Download The
Total Page:16
File Type:pdf, Size:1020Kb
Floor Space 1,000 Top View 3,200 CNC Precision Turning Center 2,200 (6,965) (4,315) 2,650 1,000 2,500 2,000 (1,240) 1,000 Front View Right Side View ※Bar feeder is option. Tooling Zone Tool magazine (30 tools) Y1-axis stroke Z1-axis stroke ATC (Option: 60 tools) 110 Tool spindle 560 135 (In case of ATC) -15° 195° A1-axis stroke 105° 250 Main spindle 380 Sliding headstock turning center 105° X1-axis stroke 55 90° with automatic tool changer 25 130 800 X2-axis stroke 1 2 A2-axis stroke 6 1 3 5 1 4 Back spindle 4 5 1 3 6 1 2 7 1 1 8 9101 410 (16 stations) 800 Turret Z2-axis stroke Export permission by the Japanese Government may be required for exporting our products in accordance with the Foreign Exchange and Foreign Trade Law. Please contact our sales office before exporting our products. The specifications of this catalogue are subject to change without prior notice. 12-20, TOMIZAWA-CHO, NIHONBASHI, CHUO-KU, TOKYO 103-0006, JAPAN Phone : 03-3808-1172 Facsimile : 03-3808-1175 CAT.NO.E112547.DEC.1T(H) Y-axis Optimum design for complex workpieces ±5 5 mm Perfect integration of sliding headstock lathe and turning center Sliding headstock turning center B-axis ±105。 PRECISION TSUGAMI PRECISION TSUGAMI ■ High precision machining of slender workpieces Due to the integration of the sliding headstock principle with a turning center, the TMU1 can perform high precision machining on long slender parts that were difficult or impossible on traditional turning centers. ■ Enhanced milling capability and flexibility for complex machining. 2 The tool spindle is equivalent to that of a 5-axis machining center, 3 appropriate for the production of complex workpieces. T M U 1 T M U 1 ■ "Double Spindle" structure Tsugami's famous "double spindle" design enhances rigidity and heavy duty cutting capability. ■ Parallel-to-ground structure Two X axes slides are designed paralles to ground and thermal displacement are minimized. Guide bushing ■ Versatile The 16-station turret and flexible tool spindle with tool changer are suitable not only for high-volume production but also for high-mix low-volume production. TMU1 means complete part machining. Y-axis Optimum design for complex workpieces ±5 5 mm Perfect integration of sliding headstock lathe and turning center Sliding headstock turning center B-axis ±105。 PRECISION TSUGAMI PRECISION TSUGAMI ■ High precision machining of slender workpieces Due to the integration of the sliding headstock principle with a turning center, the TMU1 can perform high precision machining on long slender parts that were difficult or impossible on traditional turning centers. ■ Enhanced milling capability and flexibility for complex machining. 2 The tool spindle is equivalent to that of a 5-axis machining center, 3 appropriate for the production of complex workpieces. T M U 1 T M U 1 ■ "Double Spindle" structure Tsugami's famous "double spindle" design enhances rigidity and heavy duty cutting capability. ■ Parallel-to-ground structure Two X axes slides are designed paralles to ground and thermal displacement are minimized. Guide bushing ■ Versatile The 16-station turret and flexible tool spindle with tool changer are suitable not only for high-volume production but also for high-mix low-volume production. TMU1 means complete part machining. Sliding headstock type turning center PRECISION TSUGAMI High performance components High rigidity tool spindle Minimal influence of machining accuracy supported at both ends by thermal displacement. Y-axis Main spindle Tool spindle ±5 5 mm Turret Main spindle 5 6 4 7 ("Double Spindle" structure) X2 axis 3 8 2 9 1 1 0 6 High-rigidity tool spindle 1 1 1 5 B-axis 1213141 。 ±105 X1 axis High-speed ATC PRECISION TSUGAMI Tool magazine PRECISION TSUGAMI ■The diametral axes (X1 and X2 axes) of turret and tool spindle are arranged in parallel to the ground, and the influence on machining accuracy by thermal displacement becomes minimal. 16-station turret Tool spindle supported at both ends ■Tool spindle unit is rigid and supported vertically at both ends. This High-speed ATC: Tool to Tool time 0.8 sec 4 rigidity coupled with the 5.5kW built-in motor equate to a machining 5 center and reduced cycle times. T M U 1 Back spindle T M U 1 ■Y-axis stroke: ±55 mm, B-axis index angle: ±105 degree Versatile processing such as end face milling & D cutting (vertical traverse milling), peripheral milling, circumferential groove & cam machining, eccentric drilling, inclined plane milling & diagonal drilling or hob & cam machining is possible. Tool spindle indexing is provided using a 3-piece coupling with 5 degree steps to provide superior rigidity, in addition, the B-axis may also be commanded in 0.001 ■The 11kW built-in motor combined with degree increments for fine milling, drilling and other necessary Triple load capacity on the guide bushing Tsugami's "double spindle" structure (3 times operations. compared with conventional machines. traditional rigidity) at the guide bushing allow ■The tool spindle can be indexed peripherally at 4 positions in 90 unusually heavy cutting to be performed. degree steps. Same turning tool can be used both on front- and "Double Spindle" structure ■Max. barstock dia.: φ38 mm, Main spindle back- spindle sides. Use of the multi-turning holder with four tools Note: ATC cover is open for viewing. stroke: 250 mm. Remnant is 160mm and can reduce the number of holders and shorten the idle time. shortest among the class. ■The ATC unit has a tool-to-tool change time of 0.8 seconds, Tsugami's outstanding high rigidity ■Spindle C axis min. indexing angle: 0.001° activated by a cam mechanism. All electromechanical "Double Spindle" structure systems have been optimized to shorten chip-to-chip time to the level of a traditional automatic lathe. "Double Spindle" structure Traditional sliding headstock lathe structure ATC 0.8sec Multi turning holder(Option) Sliding headstock type turning center PRECISION TSUGAMI High performance components High rigidity tool spindle Minimal influence of machining accuracy supported at both ends by thermal displacement. Y-axis Main spindle Tool spindle ±5 5 mm Turret Main spindle 5 6 4 7 ("Double Spindle" structure) X2 axis 3 8 2 9 1 1 0 6 High-rigidity tool spindle 1 1 1 5 B-axis 1213141 。 ±105 X1 axis High-speed ATC PRECISION TSUGAMI Tool magazine PRECISION TSUGAMI ■The diametral axes (X1 and X2 axes) of turret and tool spindle are arranged in parallel to the ground, and the influence on machining accuracy by thermal displacement becomes minimal. 16-station turret Tool spindle supported at both ends ■Tool spindle unit is rigid and supported vertically at both ends. This High-speed ATC: Tool to Tool time 0.8 sec 4 rigidity coupled with the 5.5kW built-in motor equate to a machining 5 center and reduced cycle times. T M U 1 Back spindle T M U 1 ■Y-axis stroke: ±55 mm, B-axis index angle: ±105 degree Versatile processing such as end face milling & D cutting (vertical traverse milling), peripheral milling, circumferential groove & cam machining, eccentric drilling, inclined plane milling & diagonal drilling or hob & cam machining is possible. Tool spindle indexing is provided using a 3-piece coupling with 5 degree steps to provide superior rigidity, in addition, the B-axis may also be commanded in 0.001 ■The 11kW built-in motor combined with degree increments for fine milling, drilling and other necessary Triple load capacity on the guide bushing Tsugami's "double spindle" structure (3 times operations. compared with conventional machines. traditional rigidity) at the guide bushing allow ■The tool spindle can be indexed peripherally at 4 positions in 90 unusually heavy cutting to be performed. degree steps. Same turning tool can be used both on front- and "Double Spindle" structure ■Max. barstock dia.: φ38 mm, Main spindle back- spindle sides. Use of the multi-turning holder with four tools Note: ATC cover is open for viewing. stroke: 250 mm. Remnant is 160mm and can reduce the number of holders and shorten the idle time. shortest among the class. ■The ATC unit has a tool-to-tool change time of 0.8 seconds, Tsugami's outstanding high rigidity ■Spindle C axis min. indexing angle: 0.001° activated by a cam mechanism. All electromechanical "Double Spindle" structure systems have been optimized to shorten chip-to-chip time to the level of a traditional automatic lathe. "Double Spindle" structure Traditional sliding headstock lathe structure ATC 0.8sec Multi turning holder(Option) PRECISION TSUGAMI PRECISION TSUGAMI ATC 30-tool magazine 16-station turret (0.3sec/1pos) Various machining pattern ●External simultaneous machining on front or back ●Front and back simultaneous machining (Balanced turning) Tool spindle Back spindle Main spindle chuck Turret Guide bushing PRECISION TSUGAMI ●External and internal simultaneous machining ●Front and back end face simultaneous machining PRECISION TSUGAMI Note: 60-tool magazine ■A 30 tool ATC magazine is standard. All cutting tools either for turning or milling share the same type of tool shank and the Drill holder magazine rotation is bi-directional for maximum efficiency. Optional magazine: Capacity of 60 tools or 118 tools available ■ Maximum 16 tools can be mounted. (□ 20 x 125 mm) Tool adapters are not necessary for the 6 traditional square shank tooling. They mount directly 7 into precision pockets on the turret for economical Machining samples T M U 1 and super rigid cutting. T M U 1 Back spindle ■Index time is shortened by adopting the three-piece coupling. 0.3 sec / 1 pos. ■End face milling and D cutting (Vertical traverse milling) ■Peripheral milling ■Circumferential groove and cam machining ■Turning and milling processing to the back side of workpiece can be performed equally to the main spindle side.