Engineering of Thermoelectric Materials for Power Generation Applications
Dissertation
Presented in Partial Fulfillment of the Requirements for the Degree Doctor of Philosophy in the Graduate School of The Ohio State University
By
Vladimir Jovović
Graduate Program in Mechanical Engineering
The Ohio State University
2009
Dissertation Committee:
Joseph P. Heremans, Advisor
Walter R. Lempert
Igor V. Adamovich
Vish Subramaniam
Copyright by
Vladimir Jovović
2009
Abstract
The efficiency with which thermoelectric devices for power generation convert heat into electricity is governed by the quality of thermoelectric materials which is characterized the nondimensional figure of merit, zT. In this work, we develop two new high zT material systems. First we prove experimentally that the modification of the density of states can be used to successfully increase zT of PbTe from 0.8 to 1.5 at 725K. This is achieved by doping PbTe by Tl. In this work we experimentally investigate this alloy system and other group IV VI compound semiconductors doped with group III or rare earth elements. Experimentally measured properties are used to calculate electronic properties of materials: Fermi energy and density of states effective mass, among others.
We observe pinning of Fermi energy level in IV VI:III systems and an increase of effective mass in PbTe:Tl and PbSeTe:Tl, thus resulting in increased thermoelectric efficiency.
We also identify rock salt I V VI 2 compounds as a class of materials with intrinsically minimum thermal conductivity. We focus on identifying electronic structure of representative of his class, AgSbTe2, by measuring de Haas – van Alphen oscillations
ii
in magnetic field. From the measured electronic structure we calculate optimal carrier density develop methods for doping this material. The result is an increase in figure of merit from 0.5 to 1.3 at 400K.
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Acknowledgments
The most important contributor in completing this dissertation was certainly my advisor
Joseph Heremans. I was lucky to be his graduate student; he guided me through the fundamentals of solid state physics and helped me comprehend thermoelectricity and showed incredible patience while reading my texts. His enthusiasm and drive were great motivation to complete large number of projects. I would also like to acknowledge help of Joseph West in building thermoelectric laboratory and quickly starting early experiments. I would also like to thank my family for support and my laboratory partners
S.J. Thiagarajan, M. Nielsen and C.M. Jaworski for their help.
This work is the result of collaborative effort of number of research groups around the world; Dr. J. Snyder at Caltech, D. Khokhlov at Moscow State University, A.
Nikorici of Moldova Academy of Sciences, T. Story, Z. Golacki at Institute of Physics of
Polish Academy of Sciences and K. Kurosaki at Osaka University and their students and collaborators.
In the end I would like to acknowledge financial support of BSST and Dr. Lon
Bell, the Department of Mechanical Engineering, and The Ohio State University for awarding me with Presidential Fellowship for this work.
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Vita
2002 – 2005 MS in Mechanical Engineering, UNIVERSITY OF NEW HAMPSHIRE, Durham, OH USA 1997 – 2002 Diploma in Mechanical Engineering, UNIVERSITY OF NOVI SAD, Novi Sad, Serbia
Publications
M. Murata, D. Nakamura, Y. Hasegawa, T. Komine, T. Taguchi, S. Nakamura, V. Jovovic, and J. P. Heremans, “Thermoelectric properties of bismuth nanowires in a quartz template” Appl. Phys. Lett . 94 , 192104 (2009),
M. Murata, D. Nakamura, Y. Hasegawa, T. Komine, T. Taguchi, S. Nakamura, C. M. Jaworski, V. Jovovic, and J. P. Heremans “Mean free path limitation of thermoelectric properties of bismuth nanowire”, J. Appl. Phys . 105 , 113706 (2009),
J. Sootsman, V. Jovovic, C. Jaworski, J.P. Heremans, Jiaqing He, V. P Dravid, M. Kanatzidis, “Understanding Electrical Transport and the Large Power Factor Enhancements in Co Nanostructured PbTe” Mater. Res. Soc. Symp. Proc., San Francisco CA, 2008
J.P. Heremans, V. Jovovic, E.S. Toberer, A. Saramat, K. Kurosaki, A. Charoenphakdee, S. Yamanaka, G.J. Snyder, “Enhancement of Thermoelectric Efficiency in PbTe by Distortion of the Electronic Density of States”, Science 321 , 554 (2008)
V. Jovovic, J.P. Heremans, “Doping optimization of the thermoelectric properties of AgSbTe 2” Journal of Electronic Materials, Proceedings to International Conference on Thermoelectrics , Corvallis, Oregon 2008
D.T. Morelli, V. Jovovic, J.P. Heremans, “Intrinsically Minimal Thermal Conductivity in Cubic I V VI2 Semiconductors”, Phys. Rev. Lett. 101 , 035901 (2008)
V. Jovovic and J. P. Heremans, “Energy Band Gap and Valence Band Structure of AgSbTe 2”, Phys. Rev. B 77, 245204 (2008)
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V. Jovovic, S. J. Thiagarajan, J. P. Heremans, T. Komissarova, D. Khokhlov, and A. Nicorici, “Low temperature thermal, thermoelectric, and thermomagnetic transport in indium rich Pb 1−x Sn xTe alloys”, J. Appl. Phys. 103 , 053710 (2008)
V. Jovovic, S. J. Thiagarajan, J. P. Heremans, D. Khokhlov, T. Komissarova, and A. Nicorici, “High Temperature Thermoelectric Properties of Pb1 xSnxTe:In”, edited by T.P. Hogan, J. Yang, R. Funahashi, and T. Tritt, Mater. Res. Soc. Symp. Proc . 1044, U04 09, Warrendale, PA, 2007
V. Jovovic, S. J. Thiagarajan, J. West, J. P. Heremans, T. Story, Z. Golacki, W. Paszkowicz , V. Osinniy, “Transport and magnetic properties of dilute rare earth–PbSe alloys”, J. Appl. Phys. 102 , 043707 (2007)
S. Joottu Thiagarajan, V. Jovovic, J. P. Heremans, “On the enhancement of the figure of merit in bulk nanocomposites ”, Phys. Stat. Sol. (RRL) 1, No. 6, 256–258 (2007)
Fields of Study
Major Field: Mechanical Engineering
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Table of contents
Abstract ...... ii Acknowledgments...... iv Vita...... v List of Figures ...... ix List of Tables...... xx 1 Introduction...... 1 1.1 Electron entropy and efficiency of thermoelectric devices...... 2 1.2 Brief overview on current progress in development of bulk thermoelectric materials ...... 7 1.3 Research objectives...... 11 2 Measured material properties and measurement techniques...... 13 2.1 Electrical conductivity...... 13 2.2 Hall coefficient...... 15 2.3 Seebeck coefficient ...... 17 2.4 Nernst effect ...... 19 2.5 Thermal conductivity ...... 20 2.6 Measurement of transport properties and estimated errors ...... 23 2.6.1 Electrical resistivity...... 24 2.6.2 Seebeck coefficient ...... 25 2.6.3 Thermal Conductivity ...... 27 2.6.4 Hall Coefficient and Nernst Coefficient...... 28 3 Band Structure Models...... 30 3.1 Method of Four Coefficients Single Carrier Systems...... 36 3.2 Two Carrier Conduction...... 44
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4 Modification of Electronic Density of States in IV VI Semiconductors ...... 47 4.1 Introduction...... 47 4.2 Effects of alloying IV VI alloys with rare earth elements ...... 52 4.2.1 Alloying PbSe with Ce, Pr, Nd, Eu, Gd and Yb ...... 53 4.2.2 Alloying Pb 1 xSn xTe with Nd ...... 66 4.3 Dilute alloys of IV VI compounds with group III elements ...... 81 4.3.1 Alloying Pb 1 xSn xTe with In...... 85 4.3.2 Effects of doping PbTe, PbSe xTe 1 x and Pb 1 xSn xTe with Tl ...... 101
5 Anharmonically bonded I V VI 2 semiconductors with minimum thermal conductivity...... 121
5.1 Thermal conductivity of I V VI 2 alloys...... 122
5.2 Electronic structure of AgSbTe 2 ...... 130
5.3 Doping and optimization of thermoelectric properties of AgSbTe 2 ...... 145 Conclusions...... 159 References ...... 162
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List of Figures
Figure 1 Seebeck effect; charge separation is supported by maintaining a temperature gradient across the thermoelectric material...... 3
Figure 2 Simple thermoelectric generator consisting of two legs made from p and n type semiconductors...... 4
Figure 3 a) Temperature Seebeck and b) Temperature entropy diagram showing thermodynamic cycle in which simple "ideal" TE device operates...... 5
Figure 4 Dependence of device conversion efficiency to materials figure of merit, zT.....7
Figure 5 State of the art commercial p and n type thermoelectric materials have maximum zT<1.2. 5...... 9
Figure 6 Thermoelectric properties as a function of carrier concentration in commonly used narrow gap semiconductors...... 11
Figure 7 Geometry of a sample...... 14
Figure 8 Geometry in which Seebeck and Nernst coefficients are observed...... 18
Figure 9 (a) Sample configuration and (b) standard flow through cryostat used for measurement of transport properties...... 23
Figure 10 Measurement of Seebeck coefficient...... 25
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Figure 11 Forming of bands from discrete atomic energy levels by broadening through interatomic coupling...... 30
Figure 12 Energy wave vector relation in one dimensional lattice. Left is multizone representation and to the right an equivalent reduced zone representation...... 32
Figure 13 Density of states, Fermi Dirac distribution and carrier density for (a) n type and (b) intrinsic semiconductors at T>0K...... 33
Figure 14 Pisarenko plot showing dependence of Seebeck coefficient to carrier density in
2 carrier conduction region and in regions where non degenerate and degenerate statistics can be applied...... 36
Figure 15 (a) Brilluoin zone with major crystalographic directions and named points. Γ point is center of the zone. (b) Electrons and holes are distributed in eight half pockets at
L points. Heavy holes are distributed at Σ points and are not shown here...... 48
Figure 16 Energy dependence of density of state for atom energy level E R, hybridized with band. The Fermi energy level E F is positioned in the vicinity of this level...... 51
Figure 17 Lattice constant and Pauli electro negativity (X) of RE Se alloys as compared with PbSe...... 54
Figure 18 Magnetic susceptibility of PbCeSe, PbNdSe, PbPrSe, PbYbSe, PbEuSe and
PbGdSe samples used in this study. Lines in left figure are added to emphasize linear 1/T
x
law...... 57
Figure 19 Electrical resistivity and Hall coefficient at the zero field for PbSe:RE alloys.59
Figure 20 Seebeck coefficient and Transverse Nernst coefficient at the zero field...... 59
Figure 21 Thermal conductivity of PbSe:RE samples measured static heater and sink method. Solid lines represent total thermal conductivity and dashed lines calculated electronic component e. Electronic component is calculated using free electron Lorentz number...... 60
Figure 22 Transport properties: carrier density, mobility scattering coefficient and effective density of states mass of dilute PbSe:RE alloys...... 61
Figure 23 Free carrier density vs concentration of RE atoms in PbSe:RE alloys. Dashed line represents monovalent donor. Europium alloy is omitted as Eu in PbSe:Eu is intrinsic...... 62
Figure 24 Pisarenko plot shows in solid line Seebeck coefficient of PbSe as a function of carrier density at room temperature. For comparison resulting Seebeck coefficients are plotted for all six RE alloyed samples...... 65
Figure 25 Location of valence and conduction band edge in Pb 1 xSn xTe alloys as a fuction of Sn concentration at 4K. Location of indirect Σ band is shown for ilustration and it is not to scale...... 67
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Figure 26 X ray diffraction data for several horizontal cross section in the ingot of
(PbTe) 94 (NdTe) 4. Insert shows shift in the position of the peak indicating change in Nd concentration verticaly through ingot...... 69
Figure 27 X ray diffraction data for (PbTe) 80 (NdTe) 20 indicates second phase separation on the top of the sample. Second phase is circled and it is mostly Nd 2Te 3...... 70
Figure 28 Transport properties of PbTe and SnTe alloyed with 4, 6 and 20% of Nd...... 71
Figure 29 Electron mobility and carrier density for PbTe and SnTe alloyed with 4, 6, and
20% of NdTe. SnTe based sampes are p type and PbTe n type semiconductors...... 71
Figure 30 Magnetic susceptibility vs temperature. Data is used to determine exact concentrations of Nd ions in PbSnTe matrix...... 73
Figure 31 Resistity, Seebeck, Transverse Nernst and Hall Coeficeints of Pb 1 xSn xTe aloys with ~1.5% Nd...... 74
Figure 32 Carrier density and mobility for electrons and holes in PbSnTe:Nd 1.5% ...... 76
Figure 33 Doping eficinecies for samples with <40% Sn...... 76
Figure 34 Effective mass and scatering coeficinet for PbTe, PbSe, Pb 20 Sn 80 Te and
Pb 30 Sn 70 Te all alloyed with ~1.5%Nd...... 78
Figure 35 (a) Fermi energy at 80K as measured from the band gap edge shown in blue for conduction and red for valence band; black dashed line is added to guide the eye. (b)
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Activation energy as extrapolated to 0K as a function of Sn concentration shown in reference to valence and conduction band edges. Dashed line is added to guide the eye..
...... 79
Figure 36 Temperature dependent Fermi energy for PbSnTe:Nd samples...... 80
Figure 37 Pisarenko plot at 300K showing S(n) for PbTe ploted in solid line against
S(300K,n) for PbSnTe:Nd aloys in this study...... 81
Figure 38 Location of indium impurity level in Pb 1 xSn xTe as a function of x is shown in dash dot dash line. Figure also indicates relative position of bottom of conduction and top of valence band at 4K and location of hole band. At 4K band edge is at
170meV from the valence band edge...... 83
Figure 39 Measured thermomagnetic and galvanomagnetic properties as function of temperature for set of samples with different Sn concentrations and 0.4 to 1%In...... 86
Figure 40 Measured electrical conductivity, Seebeck, Hall and transverse Nernst coefficients for samples with 15 and 18% Sn and indium concentrations ranging from 0.3 to 6%...... 87
Figure 41 Relative magneto resistivity as a function of magnetic field at temperature of
80K. Samples can be identified using Table 4...... 90
Figure 42 Magnetic field dependence of Seebeck coefficients measured at temperature of
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80K. Symbols and alloys correspond to those listed in Table 4. Solid lines are plotted to guide the eye...... 90
Figure 43 Hall voltage as a function of magnetic field at temperature 80K plotted for alloys listed in Table 4 with corresponding symbols...... 91
Figure 44 Transverse Nernst voltage as a function of magnetic field at temperature 80K plotted for alloys listed in Table 4 with corresponding symbols. Solid lines are added to guide the eye...... 91
Figure 45 Fermi energy (a) and carrier density (b) of Pb 1 xSn xTe:In samples at 80K. dashed lines are inserted to guide the eye...... 94
Figure 46 Mobility of majority carriers and effective mass of measured Pb 1 xSn xTe:In samples. Dashed lines are added to guide the eye. In measured mobility of samples with
<1% In we can notice trend in which mobility reaches maximum at x=18%...... 95
Figure 47 a) Scattering exponent and b) Pisarenko plot showing dependence of Seebeck coficent and carrier density for measured Pb 1 xSn xTe:In samples at 80K...... 96
Figure 48 Temperature dependence of a) electrical conductivity and b) the Seebeck coefficient, c) low field Hall coefficient and Nernst coefficients of Pb1 xSnxTe:In samples, with x=0, 15, 18, 22 and 30%. The Hall coefficient of the x=30% sample changes sign, and is shown as an inset on a linear scale. Samples for which no lines are
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drawn were those for which no single, temperature independent scattering exponent λ could fit through all data points, presumably because λ is temperature dependent, which as not accounted for in the model. The Nernst coefficient of the x=22 and 30% samples changes sign and is shown on a linear scale...... 98
Figure 49 Fermi energy level as a function of temperature plotted relative to the conduction and valence band of the x=0, 15, 18 and 22% sample, and on the right panel for the x=30% sample. The zero point for the energy scale is defined at mid gap. Solid lines show temperature dependent position of the valence and conduction band edge.
Colors correspond to different Sn concentrations...... 99
Figure 50 Temperature dependence of resistivity (a), thermopower (b), thermal conductivity (c) and figure of merit zT (d) for: Pb 0.99 Tl 0.01 Te (open and closed symbols), Pb 0.98 Tl 0.02 Te (open and closed symbols), Pb 0.59 Sn 0.40 Tl 0.01 Te (open and closed symbols) and Pb 0.58 Sn 0.40 Tl 0.02 Te (open and closed symbols)...... 104
Figure 51 Hall coefficients (a) and transverse Nernst coefficients (b) of Pb 0.99 Tl 0.01 Te,
Pb 0.98 Tl 0.02 Te, Pb 0.58 Sn 0.40 Tl 0.02 Te ...... 105
Figure 52 Mobility (left) and resistivity (right) plotted against carrier density at 400K for
PbTe samples alloyed with 1% thallium (dashed line) and samples alloyed with 2% of thallium (solid line)...... 107
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Figure 53 Density, Hall mobility and Nernst mobility of Pb 0.99 Tl 0.01 Te, Pb 0.98 Tl 0.02 Te and
Pb 0.58 Sn 0.40 Tl 0.02 Te...... 108
Figure 54 Pisarenko plot shows S(p) for set of PbTe:Tl samples. Solid line represents calculated S(p) for pure PbTe assuming the known band structure and acoustic phonon scattering. Crosses are used to show number of PbTe Tl samples, ( ) Pb 0.99 Tl 0.01 Te, ( )
Pb 0.98 Te 0.02 Te and ( ) Pb 0.58 Sn 0.40 Tl 0.02 Te samples corresponding to those in Figure 53.
...... 109
Figure 55 Temperature dependence of Fermi energy and effective mass for Pb 0.98 Tl 0.2 Te sample...... 110
33 Figure 56 Energy gap of PbTe 1 xSe x alloys as function of Se concentration shown relative to the mid gap. Lines represent position of valence and conduction bands at L points. Schematic representation of position of heavy Σ point band is shown only for end point concentrations PbTe and PbSe. 36 ...... 113
Figure 57 Galvanomagnetic and thermomagnetic properties of four Pb 0.98 Tl 0.02 Te 1 xSe x alloys with x=0, 0.05, 0.1 and 0.2...... 115
Figure 58 (a) Carrier density, (b) Hall and (c) Nernst mobility of Pb 0.98 Tl 0.02 Te ( ),
Pb 0.98 Tl 0.02 Te 0.95 Se 0.05 ( ), Pb 0.98 Tl 0.02 Te 0.9 Se 0.1 ( ) and Pb 0.98 Tl 0.02 Te 0.8 Se 0.2 ( )...... 116
Figure 59 (a) Pisarenko plot showing S(p) for set of PbTeSe samples alloyed with Tl. For
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reference same plot contains number of points for Pb0.98Tl0.02Te samples. (b) Figure of merit shows decrease with increasing Se concentration...... 118
Figure 60 Total thermal conductivity of Pb0.98Tl0.02PbTe 1 xSe x alsoys (a). Lattice component of thermal conductivity calculated at 300K and at 600K (b). Solid black line
3 represents literature vales of lattice thermal conductivity of PTe 1 xSe x alloys...... 120
Figure 61 Powder X ray diffraction data of AgSbTe 2, cubic and hexagonal AgBiSe 2.
Inset shows ordered rock salt structure of I V VI 2 in which these elements preferentially crystalize. 105 ...... 124
Figure 62 (a) Total thermal conductivity of low doped AgSbTe 2, AgBiSe 2 in cubic and hexagonal form, AgInTe 2 and PbTe. Dashed line represents calculated minimum thermal conductivity in AgSbTe 2. (b) Specific heat at constant pressure of AgSbTe 2 and AgBiSe 2.
...... 126
Figure 63 Illustration of Normal and Umklapp scattering mechanisms...... 127
Figure 64 Electrical resistivity, thermopower, transverse zero field Nernst and zero field
Hall coefficients of AgSbTe 2...... 133
Figure 65 Longitudinal and transverse (Hall) magnetoresistance of AgSbTe 2 at selected temperatures...... 134
Figure 66 Longitudinal and transverse (Nernst) magnetoseebeck of AgSbTe 2 at 85, 205,
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305 and 405K...... 134
Figure 67 Partial electronic properties: conductivity, mobility and carrer density of holes and electrons in AgSbTe 2...... 138
Figure 68 Position of Fermi energies of holes and electrons in metallic and semiconducting materials...... 139
Figure 69 Dashed lines are partial electron and hole transverse Nernst and Seebeck coefficients. Solid line stands for total calculated N and S. Symbols ( ) are measured zero field values shown here for reference...... 141
Figure 70 (a) magnetic susceptibility of AgSbTe 2 measured in <111> crystallographic direction. (b) Normalized values of Fourier transform of measured data...... 142
Figure 71 Calculated figure of merit of AgSbTe2 as a function of carrier density and temperature...... 146
Figure 72 Measured (a) thermal diffusivity and (b) calculated and measured thermal conductivity of undoped. Static heater and sink method was used to measure thermal conductivity in temperature range 80 to 300K on undoped sample (solid line) and sample doped with excess Ag (dashed line)...... 149
Figure 73 Electrical resistivity and Seebeck of doped AgSbTe 2 materials. Solid lines are added to guide the eye. Block (a) and (b) are resistivity and Seebeck coefficients of
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samples doped with group I and V elements and (c) and (d) are samples doped with group
III elements. Stoichiometric samples are always included as a reference...... 150
Figure 74 Zero field transverse Nernst coefficient and Hall Coefficient of undoped
()AgSbTe 2 sample and materials doped with 2%AgTe ( ), 1% NaSe 0.5 Te 0.5 ( ),
1%NaTe ( ), 1.5%TlTe( ), 1%BiTe( ) and 1% excess Pb( ). Solid lines are added to guide the eye...... 151
Figure 75 Zero field transverse Nernst coefficient and Hall Coefficient of undoped
()AgSbTe 2 sample and those doped 1.5%TlTe( ), 1%BiTe( ) and 2% GaTe( ).. 151
Figure 76 Figure of merit of AgSbTe2 based alloys doped with Ag, Na, Bi, Pb, Ga, In and Tl and that of reference undoped AgSbTe 2 alloy...... 156
Figure 77 Effects of temperature cycling on thermopower and electrical conductivity of
AgSbTe 2...... 157
Figure 78 Figure of merit of undoped AgSbTe 2...... 158
Figure 79 Figure of merit of comercial and research alloys including alloys developed using method of modification of density of states, PbTe:Tl, and by utilizing anharmonic atomic bonds, Na and Tl doped AgSbTe 2...... 161
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List of Tables
Table 1 Summary of magnetic susceptibility measurements on PbSe:RE alloys...... 57
Table 2 Overview of alloys of PbTe:Nd and SnTe:Nd used in solubility study...... 68
Table 3 Matrix of PbSnTe:In samples analyzed in this study...... 85
Table 4 List of symbols used to denote Pb1 xSnxTe:In samples and measured zero filed
Seebeck and electrical resistivity all at 80K...... 89
Table 5 Calculated Fermi energy and density of states effective mass at 80K for
Pb 0.98 Tl 0.02 Te 1 xSe x alloys ...... 116
Table 6 Calculated and measured properties of Fermi energy surface ...... 143
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Chapter 1: Introduction
Thermoelectric energy conversion is an all solid state technology used in heat pumps and electrical power generators. Scalability, high power density, reliability, and silent operation are some of the main advantages of thermoelectric (TE) generators.
Unfortunately they are compensated by the relatively low efficiency of commercially available materials, limiting the use of the technology to niche applications for the past seventy years. High energy costs and the need for increased fuel efficiency which would result in reduced greenhouse gas emission have led to a renewed interest in the field.
Thermoelectric generators can potentially convert waste heat in a variety of applications, including automotive exhaust and solar concentrators. Simplicity of design and lack of maintenance renders TE generators ideal for small scale power generation (<1kW).
However, to fully benefit from all the advantages of TE generators, it is necessary to improve the efficiency with which the TE material converts heat into electricity. In 1947 gas powered commercial thermoelectric generators operated with efficiencies of one half of a percentage as reported by M. Telkes.1 Today, devices like those launched in Cassini space mission operate with 7% efficiency but full commercial success of TE technology is expected when overall conversion efficiency reaches 20%.35
1
1.1 Electron entropy and efficiency of thermoelectric devices
Devices used for power generation operate by utilizing phenomenon observed by
Thomas J. Seebeck in 1821;2 when a temperature gradient is established in a material, as shown in Figure 1, conducting carriers tend to “condense” in the colder region establishing an electrical potential differential between the two ends of the material. The ratio of the voltage difference to the temperature gradient is defined as a Seebeck coefficient: