Manufacturing Graz Our Know-How Is Your Advantage

Manufacturing Graz Our know-how is your advantage

www.andritz.com Top products for all Apprentice training ANDRITZ business areas Next generation

ANDRITZ realized at a very early stage how important it is for a company’s success to train its own highly qualified specialists and has been running its own training and edu- cation workshop since 1922.

In our state-of-the-art facilities we offer Site installation Manufacture of fabrication, machining, assembly as well Assembly core parts On-site as service-repair and retrofitting for our management customers. We are a respected partner Service – retrofitting providing innovative and efficient solutions in manufacturing, procurement and Operations scheduling product development. We are a reputable Our apprentices get practical, professional Site installation service partner with innovative solutions in Manufacturing engineering planning training in our workshops and attend a vo- Apprenticeships at the Graz location manufacturing, procurement, and product Sourcing of site cational school for one term a year through- Manufacturing sourcing Metals technology, fabrication and welding technology design. installation services out there apprenticeship. This guarantees sustainablity for our business and offers Materials engineering (focus on materials testing) Goods Receipt Warehouse Shipping The workshops in Graz have a total capac- various possibilities for young people and Metals technology, mechanical engineering ity of 400,000 to 650,000 manufacturing their future. hours a year. To ensure accurate delivery Assistance in product transfer ing with the receipt of the customer’s re- Metals technology, machining technology performance and competitive lead times projects quirements followed by manufacturing, site In addition, ANDRITZ offers its apprentices Electrical engineering (focus on plant and production engi- we actively manage capacity cycles. Supervision installation and start-up. various technical and language courses, neering, automation, and process control engineering) Manufacturing expert support also organizing assignments abroad as Accurate planning, high commitment, and Product engineering and devel- Important success criteria: part of an international apprentice ex- Design engineering (focus on mechanical engineering) above all, the flexibility of our employees are opment in cooperation with our Manufacturing expertise and compe- change project. Industrial clerk the success factors that guarantee short customers tence on a broad range of products lead times and high on-time performance. Well educated and highly experienced The training offered, by far exceeds the experts supporting our customers statutory requirements. This is also re- Continous improvement of the supply chain When there’s a need world wide flected in the continuous excellent perfor- processes guarantees best product qual- for experts Highest quality standards based on in- mance by ANDRITZ apprentices at the final ity and has a substantial influence on our Manufacturing Graz offers the whole pro- dividual customer requirements apprenticeship examination. customers’ satisfaction. cess and supply chain by providing ac- Accurate and competitive lead times curate project management, production over the whole supply chain We have approximately 100 permanent planning, procurement, manufacturing and Manufacturing experts supporting apprentices at ANDRITZ in Graz. assembly services. We deliver a full scope product engineering and development Business-to-Business solution commenc- as well as support for the production of prototypes 02 03 Manufacturing engineering Organization with common sense

Manufacturing engineering is the customer tracking and shop floor control to meet the interface between manufacturing and the customer requirements. individual ANDRITZ business areas. Our major goal is to offer a full scope Our manufacturing engineering depart- Business-to-Business solution, which pro- ment ensures professional project man- vides a tailor-made and customer specific agement, project portfolio resource plan- package in respect of Services, Andritz ning, production planning, sourcing- and core-component manufacturing scope and subcontracting as well as efficient order external procurement of components.

Process steps in manufacturing engineering Full scope project management and order execution to fulfill customer requirements in terms of lead time, costs and quality Project scheduling and follow-up Capacity planning In addition, manufacturing engineering staff support our business partners during the

External procurement, sourcing and subcontracting sales phase by calculating production cost Logistics Center in Graz Support services for product development and prototype budgets and providing related price agree- ments. In order to stay within the agreed The bloodstream of the manufacturing plant manufacturing budget we frequently carry out cost follow- Basic and detailed engineering of individual and customer ups at project level. Worldwide logistics to Goods receipt, incoming Warehouse management customers‘ specs goods Intermediate storage specific production resources and tools Furthermore, manufacturing engineering In order to ensure smooth integration into CMR check (convention merchandise Inventory management Welding supervision provides professional support in product the worldwide value added processes of routine) Material replacement planning engineering and development as well as in our business areas, logistics requirements Customs clearance Pre-picking and materials issue prototype manufacturing projects. are closely linked to the high quality stan- Initial visual inspection Assistance in costing for manufacturing dards at ANDRITZ. We also take a holistic Service spare part management Commercial shipping and assembly services approach to the logistics process: from our Customer-specific support service process Consulting on manufacturing engineer- suppliers, through our own logistics to cus- Worldwide transport planning, (air- ing matters and feasibility studies tom-tailored delivery logistics for our cus- Incoming goods check freight, seafreight and/or rail or road Support, supervision and inspections at tomers. In the end, it is all about overcom- and inspections transports) including abnormal heavy sub-contractors‘ facilities ing distances, being close to customers, Quality inspection and wide loads and generating more added value. That‘s Component check and documenting of Handling of import/export customs what we do day in, day out, all around the result clearance world. Inspections and progress checks at INTRASTAT/dual use/compliance in- suppliers‘ facilities spections Supplier development Express deliveries

Complaints management Packing Communication with suppliers The goods to be packed are classified Handling of return deliveries in 10 goods categories according to the nature of the goods and based on customer requirements

04 05 Fabrication Fabrication High-quality and individual solutions Catalog of manufacturing equipment

Cutting NC autogenic flame cutting machine NC plasma flame cutting machine NC underwater plasma flame Length up to 12,600 mm Length up to 12,600 mm cutting machine Width up to 3,000 mm Width up to 3,000 mm Length up to 12,000 mm Sheet thickness up to 300 mm Sheet thickness up to 40 mm (C-steel) Width up to 4,300 mm up to 120 mm (stain- Sheet thickness up to 40 mm Sheet thickness less steel)

Forming Annealing Folding presses Bending machines Car bottom annealing furnaces Width up to 8,000 mm Width up to 3,000 mm Temperature range: 300 °C-750 °C Sheet thickness up to 60 mm Sheet thickness up to 20 mm Length up to 9,000 mm Fabrication is a specialized welding shop Cutting Welding Width up to 3,000 mm Width up to 4,000 mm for production and repair of complex and The components are cut out of the metal The components are welded using various Sheet thickness up to 50 mm Height up to 3,500 mm high-grade components, largely made of sheets using thermal cutting processes. high-quality processes. stainless and acid-resistant materials. Weight up to 50 t Forming Post-treatment Welding The right welding process The parts are folded on presses and curled After welding, the components undergo Gantry welding robots Welding robots PTA machines is determined by our welding technologists on bending machines. thermal and/or mechanical post-treatment. Length up to 2,300 mm Diameter up to 5,400 mm Diameter up to 1,750 mm together with our quality assurance depart- Width up to 2,300 mm Length up to 14,000 mm Length up to 6,000 mm ment, placing special attention on precise Assembly Process steps in Height up to 1,500 mm Weight up to 30 t Weight up to 5 t welds. Fabrication has eight different weld- When the metal sheets are available in the fabrication ing processes, all of which reflect the latest shape required, all of the individual parts Weight up to 5 t state of the art (MIG, MAG, TIG, manual are combined and prepared for welding. In Cutting SAW automatic welding machine NC SAW welding plant Various manipulators for electric arc welding, SAW, CMT, PPA, PSL). order to guarantee the correct dimensions, Forming Process steps in fabrication: the parts are moved into position first of all, Diameter up to 6,000 mm Diameter up to 3,300 mm workpiece aligning Welding tack-welded, and straightened. Length up to 12,000 mm Length up to 30,000 mm rotating, tilting, swiveling, Type Annealing Sheet thickness up to 150 mm Weight up to 15 t and lifting manipulators Weight up to 50 t Weight from 500 kg to 50 t CNC rotary welding device Diameter up to 900 mm Length up to 4,000 mm

06 07 Machine shop Machine shop High-quality products Catalog of manufacturing equipment

CNC horizontal lathes CNC vertical boring and turning mill Diameter up to 2,400 mm Diameter up to 4,380 mm Length up to 15,000 mm Length up to 3,000 mm Weight up to 50 t Weight up to 50 t

Drilling and milling Planing Balancing CNC machining centers Gantry planers Balancing machines (including rotary tables) Length up to 10,500 mm Diameter up to 2,800 mm 5-axis machining Width up to 1,500 mm Length up to 10,000 mm X = 23,000 mm (16,000 mm) Height up to 2,000 mm Weight up to 32 t Y = 5,000 mm Weight up to 31.5 t Z+W = 2,200 mm

High-quality and complex components Technologies In addition, modern and extensive measur- with demanding quality and precisions re- CNC turning ing equipment ensures that our products Grinding and lapping quirements are processed in the machining CNC milling and drilling are of high quality. This equipment includes CNC internal cylindrical External cylindrical grinding machine Surface grinding machine workshop. CNC grinding a laser tracker, several 3D measuring arms, grinding machine Diameter up to 600 mm Length up to 1,000 mm CNC planing and a 3D coordinate measuring machine. Diameter up to 850 mm Distance be- Width up to 550 mm The technologies used are machining pro- Lapping up to 4,000 mm Weight up to 0.5 t tween centers Height up to 400 mm cesses where the material (mainly metal) Dynamic balancing up to 30 t compo- is given the required shape by removing nent weight Weight up to 3 t Lapping chips. Beginning with virtual 3D models, NC programming Manufacture of mechanical seals separate programs are prepared for indi- 3D measurements vidual machining of parts on CNC machining equipment. Measuring equipment Air-conditioned measuring room Measuring machine for Mobile 3D measuring equipment with measuring machine large components Laser tracker for large components Weight up to 4 t Length 12,000 mm and on-site measuring Length 3,000 mm Width 3,500 mm Measuring range up to 35 m Width 1,500 mm Height 2,500 mm 3D measuring arms, including Height 1,200 mm Measuring ±0.06 mm component scanner Measuring ± 0.06 mm accuracy (at 1,000 mm) Width 4,000 mm accuracy (at 500 mm) Measuring range up to 35 m

08 09 Repair center in Graz The professional service center

The repair center in Graz develops performance-oriented service and rehab con- cepts offering maximum customer benefit and short return on investment at the same time.

All customer requests are fulfilled by means of individually custom-tailored solutions in line with the technical, economic, and legal requirements. The range of products and services comprises supply of components and spare parts, assistance with start-up and commissioning, brief repairs and modifications, inspections and re- medial maintenance, analysis of remain- ing useful life, risk assessment, feasibility studies, training, and refurbishment, as well as modernization and rebuild of exist- Assembly: a soccer pitch for ing plants. Our employees are deployed worldwide assembling key components for supervision and for complete execution of service orders. A high level of cus- The assembly shop‘s services cover the Our assembly shops extend over a total Assembly service tomer orientation, lean processes, flexibility following: area of approximately 9,000 m², which is portfolio: with respect to time, place, and product PULP & PAPER: roughly the size of 14 soccer pitches. Ma- Assembly of key machinery know-how are the mainstays of the repair Tissue machines, sheet drying plants, chines up to a height of 16.2 m are as- (A-Parts) and equipment center. refiners, twin wire presses, screw sembled here. Site supervision presses, board machines Mechanical function tests and test Service portfolio of the repair center in Graz HYDRO: Another important service offered is our runs without media Project execution: Projects executed by the repair center under its own responsi- Hydro-electric turbines, pumps, space deployment of highly qualified personnel Assistance with assembly work at bility, planning and order processing in the service sector in collaboration with the technology components to assignments on sites around the world. other manufacturing locations business areas METALS: High flexibility is an established practice in Quality checks on all components Diagnosis: Logging, evaluating and weighing up project-related parameters Pickling lines, galvanizing lines, regen- the assembly shop. Checks for completion and confor- Analysis: Development and evaluation of suitable modernization scenarios and/or eration plants, DeNO plants mity x repair measures SEPARATION: Assistance with know-how transfer Therapy: Implementation of optimum modernization solutions Disc filters, pressure filters, vacuum fil- to low-wage locations Installation: Disassembly/assembly and test runs for equipment and plants (in- ters, belt presses On site installation services and house and on site) support for commissioning and Manufacturing: Unrestricted access to high-quality manufacturing operations start-up Packing and shipping Planning and execution of pipe systems (hydraulic and pneumatic)

10 11 Electric panel shop Plastics shop Switchgear to meet the highest demands and surface treatment technology

Detailed planning, installation, and wiring Plastics shop of switch cabinets, MCC cabinets, local Due to its many years of project experi- operating panels, and VVVF drive cabi- ence, the plastics shop has broad technical nets are the main focus of our range of knowledge and accompanies the business services. Here, we connect the strengths areas over the entire value added chain of the individual members of the ANDRITZ (support in planning, procurement under GROUP to provide a custom-tailored sys- own responsibility, production, as well as tem solution with optimum cost efficiency assembly, shipping, and service). for our customers. For individual solutions, the electric panel shop is the ideal partner for all ANDRITZ business areas. The panel shop is generally deeply involved in the planning, application, and offer phases so it can implement ideas and changes directly and flexibly during manufacture of the cabinets. The electric panel shop also provides assistance wherever needed, also on site installation planning for the respec- tive orders.

Electric panel shop service portfolio Surface treatment Surface treatment Detailed planning, procurement, and assembly of certified and type-approved technology service portfolio switchgear complying with the applicable standards Corrosion protection covers a wide range Surface preparation and application Providing staff for installation supervision and start-up of hardware and software of different fields of application. It includes of different industrial coating systems components for plant automation technologies to prevent damage caused (paint, coating, metal spraying) using Comprehensive overall project supervision (from beginning of order until by atmospheric, chemical, and mechani- environmentally friendly, high-quality completion of repair) cal stress acting on metal components. technological processes. Cost estimates, planning, and procurement of materials for switchgear Standards like EN ISO 12944 and bodies of Manufacture and testing of low-voltage switchgear Plastics shop service rules and regulations standardize the qual- Degreasing Machine wiring portfolio ity and workmanship by means of specific Component cleaning (e.g. soda Delivery processing for all electrical components Order execution as well as techni- stress classifications. blasting) Installation cal and practical assistance for the Blasting technology (stainless with Start-up business areas The plastics shop offers different coating ceramic pearls, C-steel with iron Welding, assembly systems conforming to standards. The sur- grit, surface finishing by shotpeen- Manufacture of components made face preparation is also chosen according ing The cabinets are manufactured in accor- CE (product safety marking in Europe) of Duroplast, Thermoplast, elas- to the corrosion protection system and ap- Wear-resistant coatings dance with ISO 9001, EN 60439 (new ver- CULUS (testing according to Canadian tomers, and polymer concrete, as plied either mechanically or by blasting with Application process, (airless, grav- sion EN 61439), and EN 60204. The electric and United States safety directives) well as all types of coatings appropriate blasting means in each case. ity spray gun, hand painting) panel shop can provide the following certifi- SA (product certification for the Cana- Cutting of semi-finished goods We guarantee excellent quality from the Metal spraying (wire flame spray- cation for switchgear of own manufacture: dian market) Laminating with different reinforc- first step to the last – in the workshops or ing, arc spraying, powder flame ing materials directly on site. spraying (metal/plastic) Elastomer treatment of polymer concrete Wear-resistant coatings Non-stick coatings

12 13 Materials testing Safety, inspection, trust

Materials testing service portfolio Different material tests are used here in order to supply our customers with the highest possible quality.

Non-destructive testing Dye penetrant testing (PT) Magnetic particle testing (MT) Material analysis X-ray testing (RT) Ultrasonic testing (UT) Visual inspection (VT)

Destructive testing Hardness test Notch impact testing Tensile testing

The quality of products depends in many Site installation ways on the quality of the materials used. The demands that industry makes on the In action on your site chemical and physical properties are simi- larly high. Thus, tensile strength, corrosion Thanks to its many years of experience and Site installation resistance, and hardness (brittleness) are work being performed by the company‘s service portfolio tested in steel, other metals, and in com- own specialists, the site installation depart- Global management, planning, direct- posite materials in different uses. ment is a competent and reliable partner ing, supervision, and performance of for all of the ANDRITZ GROUP‘s business site installation and service activities Materials testing is a sector of materials areas. on machines/plants are a guarantee technology, and its processes make a sub- for first-class quality. The site installa- stantial contribution towards quality and in- Working together with you, we can find the tion team ensures on-schedule profes- novation. optimum solution and accompany you from sional installation and start-up/com- installation work planning up to hand-over missioning of ANDRITZ equipment on to the business area. customer sites all over the world.

Nothing is too big, nothing is too heavy. Installation and site coordination As a competent partner on site, we per- Assistance during start-up and form our work with flexibility, strength of commissioning purpose, and cost awareness. Due to our Service extensive stock of special equipment and Planning and implementation our engineering competence, we can also (cost estimate and sales support, solve difficult challenges to the full satisfac- project execution) tion of our customers.

14 15 Manufacturing Graz Global and local

Our certiﬁ cations:

OHSAS 18001 KTA 1401, AVSD 100/50 AQSIQ-China

ISO 9001 KTA 3201.3 UL 508 A

AD2000-HP0 KTA 1408.3 Pressure Equipment

ISO 3834/2 KTA 3903 Directive 97/23/EC

ASME – N, NPT, NS QSF-C

ANDRITZ AG Stattegger Strasse 18 8045 Graz, Austria Phone: +43 (316) 6902 2461 [email protected] www.andritz.com

All data, information, statements, photographs and graphic illustrations in this brochure are without any obligation and raise no liabilities to or form part of any sales contracts of ANDRITZ AG or any affi liates for equipment and/or systems referred to herein. © ANDRITZ AG 2013. All rights reserved. No part of this copyrighted work may be reproduced, modifi ed or distributed in any form or by any means, or stored in any database or retrieval system, without the prior written permission of ANDRITZ AG or its affi liates. Any such unauthorized use for any purpose is a violation of the relevant copyright laws. ANDRITZ AG, Stattegger Strasse 18, 8045 Graz, Austria KMSER-EN-02_14