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四国工業株式会社 K Shikoku Industries Co.,Ltd O G Y O

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四国工業株式会社 K Shikoku Industries Co.,Ltd O G Y O I KO H KU S 環境に優しい技術で貢献する 四国工業株式会社 K SHIKOKU INDUSTRIES CO.,LTD O G Y O 日本語・・・ P 1 ～ English・・・ P 9 ～ Corporate Profile We support precision machining with our technology. Today, all machinery and electronic equipment requires a lot of precision machined parts. In addition, house- hold appliances and cars in daily life are manufactured with the use of machine tools which require the use of high precision components. Without optimal combination of precision machined parts, contemporary cars or electronic devices could not operate at full performance and would have trouble meeting energy saving or fuel efficiency goals. And only machine tools assembled with highly precision machined components are able to process precision parts. We at Shikoku Industries design and manufacture machines which wash precision parts and also coolant systems which are indispensable to the machining of precision parts. Our products make a contribution not only to keep up and improve machining accuracy, but also to save time in the cleaning and maintenance of equip- ment, and to reduce industrial waste which precision machining entails. Through research and development and also improvements, current models are born. We will continue development and will refine our technology that supports precision machin- ing to exceed customers’ expectations. Tadakatsu Maeno, President Precision parts are going to continue to be an integral part of our lives and improve our living conditions. As a company involved with the manufacture of them, we promise to improve life for all and to make efforts to contribute to society. Major Products ■ SludgeCut Conventional coolant systems have various problems. Magnetic separation systems are incapable of separating abrasive particles from the grinding sludge, and the filtration separation system requires frequent filter replacement, which results in increased industrial waste. In addi- tion, cleaning accumulated sludge from the tank requires painstaking work. Our SludgeCut solves the problems presented by other coolant systems. We developed the SludgeCut as a separation device that successfully removes all sludge produced in the process of manufacturing precisely ground parts. ■ Precision Component Washer Since the development in 1970, we have continued studies to design and manu- facture more excellent machine. *Precision Component Washer is designed exclusively for JTEKT CORPORATION. 009 SludgeCut [PatentPatent no.no.３３１３３４３] ■ Short History of the SludgeCut development April 1994 Research and development of minute sludge separating system started. February 1999 The Small and Medium Enterprise Agency acknowledged us as “Venture Corporation”. September 1999 “High-Precision Sludge Dividing System with Permanent Magnet” was acknowledged as “Commis- sioned Development Project” by Central Federation of Societies of Commerce and Industry. October 2000 High-Precision Sludge Dividing System (SludgeCut) was released. May 2002 We patented "the development of the dividing system of minute sludge in grinding fluid". July 2009 V-model dividing system developed. The model achieved major improvement of processing rate and downsizing. November 2009 Developed the technology of precipitating and discharging floating sludge. (Patented) September 2013 New S model SludgeCut released. (Patent pending) ■ Features of the SludgeCut ●SludgeCut removes all kinds of sludge, from sludge produced by heavy duty grinding to sludge from fine polishing procedures. ●Applicable for superfinishing machines, lapping machines, honing machines, broaching machines, thread grinding machines, gear grinding machines, shaving machines, gear hobbing machines, external and internal cylindrical grinding machines, surface grinding machines, multi-functional grinding machines, lathes, forging machines (iron oxide), and hardening machines (iron oxide). ●SludgeCut's unique mechanism removes particles that cause coolant degradation from the grinding liquid. ●Changing filters is not necessary. ■Mechanism of rapid precipitation dividing system The mechanism magnetizes, condenses and precipitates minute sludge. (Patent no.3313342) １．Minute sludge floating in coolant liquid minute sludge sludge floating in liquid ２．Sludge magnetized by passing through magnetic field N-pole S-pole ３．Magnetized sludge condenses and precipitates. condensed minute sludge precipitates rapidly precipitates rapidly magnetized and condensed sludge ●Precipitated sludge is discharged by magnet conveyor installed under the bottom of the tank. At the same time, particles from the grinding wheel precipitated in the bottom of the tank are also discharged. The removal mecha- nism and the tank are combined, in order that sludge does not accumulate in the tank. Product Lineup ●For machines with oil coolant. ■ SC-V Model ●Applicable for superfinishing machines, lapping machines, honing machines, broaching machines, thread grinding machines, gear grinding machines, shaving machines, gear hobbing machines, and hardening machines (iron oxide). ●Tank capacity：100ℓ～1900ℓ ●Processing rate：20ℓ/min～200ℓ/min ●Separation Performance：more than 90％ ●Conveyor Motor : 90W for SC-100V～SC-300V, 100W for SC-400V～SC-1000V60 ●Discharge Motor：Optional Specifications ( For oil coolant ) Model Processing Rate Tank capacity Weight Total Length Width Height Pump (ℓ/min) (ℓ) (kg) (mm) (mm) (mm) SC-100V 20 100 150 1350 600 409 0.18kw SC-100V SC-150V 30 150 220 1530 750 409 0.25kw SC-200V 40 200 300 1710 850 409 0.25kw SC-300V 60 300 500 2000 900 400 0.4kw SC-400V 80 400 700 2390 1050 400 0.75kw SC-400V50 80 560 800 2390 1050 500 0.75kw SC-400V60 80 710 900 2390 1050 600 0.75kw SC-500V 100 500 900 2950 1050 400 0.75kw SC-500V50 100 740 1000 2950 1050 500 0.75kw SC-500V60 100 940 1100 2950 1050 600 0.75kw SC-700V 140 700 1300 3430 1225 400 1.5kw SC-700V50 140 1040 1420 3430 1225 500 1.5Skw SC-700V60 140 1340 1540 3430 1225 600 1.5kw SC-1000V 200 1000 1900 3810 1530 400 1.5kw SC-1000V50 200 1470 2020 3810 1530 500 1.5kw SC-1000V60 200 1900 2140 3810 1530 600 1.5kw V-separation model ( new standard model) Floating sludge dividing device (Patent no.5479046) Passing through double structured tank, sludge is in The device divides from coolant liquid floating sludge contact with magnetic force longer than old model. As that forms cake layers on the surface. a result, separation efficiency and processing rate are increased. machine tools ：coolant liquid flow direction machine tools dirty side dirty side clean side clean side floating sludge dividing device Install the device. 011 SludgeCut for Grinding Machines ●For machines with water-soluble coolant. The VN model is for precipitated swarf and the ■SC-VN Model VF model is for floating swarf. ■SC-VF Model ●Applicable for external and internal cylindrical grinding machines, surface grinding machines, multi-functional grinding machines, and forging machines (iron oxide). ●Tank capacity：100ℓ～1900ℓ ●Processing rate：50ℓ/min～500ℓ/min ●Separation Performance：more than 90% ●Conveyor Motor : 90W for SC-100VN～SC-300VF, 100W for SC-300VF60～SC-1000VF60 ●Discharge Motor：40w Specifications ( for water-soluble coolant ) Model Processing Rate Tank capacity Weight Total Length Width Height Pump (ℓ/min) (ℓ) (kg) (mm) (mm) (mm) SC-100VN 50 100 200 1350 600 409 0.25kw SC-100VN SC-150VN 80 150 270 1530 750 409 0.4kw SC-200VN 100 200 350 1710 850 409 0.4kw SC-300VN 150 300 550 2190 900 400 0.75kw SC-300VF 150 300 550 2190 900 400 0.75kw SC-300VF60 150 540 600 2190 900 600 0.75kw SC-400VN 200 400 800 2390 1050 400 1.5kw SC-400VN50 200 560 900 2390 1050 500 1.5kw SC-400VN60 200 710 1000 2390 1050 600 1.5kw SC-400VF 200 400 800 2390 1050 400 1.5kw SC-400VF50 200 560 950 2390 1050 500 1.5kw SC-400VF60 200 710 1050 2390 1050 600 1.5kw SC-500VN 250 500 1000 2950 1050 400 2.2kw SC-500VN50 250 740 1100 2950 1050 500 2.2kw SC-500VN60 250 940 1200 2950 1050 600 2.2kw SC-500VF 250 500 1000 2950 1050 400 2.2kw SC-500VF50 250 740 1150 2950 1050 500 2.2kw SC-500VF60 250 940 1250 2950 1050 600 2.2kw SC-700VN 350 700 1400 3430 1225 400 5.5kw SC-700VN50 350 1040 1520 3430 1225 500 5.5kw SC-700VN60 350 1340 1640 3430 1225 600 5.5kw SC-700VF 350 700 1400 3430 1225 400 5.5kw SC-700VF50 350 1040 1570 3430 1225 500 5.5kw SC-700VF60 350 1340 1690 3430 1225 600 5.5kw SC-1000VN 500 1000 2000 3810 1530 400 5.5kw SC-1000VN50 500 1470 2120 3810 1530 500 5.5kw SC-1000VN60 500 1900 2240 3810 1530 600 5.5kw SC-1000VF 500 1000 2000 3810 1530 400 5.5kw SC-1000VF50 500 1470 2170 3810 1530 500 5.5kw SC-1000VF60 500 1900 2290 3810 1530 600 5.5kw floating sludge dividing device dirty side section from machine tools clean side section pump to machine tools return collect In the dirty side tank, precipitated sludge is discharged. On the entrance of the clean side tank, ：coolant liquid flaw direction remains the floating sludge that is not ：precipitate discharge direction ：swarf divided in the dirty tank. Installed device ：non-magnetic material collects and condenses it. Product Lineup Short-Term Delivery Model ●We made this model to accommodate urgent replacement needs or factory equipment layout arrangements. ■For oil coolant ● Separation Performance：more than 90% ● Conveyor Motor：90w ● Discharge Motor：Optional Model Processing Rate Tank capacity Weight Total Length Width Height Pump (ℓ/min) (ℓ) (kg) (mm) (mm) (mm) SC-100V 20 100 150 1350 600 409 0.18kw SC-150V 30 150 220 1530 750 409 0.25kw SC-200V 40 200 300 1710 850 409 0.25kw SC-100V SC-300V 60 300 500 2000 900 400 0.4kw Specifications(For oil coolant) ■For water-soluble coolant ● Separation Performance：more than 90% ● Conveyor Motor：90w ● Discharge Motor：40w Model Processing Rate Tank capacity Weight Total Length Width Height Pump (ℓ/min) (ℓ) (kg) (mm) (mm) (mm) SC-100VN 50 100 200 1350 600 409 0.25kw SC-150VN 80 150 270 1530 750 409 0.4kw SC-200VN 100 200 350 1710 850 409 0.4kw SC-100VN SC-300VN 150 300 550 2190 900 400 0.75kw Specifications(For water-soluble coolant) Cutting Machine Model Applicable for shaving machines, hobbing machines, and lathes.
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