Metal Technology

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Metal Technology ITD Hungary - A One-Stop Shop for Business The government’s investment and trade development agency was established in 1993 to promote inward investments and bilateral trade. With representative offi ces in eight regional centres of Hungary and a foreign network operating under Hungary’s diplomatic services and by special assignments in 60 countries, ITD Hungary is a single point of contact to support decision- makers looking for new business opportunities in Hungary. The Agency’s investment services include: Metal Technology • In-depth, tailored information on the local economy and the legal environment; sector-specifi c overviews • Liaising with local and central authorities, suppliers and service providers in Hungary • Information and advice on available incentives and fi nalisation of incentives agreements • Assistance in accelerating permitting procedures, recruitment and visa procedures in Metal Technology • Mediation between companies operating in Hungary and the government sector to improve the business climate • Support and generation of reinvestments • Promotion of Hungarian direct investments abroad Through a diverse set of marketing tools and support programmes, ITD Hungary offers substantial logistical, fi nancial and professional assistance to both start-up and established Hungarian exporters. The Agency also co-ordinates the Hungarian activities of the Enterprise Europe Network, which, with a focus on innovative enterprises and innovation-related sectors, offers support Hungary 2010 and advice to SMEs across Europe and helps them make the most of opportunities in the European Union. ITD Hungary develops and distributes printed and electronic business literature in a variety of languages. The Agency arranges business programmes for individual visitors and delegations, organises conferences, exhibitions, product showcases and other awareness and networking business events. Contact: ITD Hungary Zrt. H-1061 Andrássy út 12., Budapest, Hungary Phone: +36 1 472 8150 Orsolya Szávai Consultant, [email protected] www.itdh.com Associations Related employers’ associations Association of Hungarian Engineering and Energy Industries (MAGEOSZ) 1012 Budapest, Kuny Domokos u. 13-15. Telefon: +36 1 215 8868 E-mail: [email protected] Web: www.mageosz.hu Association of Hungarian Foundries 1211 Budapest, Öntöde u. 10. Postal address: H-1751 Budapest, Pf. 200/19. Tel/fax: +36 1 420-4812 +36 1 420-4812 E-mail: [email protected] Web: www.foundry.matav.hu Association of the Hungarian Steel Industry 1051 Budapest, Október 6. u. 7. Postal address:1373 Budapest 5., Pf.: 548. Tel.: +36 1 327-5758 +36 1 327-5758 Fax: +36 1 317-2743 E-mail: [email protected] Web: www.mvae.hu Association of the Hungarian Vehicle Component Manufacturers 1119 Budapest, Bártfai u. 5/B Tel./Fax: +36 1 203-8144 +36 1 203-8144 E-mail: [email protected] Web: www.majosz.hu Hungarian Steel Structure Association 1161 Budapest, Béla u. 84. Tel: +36 1 405 2187 E-mail: [email protected] Web: www.magesz.hu Hungarian Toolmakers’ Association 1139 Budapest, Lomb u. 31/C Published by ITD Hungary. Tel.: +36 1 350-8353 +36 1 350-8353 Contributors: Beatrix Hancsók, András Hirschler, Orsolya Szávai Fax: +36 1 329-5425 Graphic design and layout: Zoltán Ökrös / Pozitiv Logika Kft. E-mail: [email protected] Printed by PAUKER Nyomdaipari Kft., Budapest | All rights reserved. | © ITD Hungary, 2010 Web: www.szmsz.hu Metalworking / Subcontracting in Hungary Hungary’s exports of metal parts and components ex- • Machining ceed EUR 3 billion annually, with semi-fi nished prod- Typical company size: 20-100 employees Many market players, strong competition ucts accounting for a further EUR 4 billion each year. Small, medium, large series, prototypes Hungarian subcontractors rely heavily on foreign cus- Supplied industries: machine industry, automotive industry tomers, with their exports generally exceeding 70%. Modern machinery park (3, 4 and 5 axis CNC machines) Up until mid 2008, most Hungarian subcontractors Engineering with CAD/CAM, edgeCAM, ProEngineer software experienced continuous export growth and expanded Certifi cates: ISO 9001, (ISO TS 16949, AS 9100) their production capacity accordingly. Most companies Materials: steel, aluminium, plastics saw no need to invest in marketing and trade show par- • Sheet-metal works ticipation as, more often than not, the order book was Typical company size: 30-100 employees full. As the economic crisis forced Western European Laser cutting, edge bending, MIG, MAG, robot welding, partners to cut production, Hungarian subcontractors spot welding, stamping, assembly also faced a substantial drop in orders. Typical products: equipment housings, boxes, switch- gears and metal tanks (pressure and ordinary) Today’s Hungarian subcontractors typically operate Materials: steel, stainless steel, aluminium modern machinery parks and employ highly skilled work- Certifi cates: ISO 9001, ISO TS 16949, ISO 3834-2, EN 13445 ers. They work reliably and fl exibly, and are able to deliver cost-effective manufacturing and short lead times. • Castings Technologies: aluminium pressure casting, gravity cast- Main products/services: ing, sandcasting, GG, GGG casting, steel casting, invest- • Semi-fi nished products ment casting plates, slabs, strips, wires, bars, tubes Certifi cates: ISO 9001, ISO TS 16949 • Parts and components machine tools, sheet metal, welded steel structures, cast- • Forging ing, forging, tooling, and heat and surface treatments Very few market players • Finished products Typical weights: 0.05 kg - 16 kg fastenings, fi ttings, wire products, packaging materials, Materials: aluminium, steel, brass street furniture, etc. Typical products: pistons, compressor pistons, compres- sor connecting rods, brake sections, gear pump compo- Characteristics of nents, gas pressure bottleneck rings, air cylinder pistons, Hungarian subcontractors vehicle parts, electronic industry parts • Welded steel structures (light, medium and heavy constructions) • Tooling Typical company size: 50-250 employees Plastic and metal injection moulding tools, cold-forming Former machinery manufacturers tools, stamping tools, RPT Certifi cates: ISO 9001, 9002, DIN 18800/7, EN ISO 3834-2 Typical products: machine frames, mining, agricultural, • Heat and surface treatment construction and tool parts Case hardening, tempering, anodising, galvanising, Extensive international experience zincing, nickelising, powder coating, KTL, etc. 3 Contents Metal Technology in Hungary Foundries 5-14 Sheet Metal Working 15-31 FOUNDRIES Machining 33-51 Alu-Rock AlZink Certa Welded Steel Structures 53-65 CSABAcast Csepel Metall Gre-Ga Toolmaking 67-77 Kühne Vasöntöde Magyarmet Metal Container 79-83 Nova Hungária Fastenings 85-88 Other Finished Product 89-98 FOUNDRIES FOUNDRIES AlZink Alu-Rock Kft. Castings Kft. Primary activities: 2113 Erdőkertes, Béke utca 20. 3300 Eger, Mátyás király út 165. Casting – high-pressure zinc Phone: +36 28 769 202 Machining – drilling, boring Phone: +36 36 37 38 39 Fax: +36 28 476 136 Electro-mechanical and mechanical assembling, Fax: +36 36 51 15 88 E-mail: [email protected] E-mail: [email protected] Web: www.alurock.hu Products: Web: www.alzink.hu Managing Director: István Béres Volume: Several different product components Managing Director: Dirk Jeners Small series, medium series, large series Contact person: István Béres Contact person: Csaba Bozsik Volume: Languages: English Quality certifi cates: Small series, medium series Languages: German, English Phone: +36 28 769 202 ISO 9001:2008 Phone: +36 36 37 38 39 E-mail: [email protected] Quality certifi cates: E-mail: [email protected] Year of establishment: 1951 Supplied industries: ISO 9001 Year of establishment: 2005 No. of employees: 18 Machine industry, power generation, medical industry No. of employees: 43 Supplied industries: Turnover (2008): EUR 1 million Turnover (2008): EUR 3.4 million Main export markets: Automotive industry, machine industry Export ratio: 99% Germany, France, Italy Export ratio: 84% Main references: Alu-Rock Limited is a family-owned private business BOS, VALEO, SMR, ODW manufacturing high quality castings since 1951. The com- pany has 50 year’s experience of meeting the demands of Main export markets: some of the world’s largest industrial groups. Alu-Rock Germany delivers your products with sophisticated services to save you time, effort and money. Our activities include: • cooperation in developing new parts and tools • production of casting tools based on drawings, models and 3D data • modifi cation of existing tools for production at Alu-Rock • serial production of between 50 and 50,000 pieces AlZink offers the following machining stages and even with sand- or cold-box cores services: • abrasive vibration and belt grinding • Thread cutting and threading moulds from M2 to M24 Primary activities: • heat treatment, manual or mechanical straightening, on automatic machines Casting – aluminium gravity casting surface treatment, powder coating • Special mechanical engineering for machining Assembly – mechanical • traditional and CNC machining • Turning and milling, including CNC-controlled auto- Engineering design and consulting • assembly, shrink-wrapping, packaging, stocking, for- AlZink provides all services related to zinc die-casting – matic machining Machining – machining centres, milling warding from mould manufacture to assembly production. AlZink • Cut deburring uses process-controlled and process-monitored automat- • Assembly and production of assemblies Products: Please contact
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