3/8” blade sharpening TiN A B C F F Bore Dia. — GRS-2 5/8” blade sharpening TiN I G Depth of Bore 3/8 GTSR-1 3/8” tube stub removal blade TiN H Taper Angle 18° GTSR-2 5/8” tube stub removal blade TiN I Bore Angle 10° GTSS-1 3/8” tube seat blade J J Peel Back 1/4” GTSS-2 5/8” tube seat blade

esco tool • 75 October Hill Road, Holliston, MA 01746 • 800.343.6926 • 508.429.4441 • Fax 508.429.2811 • e-mail: [email protected] 16 Available For Sale or Rent ® Thick Chip Technology

Cutter Blades for the Wart, Mini, Prepzilla, Commander, and Dictator MILLHOG®

MCB10S-1 MCB10L-1 MCBSS-1 MCBSL-1 MRBB MTSR 10 degree 10 degree straight bor- straight bor- 37-1/2 tube stub boring 1-3/4 boring 1-3/4 ing 18 degree ing 18 degree boring removal or smaller I.D. or larger I.D. taper 1-3/4 or taper 1-3/4 or An endless range of standard and custom cutter blades are offered with Titanium Nitride smaller I.D. larger I.D. (TiN) coating. For extended blade life, try our new “Hard Lube” coated cutter blades which provide superior heat resistance and more end preps per blade.

For “Wart”, “Mini”, “Prepzilla”, “Commander” & “Dictator” MILLHOG® Part No. Description MBB-1 1/2” 37-1/2 degree bevel blade TiN MBB-2 3/4” 37-1/2 degree bevel blade TiN MBB-2HL 3/4” 37-1/2 degree bevel blade Hard Lube MBB-3 1” 37-1/2 degree bevel blade TiN MBB MJB MLB MLRB MBBP MTSS MBB-4 1-1/4” 37-1/2 degree bevel blade TiN 37-1/2 “J” bevel 22 facing or facing or 37-1/2 + tube MBB-4A 1/2” 45 degree bevel blade TiN bevel degree + land land O.D. 1/4 step seat MBB-5 1-1/4” 37-1/2 x 10 degree bevel blade 3/16 radius radius peel back MBB-5A 3/4” 45 degree bevel blade MBB-6 1-1/4” 10 degree bevel blade MBB-6A 1” 45 degree bevel blade Custom blades made to your specifications. Please fill in appropriate information below MBB-7 1/2” 30 degree bevel blade and fax to 508.359.4145 for a quotation. MBB-75-2 3/4” 75 degree 2” long bevel blade MBB-8 3/4” 30 degree bevel blade MBB-9 1” 30 degree bevel blade MBBP-1 1/2” 37-1/2 degree w/1/4” peel back MBBP-2 3/4” 37-1/2 degree w/1/4” peel back Your Specifications for “J” Prep Custom Blades Standard MBBP-3 1” 37-1/2 degree w/1/4” peel back Spec. MCB-1 1/2” counter bore blade TiN (per specification) D A Tube O.D. — MCB-2 3/4” counter bore blade TiN (per specification) B Tube I. D. — MCB-3 1” counter bore blade TiN (per specification) MCB10L-1 1/2” 10 degree boring >1-3/4” I.D. TiN F C Wall thickness — E MCB10L-2 3/4” 10 degree boring >1-3/4” I.D. TiN D Bevel Angle 22° MCB10L-3 1” 10 degree boring >1-3/4” I.D. TiN E Radius 3/16 MCB10S-1 1/2” 10 degree boring <1-3/4” I.D. TiN H F Land or Face — MCB10S-2 3/4” 10 degree boring <1-3/4” I.D. TiN MCB10S-3 1” 10 degree boring <1-3/4” I.D. TiN G Bore Dia. — A B C G MCBSL-1 1/2” wide 3/8” straight bore 18 degree taper >1-3/4” I.D. TiN H Bore Depth 3/8 MCBSL-2 3/4” wide 3/8” straight bore 18 degree taper >1-3/4” I.D. TiN I I Bore Taper 18° MCBSL-3 1” wide 3/8” straight bore 18 degree taper >1-3/4” I.D. TiN J Nose (Straight) — MCBSS-1 1/2” wide 3/8” straight bore 18 degree taper <1-3/4” I.D. TiN Tapered bore MCBSS-2 3/4” wide 3/8” straight bore 18 degree taper <1-3/4” I.D. TiN MCBSS-3 1” wide 3/8” straight bore 18 degree taper <1-3/4” I.D. TiN J K angle instead of 10° straight bore MJB-1 1/2” “J” bevel 22 degree + 3-1/16” radius TiN MJB-2 3/4” “J” bevel 22 degree + 3-1/16” radius TiN MJB-3 1” “J” bevel 22 degree + 3-1/16” radius TiN MLB-1 1/2” land blade TiN MLB-2 3/4” land blade TiN Specifications for “V” Prep Custom Blades Your MLB-3 1” land blade TiN Standard Spec. MLRB-1 1/2” facing blade w/ O.D. radius TiN MLRB-2 3/4” facing blade w/ O.D. radius TiN D A Tube O.D. — MLRB-3 1” facing blade w/ O.D. radius TiN E B Tube I. D. — MRB-1 5/16” square insert C Wall thickness — MRBB-1 1/2” 37-1/2 degree boring blade TiN D Bevel Angle 37-1/2° MRBB-2 3/4” 37-1/2 degree boring blade TiN H MRBB-3 1” 37-1/2 degree boring blade TiN G E Land or Face — MRS-1 1/2” blade sharpening TiN C F Bore Dia. — MRS-2 3/4” blade sharpening TiN A B F MRS-3 1” blade sharpening TiN G Depth of Bore 3/8 MTSR-1 1/2” tube stub removal blade TiN I MTSR-2 3/4” tube stub removal blade TiN H Taper Angle 18° MTSR-3 1” tube stub removal blade TiN I Bore Angle 10° MTSS-1 1/2” tube seat blade TiN MTSS-2 3/4” tube seat blade TiN J J Peel Back 1/4” MTSS-3 1” tube seat blade TiN

esco tool • 75 October Hill Road, Holliston, MA 01746 • 800.343.6926 • 508.429.4441 • Fax 508.429.2811 • e-mail: [email protected] Available For Sale or Rent 17 Universal Air Powered Saw ® Standard APS-438 Low Profile APS-438LP

The broadest selection of saws and accessories for cutting boiler Standard APS-438 tube panel and removing membrane,cutting pendant tube, working around clusters of large pipe, and cutting big tanks. Key Features • Provides accurate cuts with no “HAZ” heat affected zone • Eliminates rework and grinding before end prepping • Standard model APS-438 accepts 10” and 12”, or optional 14” blades • Safety relief valve prevents running at excessive speeds • Cuts tough materials with a high percentage of chrome • Ergonomic design has optimum balance of speed and torque • Glides effortlessly on easy to install EscoTrack • Works with EscoWrap track for cutting pipe up to 60” O.D. • Powerful 3 HP pneumatic motor operates on 90 psi shop air and uses only 80 CFM

Boilermaker Tough and Field Proven The PANELHOG® APS-438 Air Powered Saw glides along the EscoTrack System for boiler tube panel removal, producing a straight, clean horizontal cut that requires no further rework. The PANELHOG® Universal Air Powered Saw APS-438 is the complete, all around maintenance tool. Effortlessly gliding along the 5 ft. steel EscoTrack System, which attaches to a boiler tube panel section using two weld tabs, this powerful saw makes both horizontal and vertical cuts. After completing a horizontal cut, all you have to do for membrane removal is either remove the saw, rotate it 90° and reinstall it on the track, or for even faster membrane notching use the membrane removal bracket. This system is faster and safer than torch cutting and there is no heat affected zone or further rework needed before end prepping.

All Esco PANELHOG® Saws and Standard APS-438 and Low Profile APS-438LP accessories are shipped in easy to handle cases for convenient carrying and storage. Ordering Information Kit No. Description U.S. Patent 4,739,688 APS-200 APS-438 Kit Kit includes: Specifications Low Profile APS-438LP Air motor assembly Saw chassis w/brake Standard APS-438–Low Profile APS-438LP–Low Radial Clearance APS-438LRC Hose, 3/4” w/filter, oiler & 1/2” coupler Motor, pneumatic 3 h.p. (2.244 kw) Carrying Case Air Pressure 90 psi.(6.2 bar) Wrench set (17 x 22 x 9/16) Air Volume 80 cfm (2265 It/min.) Operating & maintenance instructions Speed 5050 RPM APS-200A APS-438 w/5’ track kit Radial Clearance Standard APS-438 13.5” (343 mm) Kit includes: Low Profile APS-438LP 7.5” (191 mm) Air motor assembly w/ 10” blade fully plunged into tube Saw chassis w/brake Low Radial Clearance APS-438LRC 6.0” (153 mm) Hose, 3/4” w/filter, oiler & 1/2” coupler w/ 8” blade fully plunged into tube Track, 5’ w/3 weld tabs Working Weight Operating & maintenance instructions Standard APS-438 28 lbs. (12.7 kg) Wrench set (17 x 22 x 9/16) Low Profile APS-438LP 28.5 lbs. (13 kg) Carrying Case Low Radial Clearance APS-438LRC 30 lbs. (13.6 kg) Shipping Weight APS-438LP APS-438LP Low Profile w/5’ track Standard APS-438 65 lbs. (29.5 kg) Kit includes: Track 19 lbs. (9 kg) Air motor assembly Low Profile APS-438LP 65 lbs. (29.5 kg) Designed especially for cutting pendant tube panels in tight spaces using the EscoTrack Saw chassis w/brake Low Radial Clearance APS-438LRC 68 lbs. (30.85 kg) System, this model of our PANELHOG® only Shipping Dimensions Hose, 3/4” w/filter, oiler & 1/2” coupler requires a 7-1/2” clearance. The APS-438LP Track, 5’ w/3 weld tabs Tool kit 26” x 15” x 11” is equipped with a 10” blade, uses the same (660 mm x 382 mm x 280 mm) powerful motor as our standard model, and, Operating & maintenance instructions Track 66” x 3” (1676 mm x 77 mm) like all our tools, requires no special operator Wrench set (17 x 22 x 9/16) Manufacturer reserves the right to change specifications without notice. training. Carrying Case

esco tool • 75 October Hill Road, Holliston, MA 01746 • 800.343.6926 • 508.429.4441 • Fax 508.429.2811 • e-mail: [email protected] 18 Available For Sale or Rent Wrap Track® Saw Kits APS-438 ®® with Universal Pipe Trolley Wrap Track APS-438LRC Low Radial Clearance Saw

These innovative kits were developed for cutting pipe from 6” to 60” O.D. Standard APS-438 Trolley Dedicated Wrap Track Saw Standard APS-438 Trolley fits the EscoWrap Track Requires less than 6-1/4” radial clearance

Mount band to pipe Clamp into position APS-200LRC is designed exclusively for use on the EscoWrap Track

Universal Pipe Trolley Ordering Information Universal Pipe Trolley adjusts to Kit No. Description accommodate EscoWrap Tracks and APS-200C APS-438 w/trolley is available in pipe sizes from 6” to Kit Includes 60” O.D. It can be ordered as an Operating & maintenance instructions option with a track saw or is available Pipe trolley w/cut-line indicator gauge Air motor assembly as a separate kit. Wrench set (17 x 22 x 9/16) Saw chassis w/brake Carrying Case Mount trolley Adjust and secure Hose, 3/4” w/filter, oiler & 1/2” coupler APS-200LRC APS-438 Low Radial Clearance Kit Includes Low clearance air motor assembly Saw chassis w/trolley Hose, 3/4” w/filter, oiler & 1/2” coupler Carrying Case Wrench set (17 x 22 x 9/16) Operating & maintenance instructions Part No. EscoWrap Tracks EW-06 EscoWrap Track, 6” EW-08 EscoWrap Track, 8” EW-10 EscoWrap Track, 10” EW-12 EscoWrap Track, 12” EW-14 EscoWrap Track, 14” EW-16 EscoWrap Track, 16” Trolley is adjustable for a Mount saw to trolley EW-18 EscoWrap Track, 18” variety of EscoWrap EW-20 EscoWrap Track, 20” Tracks EW-22 EscoWrap Track, 22” EW-24 EscoWrap Track, 24” EW-26 EscoWrap Track, 26” Wrap Tracks are made EW-28 EscoWrap Track, 28” of stainless steel and designed EW-30 EscoWrap Track, 30” to fit standard pipe sizes. EW-32 EscoWrap Track, 32” Special sizes can be made to EW-34 EscoWrap Track, 34” customer specification. Please don’t hesitate to contact us. EW-36 EscoWrap Track, 36” EW-38 EscoWrap Track, 38” EW-40 EscoWrap Track, 40” EW-42 EscoWrap Track, 42” EW-44 EscoWrap Track, 44” EW-46 EscoWrap Track, 46” U.S. Patent 5,081,768 EW-48 EscoWrap Track, 48” EW-50 EscoWrap Track, 50” EW-52 EscoWrap Track, 52” EW-54 EscoWrap Track, 54” Cut pipe Set up and cut a 10” Sch. 160 pipe in under EW-56 EscoWrap Track, 56” 10 minutes, producing a perfectly square cut. EW-58 EscoWrap Track, 58” EW-60 EscoWrap Track, 60”

esco tool • 75 October Hill Road, Holliston, MA 01746 • 800.343.6926 • 508.429.4441 • Fax 508.429.2811 • e-mail: [email protected] Available For Sale or Rent 19 PANELHOG® Accessories Field Proven Innovations

FlexTRACK® Saw blades, tracks and accessories are always This flexible mounting track permits perfectly square cuts on big available. tanks. It is a 2” wide steel track that attaches by tack welds to the side of any straight, contoured or cylindrical structure with a radius of 2-1/2 ft. or larger.

There is no limit to the size of the tank because the FlexTRACK® comes in standard 6 ft. sections which can be joined Carbide blades are together. available for various applications and work with our standard APS-438 Air Powered Saw. Please consult factory for details.

Challenge us with your toughest application requirements.

Ordering Information

Kit No. Description Track Connector APS-200FL APS-438FL w/5’ Flex Track The track connector is Kit includes: used for extended runs Air motor assembly and easily clips on. Saw chassis w/brake Flex Track, 5’ Hose, 3/4” w/filter, oiler & 1/2” coupler Wrench set (17 x 22 x 9/16) Carrying Case Operating & maintenance instructions Part No. Flex Track TR-FL Flex track (price per foot) TR-FLCL Flex track cut-line indicator QC-16 Clamp stop support QC-17 Track support QC-18 Track leveler QC-19 Track joiner Cut-off Blades Chain Mount Tab APS-211 Cut-off blades, 8” APS-212 Cut-off blades, 10” Instead of welding APS-213 Cut-off blades, 12” bracket to tube, this APS-214 Cut-off blades, 14” bracket incorporates a APS-214A Cut-off blades, 14” concrete chain that tightens on the Accessories tube. Any diameter up TR-05 Track, 5’ to 4-1/8” can be cut. TR-CL Track, custom length (price per foot) TR-FL Flex Track (price per foot) TR-CM Chain mount tab (min. 2 required) TR-QC Quick clamp TR-TC Track connectors TR-WT Weld tabs TR-205 Pipe trolley w/cut-line indicator gauge

esco tool • 75 October Hill Road, Holliston, MA 01746 • 800.343.6926 • 508.429.4441 • Fax 508.429.2811 • e-mail: [email protected] 20 Available For Sale or Rent PANELHOG® Accessories Field Proven Innovations

Quick Clamp

The Esco Quick Clamp is Ordering Information especially useful for: Part No. Description • Boiler tube panel manufacturers Quick Clamp Parts • Cutting pendant tubes TR-QC Quick Clamp For tracks 8’ or longer the following is required QC-17 Track support QC-18 Track leveler (length of track needed) QC-19 Track joiner QC-20 Quick clamp cut-line indicator gauge Membrane bracket APS-215 Membrane removal blade, 3/8” APS-215A Membrane removal blade, 1/4” APS-218 Membrane bracket Single tube cut-off bracket APS-220 Single tube cut-off bracket

The Quick Clamp features jaws which securely grip the panel section for making perfectly straight cuts.

Membrane Removal Bracket Single Cut Bracket

This bracket turns the This bracket mounts right APS-438 into a Portable onto the EscoTrack to let Chop Saw. It is ideal for you easily remove membrane cutting tube, pipe, or from between boiler tubes. solid stock up to 4” O.D.

esco tool • 75 October Hill Road, Holliston, MA 01746 • 800.343.6926 • 508.429.4441 • Fax 508.429.2811 • e-mail: [email protected] Available For Sale or Rent 21 “C-HOG” ® O.D. Clamping End Pep Tool to 2-1/2” O.D. 63.5mm O.D.

Built for heavy wall, small bore, hard alloy tubes Key Features • Securely grips to the tube O.D. • Tooling is very easy to change for tubes up to 2-1/2” O.D. • Narrow body fits 1-1/4” membrane boiler tubes • Ideal for small bore heavy wall stainless steel and chrome tubes • Ergonomic feed with over 1” of stroke • Compact, light weight and rugged • Uses standard MILLHOG® cutting blades and the EscoLock™ wedge-style blade lock system • Robust ratchet wrenches are securely attached

Secures to tube O.D., comfortable ergonomic operation The C-HOG is a “C” shaped tool that firmly attaches to the tube outside diameter (O.D.) using a saddle with a massive clamp that minimizes chatter and vibration. This rugged construction allows the tool’s cutting blade to prep quickly. Several cutter heads are available for tubes up to 2-1/2” O.D. Both the saddle and cutter heads are extremely durable and easy to change. Designed for maximum comfort, efficiency, safety, and ease of use, the C-HOG’s attached ratchet feed wrench lets the operator comfortably feed the tool as it preps the tube end. This ergonomic The C-HOG is ideally suited for small bore heavy wall tubes with tool allows you to perform prep-after-prep all day long with a high percentage of chrome, stainless steel, and other hard alloys. minimal fatigue. The C-HOG is well suited for small bore heavy wall tubes with a high percentage of chrome, stainless steel, and other hard alloys.It accommodates large boring blades and combinations of blades to bevel, face and bore. Standard and custom blades are offered in a wide variety of angles and sizes and are rigidly secured by the EscoLock™ wedge-style, blade lock system. No cutting lubricants are necessary. Crafted to deliver reliable performance on the toughest applications, the C-HOG is a rugged tool that is light in weight and compact. Highly engineered, it incorporates state of the art materials and heat treated components. Rent or buy a C-HOG for your next boiler tube job and see for yourself how it will save you time and money. The optional right angle drive allows the This rugged tool has a narrow profile air motor to be mounted in four different and fits between 1-1/4” O.D. membrane positions for use in limited access areas. water wall boiler tubes.

Specifications Ordering Information

“C-HOG” Millhog Kit No. Description Working Range Up to 2-1/2” O.D. CF-200 “C-HOG” Millhog Tool Kit Motor 2/3 h.p. (.497 kw) for Tubes to 2-1/2” O.D. Air Pressure 90 psi (6.2 bar) Kit includes: Air Volume 25 cfm (708 lt/min.) Motor assembly and gear head Speed 200 RPM Cutterhead Minimum clearance 1-3/4” (44.45 mm) (1) Clamp saddle Head Length 11-5/8” (295.3mm) (1) Cutterhead choice of 2”, 2-1/4” Working Weight 19 lbs. (8.62 kg) or 2-1/2” Shipping Weight 40 lbs. (18.15 kg) Allen wrench set Shipping Dimensions 22” x 16” x 7” Carrying case (560 mm x 407 mm x 176 mm) Operating instructions

esco tool • 75 October Hill Road, Holliston, MA 01746 • 800.343.6926 • 508.429.4441 • Fax 508.429.2811 • e-mail: [email protected] 22 Available For Sale or Rent ® Membrane and Overlay Removal Heads

Key Features • Membrane heads easily remove membrane from between boiler tubes • Overlay heads efficiently remove membrane and overlay (cladding) from the tube outer surface • Both styles of heads can be fitted with bevel blades to bevel the tube end simultaneously • Offered on five (5) different MILLHOG End Prep Tools • Screw-less ESCO Golf “T” Inserts are easily rotated to facilitate the entire 360° cutting edge • User friendly, no torx or allen wrenches required to change inserts • Head degradation due to screw breakage is non-existence Remove membrane, overlay and bevel tube simultaneously Esco offers two styles of heads for membrane removal. One style removes membrane only. The second has a slightly smaller diameter and removes membrane and overlay (cladding) from the tube’s outer Ground Millhog shown with Overlay head, ESCO Golf “T” inserts surface. Both styles can be fitted with a bevel blade to simultaneously and a 37-1/2 deg bevel blade. bevel the tube end. These heads are offered on five different Esco Golf “T” Insert MILLHOG End Prep Tools and cover a standard range of 7/8” O.D. to 3” O.D. Larger sizes and heads for unique applications also available. Available on five different MILLHOG End Prep Tools Esco’s proprietary Golf “T” shaped replaceable round inserts require no screws to hold them in the head (patent pending). Instead, these Ground MILLHOG unique inserts are secured by their tapered stud which mates to a • Standard motor for membrane removal and tube end bevel corresponding tapered hole in the head. The stud makes 360° contact • SS (slow speed) motor for simultaneous removal of overlay with the holder and as the head rotates, and the insert engages the (cladding), membrane and tube end bevel metal being removed, the force holding it is multiplied many times. Mongoose MILLHOG This combination of 360° contact and holding force minimizes vibration, • Standard motor for membrane removal and tube end bevel reduces heat and maximizes insert life. • SS (slow speed) motor for simultaneous removal of overlay Unlike other inserts that are held by screws, which are nearly impossible (cladding), membrane and tube end bevel to remove when broken, the ESCO Golf “T” insert is easily removed by simply tapping the back side of the stud. Most importantly, these Tube Weasel MILLHOG heads are user friendly and head degradation due to screw breakage • For Membrane removal and tube end bevel is non-existent. Wart MILLHOG • Membrane removal and tube end bevel • Simultaneous removal of overlay (cladding), membrane bevel tube end Mini MILLHOG • Membrane removal and tube end bevel • Simultaneous removal of overlay (cladding), membrane Membrane/Overlay MRB-8 Golf “T” Inserts Base Head Assembled and tube end bevel Head

Membrane Overlay Description Tool MRB-8 GMH Base MG Base WMH Base MMH Base Part No. Part No. No. of Inserts Part No. Part No. Part No. Part No. MO-100 MO-200 7/8” membrane removal cutterhead GMH/MG 3 GB-100 MO-101 MO-201 1” membrane removal cutterhead GMH/MG 4 GB-101 MO-102 MO-202 1-1/8” membrane removal cutterhead GMH/MG 4 GB-102 MO-103 MO-203 1-3/16” membrane removal cutterhead GMH/MG 4 GB-103 MGB-103 MO-104 MO-204 1-1/4” membrane removal cutterhead GMH/MG 4 GB-104 MGB-104 MO-105 MO-205 1-3/8” membrane removal cutterhead MG 4 MGB-105 MO-106 MO-206 1-1/2” membrane removal cutterhead MG 5 MGB-106 MO-107 MO-207 1-5/8” membrane removal cutterhead MG 5 MGB-106 MO-108 MO-208 1-3/4” membrane removal cutterhead MG 5 MGB-106 MO-109 MO-209 2” membrane removal cutterhead MG 6 MGB-106 MO-110 MO-210 2” membrane removal cutterhead WMH 6 WB-110 MO-111 MO-211 2-1/8” membrane removal cutterhead WMH 6 WB-110 MO-112 MO-212 2-1/4” membrane removal cutterhead WMH 6 WB-110 MO-113 MO-213 2-1/2” membrane removal cutterhead WMH/MMH 7 WB-110 or WB-114 MMB-113 MO-114 MO-214 2-3/4” membrane removal cutterhead WMH/MMH 7 WB-114 MMB-113 MO-115 MO-215 3” membrane removal cutterhead WMH/MMH 8 WB-114 MMB-113

Membrane and overlay removal heads are produced under license and covered by claims of one or more of the following U.S. Patent Nos. 5,356,248, 5,542,177, 6,955,507, 7,313,992 other patents pending

esco tool • 75 October Hill Road, Holliston, MA 01746 • 800.343.6926 • 508.429.4441 • Fax 508.429.2811 • e-mail: [email protected] Available For Sale or Rent 23 ® Rolling Motors and Tube Expanders For Sale or Rental

MILLHOG® Rolling Motors and Tube Expanders, for fabricating and maintaining boilers, heat exchangers and condensers... MILLHOG® Rolling Motor Features • Quickly, automatically, and accurately control tube expansion. • Precise, consistent tube wall reduction. • Tight tube joints. Available for sale or rental, tube expanding kits MILLHOG® torque controlled, • Torque Control helps prevent over / under are custom fitted to meet your needs. pneumatically powered rolling motors are expansion. available in a variety of configurations that include; lever, and roll throttle models. • Pneumatically powered. • Right angle models available for tight, restricted areas. • Many models available for rent. MILLHOG® Tube Expander Features • 3/8” to 4-1/2” O.D. • Tube sheets to 5-3/8”. • Flare and straight rolls. • Kits available for sale or rent. Precisely Bonds Tube to Tube Sheet Equipped with the proper MILLHOG® Tube Expander Tube expanders for Heat Exchangers, Condensers and ® Boilers are available from stock in a choice of and MILLHOG Rolling Motor, premature tube failure configurations including; Straight, Flare, and damage to the tube sheet, due to over/under and Long Reach. expansion is prevented, assuring a tight, uniform bond between the tube O.D. and the tube sheet.

MILLHOG® Rolling Motor Selection Chart Free Maximum Minimum Overall Side To Operating DR Tube Models Speed Torque Torque Length Weight Center Hose CFM SQ Capacities Chucks

(RPM) IN. LBS. Nm IN. LBS Nm IN. mm LBS. KG. IN mm IN mm IN mm included optional *710-3000 3000 9 0.68 2 0.23 7-9/16 192 1.9 0.86 13/16 20.6 1/4 7 8 - 3/16 4.8 1/4 QC - *710-2000 2000 9 1.02 2 0.23 7-13/16 198 1.9 0.86 13/16 20.6 1/4 7 8 - 1/4 6.3 1/4 QC - *720-1800B 1000 27 3.05 2 0.226 7-7/08 200 24 1.09 13/16 20.6 1/4 7 17 1/4 3/8 9.5 1/4 QC 3/8 QC *720-550B 550 75 8.47 2 0.226 8-5/8 219 2.7 1.23 13/16 20.6 1/4 7 17 3/8 1/2 12.7 1/4 QC 3/8 QC *850-1250A 1066 126 14.2 9.6 1.08 12-1/4 311 10.5 4.76 1-7/16 36.5 3/8 10 48 3-8 3/4 19 3/8 QC 1/2 QC 850-600A 486 230 26 4.4 1.63 12-1/4 311 10.5 4.76 1-7/16 36.5 3/8 10 48 3/8 1 25.4 3/8 QC 1/2-3/4 QC FT. LBS. Nm FT. LBS Nm 1050-400 388 26.4 35.8 3.3 4.5 13-5/8 346 14 6.35 1-15/16 50 1/2 13 68 1/2 1-1/4 1.7 3/8 QC 1/2-3/4 QC *1550-900 756 30.7 41.6 4.7 6.4 18 457 27 2.25 1-15/16 50 1/2 13 70 1/2 1-1/2 38.1 3/8 QC 1/2-3/4 QC 1550-250 220 109.9 149 14.3 9.4 18 457 27 12.25 1-15/16 50 1/2 13 56 1/2 2-1/2 63.5 3/4-1 QC 3/8-1/2 QC

SPEED & TORQUE 90 psig AIR PRESSURE HEAD DIMENSIONS STD Less Square Tube Free Maximum Minimum Overall Side To Square Drive Capacities Chuck Models Speed Torque Torque Length Weight Center Drive Size Size (RPM) FT. LBS. Nm FT. LBS Nm IN. mm LBS. KG. IN./mm IN./mm IN. IN./mm *2055-R-370 370 48 65 24 32 19.75” 489 7/3/04 3.5 7/8 23 3.0/76.1 1/2” 1.5/38 1/2 2055-R-190 190 95 129 43 58 19.75” 48 9 7/3/04 3.5 7/8 23 3.0/76.1 1/2” 2/50.8 1/2

Reversible Lever Throttle

*1573-L-190 190 140 190 70 95 20.1 550 13 5.8 1.1/28 2.6/65 5/8 2.5/63.5 3/4 *1573-L- 90 90 305 410 150 200 21.7 550 14.75 6.7 1.5/37 2.6/65 5/8 4/101.5 1

Reversible Roll Throttle

1753-R-190 190 140 190 70 95 20.1 550 13 5.8 1.1/28 2.6/65 5/8 2.5/63.5 3/4 1752-R- 90 90 305 410 150 200 21.7 550 14.75 6.7 1.5/37 2.75/70 5/8 4/101.5 1

Reversible Roll Throttle Stall Type

1753-RS-190 190 155 210 - - 18.5 465 18.5 8.4 1.1/28 2.6/65 5/8 2.5/63.5 3/4 *1753-RS-90 90 325 440 - - 19 485 18.5 8.4 1.5/37 2.75/70 3/4 4/101.5 1 * Rental Item, check availability

esco tool • 75 October Hill Road, Holliston, MA 01746 • 800.343.6926 • 508.429.4441 • Fax 508.429.2811 • e-mail: [email protected] 24 Available For Sale or Rent Photocopy Action Request Form and mail or fax

Your Name ______Company Name ______Company Address ______Phone______Fax______e-mail______Briefly describe your application(s) and specification(s): ______

Pipe Size Pipe Sch Quantity End Prep Counterbore Pipe/Tube Location Mechanical Tube O.D. M.W.T. Angle Material Restrictions

J Please quote the following: We accept

Page Item No. Description Quantity

Notes/Drawings

esco tool • 75 October Hill Road, Holliston, MA 01746 • 800.343.6926 • 508.429.4441 • Fax 508.429.2811 • e-mail: [email protected] Available For Sale or Rent 25 Pipe Chart

Nominal Schedule Wall Inside Nominal Schedule Wall Inside Nominal Schedule Wall Inside Pipe Size Number Thickness Diameter Pipe Size Number Thickness Diameter Pipe Size Number Thickness Diameter (Inches) (Inches) (Inches) (Inches) (Inches) (Inches) (Inches) (Inches) (Inches)

1/8 10S 0.049 0.307 8 5S 0.109 8.407 20 5S 0.188 19.624 (0.405) 40ST, 40S 0.068 0.269 (8.625) 10S 0.148 8.329 (20) 10S 0.218 19.564 80XS, 80S 0.095 0.215 20 0.250 8.125 10 0.250 19.500 1/4 10S 0.065 0.410 30 0.277 8.071 20, ST 0.375 19.250 (0.540) 40ST, 40S 0.088 0.364 40ST, 40S 0.322 7.981 30, XS 0.500 19.000 80XS, 80S 0.119 0.302 60 0.406 7.813 40 0.594 18.812 3/8 10S 0.065 0.545 80XS, 80S 0.500 7.625 60 0.812 18.376 (0.675) 40ST, 40S 0.091 0.493 100 0.594 7.437 80 1.031 17.938 80XS, 80S 0.126 0.423 120 0.719 7.187 100 1.281 17.438 1/2 5S 0.065 0.710 140 0.812 7.001 120 1.500 17.000 (0.840) 10S 0.083 0.674 XX 0.875 6.875 140 1.750 16.500 40ST, 40S 0.109 0.622 160 0.906 6.813 160 1.969 16.062 80XS, 80S 0.147 0.546 10 5S 0.134 10.482 24 5S 0.218 23.564 160 0.188 0.464 (10.75) 10S 0.165 10.420 (24) 10, 10S 0.250 23.500 XX 0.294 0.252 20 0.250 10.250 20ST 0.375 23.250 3/4 5S 0.065 0.920 30 0.307 10.136 XS 0.500 23.000 (1.050) 10S 0.083 0.084 40ST, 40S 0.365 10.020 30 0.562 22.876 40ST, 40S 0.113 0.824 60XS, 80S 0.500 9.750 40 0.688 22.324 80XS, 80S 0.154 0.742 80 0.594 9.562 60 0.969 22.062 160 0.219 0.612 100 0.719 9.312 80 1.219 21.562 XX 0.308 0.434 120 0.844 9.062 100 1.531 20.938 1 5S 0.065 1.185 140, XX 1.000 8.750 120 1.812 20.376 (1.315) 10S 0.109 1.097 160 1.125 8.500 140 2.062 19.876 40ST, 40S 0.133 1.049 12 5S 0.156 12.438 160 2.344 19.312 80XS, 80S 0.179 0.957 (12.75) 10S 0.180 12.390 30 5S 0.250 29.500 160 0.250 0.815 20 0.250 12.250 (30) 10, 10S 0.312 29.376 XX 0.358 0.599 30 0.330 12.090 ST 0.375 29.250 1-1/4 5S 0.065 1.530 ST, 40S 0.375 12.000 20, XS 0.500 29.000 (1.660) 10S 0.109 1.442 40 0.406 11.938 30 0.625 28.750 40ST, 40S 0.140 1.380 XS, 80S 0.500 11.750 80XS, 80S 0.191 1.278 60 0.562 11.626 160 0.250 1.160 80 0.688 11.374 XX 0.382 0.896 100 0.844 11.062 1-1/2 5S 0.065 1.770 120, XX 1.000 10.750 ® (1.900) 10S 0.109 1.682 140 1.125 10.500 40ST, 40S 0.145 1.610 160 1.312 10.126 80XS, 80S 0.200 1.500 14 5S 0.156 13.688 160 0.281 1.338 (14) 10S 0.188 13.624 XX 0.400 1.100 10 0.250 13.500 2 5S 0.065 2.245 20 0.312 13.376 (2.375) 10S 0.109 2.157 30, ST 0.375 13.250 40ST, 40S 0.154 2.067 40 0.438 13.124 80XS, 80S 0.218 1.939 XS, 80S 0.500 13.000 160 0.344 1.687 60 0.594 12.812 XX 0.436 1.503 80 0.750 12.500 2-1/2 5S 0.083 2.709 100 0.938 12.124 (2.875) 10S 0.120 2.635 120 1.094 11.812 40ST, 40S 0.203 2.469 140 1.250 11.500 80XS, 80S 0.276 2.323 160 1.406 11.188 160 0.375 2.125 16 5S 0.169 15.670 XX 0.552 1.771 (16) 10S 0.188 16.624 3 5S 0.083 3.334 10 0.250 15.500 (3.5) 10S 0.120 3.260 20 0.312 15.376 40ST, 40S 0.216 3.068 30, ST 0.375 15.250 80XS, 80S 0.300 2.900 40, XS 0.500 15.000 160 0.438 2.624 60 0.656 14.688 A Unit of ESCO TECHNOLOGIES, INC. XX 0.600 2.300 80 0.844 14.312 3-1/2 5S 0.083 3.834 100 1.031 13.938 (4) 10S 0.120 3.760 120 1.219 13.562 40ST, 40S 0.226 3.548 140 1.438 13.124 75 October Hill Road 80XS, 80S 0.318 3.364 160 1.594 12.812 Holliston, MA 01746 4 5S 0.083 4.334 18 5S 0.165 17.670 (4.5) 10S 0.120 4.260 (18) 10S 0.188 17.624 800.343.6926 • 508.429-4441 40ST, 40S 0.237 4.026 10 0.250 17.500 80XS, 80S 0.337 3.826 20 0.312 17.376 Fax 508.429-2811 120 0.438 3.624 ST 0.375 17.250 160 0.531 3.438 30 0.438 17.124 e-mail: [email protected] XX 0.674 3.152 XS 0.500 17.000 www.escotool.com 5 5S 0.109 5.345 40 0.562 16.876 (5.563) 10S 0.134 5.295 60 0.750 16.500 40ST, 40S 0.258 5.047 80 0.938 16.124 80XS, 80S 0.375 4.813 100 1.156 15.688 Available for 120 0.500 4.563 120 1.375 15.250 160 0.625 4.313 140 1.562 14.876 Sale or Rent XX 0.750 4.063 160 1.781 14.438 6 5S 0.109 6.407 (6.625) 10S 0.134 6.357 40ST, 40S 0.280 6.065 80XS, 80S 0.432 5.761 www.escotool.com 120 0.562 5.501 160 0.719 5.187 XX 0.864 4.897