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Workshop Manual Datsun 1000 and 1200 A10 A12 Station Wagor

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Workshop Manual Datsun 1000 and 1200 A10 A12 Station Wagor SCIENTIFIC PUBLICATIONS WORKSHOP MANUAL SE IES No 87 rl 1000 Z 1 1 WITH SPECIFICATIONS REPAIR AND MAINTENANCE DATA COVERING AIO AI2 ENGINE STATION WAGON r SEDAN PICKUP SCIENTIFIC PU LICATIONS WORKSHOP MANUAL SERIES No 87 DATSITN 14M O 1 00 I c seIE I FIe PUBLICATIONS WORKSHOP MANUAL SERIES No 87 DATSUN 1000 1200 SERIES OIO 0110 SEDAN WAGON PICK UP AUTOMATIC and MANtJAL TRANSMISSIONS With Speelfieations Repair and Maintenanee Data SCIIL C PUBUCADONS S MELBOURNE Published by Scientific Publications Ply Ltd 142 Oarence Street Sydney 2000 New South Wales Printed by Kenmure Press Ply Ltd New South Wales Copyright by Scientific Publications Pty Ltd Registered at GPO Sydney for transmission by post as a book First Edition January 1972 National Library of Australia Registry Number SBN 85566 038 4 CK OWLt UC E IE T Scientific Publications wishes to thank Nissan Motor Corp USA and Borg Warner Lid Fairfield for help in aspects of preparing this manual J EXGIXE 7 COOLING SYSTEM 28 FUEL SYSTEM 14 CLUTCH 47 MANUAL TRANS1UISSION 57 AUTOMATIC TIlANSMISSION 73 REAR AXLE 85 STEERING 103 FRONT SUSPENSION Ill RE R SUSPENSION 126 BRAKES 131 ELECTRIC L SYSTE 148 BODY 184 WHEEL AXD TYRES 195 LUHIUCATION AND MAINTENANCE 200 EMISSIOX CONTROL SYSTI MS 201 IXDEX 211 GLOSSARY OF TERMS lIlt ROAD TEST 217 OTHER TITLES IN THE SCIENTIFIC PUBUCATIONS BNUAI SERIES Dlus Price Bool Pag s IDo Price Book Pages Car No of Text Indiom Aus t Car No of Text trntiollS AusLt Austin A40 Devon 00 106 89 120 Lawn Mowers Vieta 2 Stroke Austin A40 Somerset 1 99 84 2 30 Kirby 4 Stroke 100 80 89 140 A utoServ I 50 294 48 7 00 Morris Minor MM II 23 142 161 2 30 Minor 24 96 96 350 Complete BMC Mini Morris 1000 1100 1800 7L 431 315 9 00 Morris Austin Mini Datsun 1000 1200 87 224 208 6 25 Cooper and S Datsun 510 1300 Mini 1100 Moke 64 236 187 6 25 75 1400 1600 88 256 241 6 50 Morris Austin 1100 65 145 106 5 Dodge ASM 106 6 464 517 2 80 Morris Austin 1800 75 Ford Capri 1600 Mk I 66 138 95 5 and 1600 GT 82 173 108 5 75 Morris Austin 1800 25 Ford ConsulZephyr Mk I Mk II 66a 224 174 6 Mk I 1951 55 7 153 85 120 MG Midget Series TO 29 90 106 2 30 Ford ConsulZephyr MG Series TC TD Mk II 1956 62 8 184 124 350 TF MGA MGB 70 304 204 7 00 Ford Cortina 1200 Peugeot 403 404 31 121 171 3 75 25 1500 1600 68 288 192 6 Renault 750f760 33 79 98 100 Ford Customline Renault Dauphine 34 133 158 4 00 120 Custom 1949 54 10 166 193 Renault R8 and RIO 74 164 97 5 75 121 107 3 50 Ford Customline OHV 9 Rootes Group Hillman Ford Escort I 100 Humber Husky Cob BOO 1300 GT 81 184 172 5 75 1958 66 36 390 399 7 00 Ford Falcon XK to Simca Aronde XW 6 62 290 188 7 00 Elysee cyl 1200 1300 37 113 121 3 75 Ford Falcon XR to Standard 8 14 XW V8 63 238 155 6 25 1939 46 40 81 51 100 Ford V8 and Standard 10 1955 58 41 147 134 175 1932 48 11 122 132 3 50 Mercury Standard Space Hillman Hunler master Series 11 42 125 105 3 00 Arrow HB HC 79 188 121 5 75 Standard Vanguard III 43 184 149 5 75 Holden 1948 53 FJ Corolla 11 00 73 176 107 5 75 FE FC FB EK Toyota Corolla 1200 93 EH EJ HD HR 67 286 128 7 00 Toyota Corona 83 224 175 6 00 Holden FE FC FB 16 80 82 185 Toyota TR2 3 4 44 167 130 5 25 Holden HI Series Triumph V8 and 6 cyt 75 287 197 7 00 Valiant AP 6 VC 95 6 25 Holden HK HT HG VE VF V8 Engine 69 174 AP5 V8 Engine 85 272 215 7 00 Valiant R S Holden HK HT HG AP6 VC VE 78 279 145 6 25 6 cyl Engine 86 224 188 6 25 VF 6 cy Engine Holden Torana S SL Vauxhall Viva HA 200 140 5 75 1969 Brabham 72 191 120 6 25 HB 90 76 HC Trucks AR AL 17 437 657 3 50 Volkswagen 1500 47 224 160 6 25 IHC Trucks AS line 18 173 245 140 1600 1200 IHC Trucks AA line 19 595 1040 3 50 Volkswagen 1100 1500 46 224 204 6 25 Jaguar Mks VII VIII 1200A 1300 IX XK 20 140 Volkswagen 48 256 202 6 25 150 21 274 237 7 00 Transporter 1500 49 100 66 100 Jaguar 24 34 Mks I Wolseley Production and II 3 8 Mk II 22 274 281 7 00 In retail in Australia Jaguar 3 8 4 2 E 77 202 124 6 25 t Recommended price OVERSFAS REPRESENTATIVES South Africa Central News Agency Ltd Laub Street New Centre Johannesburg 10799 United Kingdom Alltech Distributors 15 High St Hampton Middlesex North America Autobooks 2900 W Magnolia Burbank California 91503 Blvd Ontario Vancouver Be Repco Auto Parts Doylestown Penn Ios Angeles Calif Toronto ENGINE SPECIFIC TIO S 211 12 200 mm Type 4 cylinder in Replacement guide 12 04807 04800 in line OHV 450 Bore 73mm Valve seat angle 2 874 in Valve seat width Stroke Inlet 130 mm 0 in AIO engine 59mm 0512 2323 in Exhaust 1 80mm in A 12 engine 70mm 0 p709 2 756 in Valve seat insert outer diameter Capacity standard 37 080 37 A I0 engine 988 cm3 Inlet 096 mm 60 3 in3 I 459 1460 iri A 12 engine 1171 em Exhaust 33 080 33 096 mm 71 5 in3 1302 1303 in diameter Compression ratio Valve seat insert inner 30 1O mm AIO engine 8 5 I Inlet to 004in A 12 engine 9 0 1 1181 to 26mm Bhp Maximum Exhaust 1023 in AIO engine 56 at 6000 rpm Valve insert A 12 engine 68 at 6000 rpm seat depth Inlet and exhaust 6 0 5 90 mm Maximum torque 02362 0 2323 in A I 0 engine 8 50 kg m Insert interference fit in head 0 064 0 096 mm @ 4000 rpm 0 0038 in 615 ft lb 0 0025 @4000 rpm VALVES GUIDES AND SPRINGS A 12 engine 9 70 kg m @ 3600 rpm 70 1 ft lb Valves diameter inlet 35mm @ 3600 rpm Head 1378 in Firing order 1 3 4 2 exhaust 29mm Idling speed 600 rp 0 142 in Stem diameter 8 70 8 69 mm CYLINDER HEAD 03426 03430 in Type Aluminium alloy Overall length 103 5 104 1 mm Gasket face distortion limit O IOmm 4 0750 4 0984 in 0 004 in Stem to guide clearance Valve seat material Inlet 0 015 0 045 mm Inlet Aluminium 0 0006 0 0018 in bronze Exhaust 0 040 0 070 mm Exhaust Cast iron 0 0016 0 0028 in Valve seat insert recess diameter Valve lift in head A10 engine 7 80 mm Inlet standard insert 37 016 37 00 mm 03071 in 14573 14567 in A 12 engine 750 mm Inlet replacement insert 37 516 37 50 mm 0 2953 in 14770 14763 in Valve guide 8 Exhaust standard insert 33 016 33 00 mm Inner diameter 8 015 000 mm 12998 1 2992 in 0 3155 03150 in mm Exhaust replacement insert 33 516 3350 mm Outside diameter 12 044 12 033 13195 13190 in 04740 04737 in 0 0 mm Cylinder head bore diameter for valve Interference fit in head 022 044 0 0009 0 0017 in guide tandard guide 12 011 12 00 mm Length 53mm 04728 04724 in 2 087 in 7 2 Engine Fitted height above spring seat 18mm Clearance in piston 0 006 0 008 mm 0 709 in 10 0002 0 0003 in Valve spring Interference fit in connecting rod 0 017 0 034 mm Free length 45 7 mm 0 0007 0 0013 in I 7992 in Length 65 23 6548 mm Fitted length and load 38 5 mm 2 5681 2 5779 in @ 30 0 kg With pistolJ at a temperature of 200C 680F 1 516 in @66 llb CRANSHAFT AND MAIN BEARINGS Number ofeffective coils 4 5 Wire diameter 4 276 mm Crankshaft 0 1693 in Main journal diamet r 49 964 49 957 mm 1 9668 in Coil diameter 26 224 mm I 9671 0 0324 in Journal taper or ovality wear limit 0 03 mm 00012 in Rocker arm to valve stem clearance 0 020 nun Hot 03 5 mm Main bering clear ce 0062 0 0138 in 0 0008 0 0024 in 0 5mm Cold 0 25 mm Clearance wear l it 0 0098 in 0 0059 in CrankShaft run out 0 015 0 050 nun PISTONS PISTON RINGS AND GUDGEON PINS 10 0006 00020 in End float 0 05 0 15 mm Pistons 0 0020 0 0059 in skirt Type Slipper End float wear limit 030 mm cast aluqlinium 0 0118 in alloy Main bearing thickness 1835 1 827 mm Piston fit Selective 0 0722 0 0719 in 72967 73 0 7 nun Skirt diameter standard rankpin diameter 44 974 44 961 mm 2 8727 2 8747 in I 7706 1 7701 in I t oversize 25 mm 73 217 73267 nun 03 Crankpin taper or ovality wear limit 0 mm 2 8826 2 8845 in 0 0012 in 2nd oversize 50 mm 73 467 73 517 mm 2 8924 2 8944 in CONNECTING ROD AND BIG END BEARING 3rd oversize 75 mm 73 717 73 767 nun 2 9022 2 9042 in Connecting rod oversize 100 nun 73 967 74 017 riun 117 3 4th Lergth A 10 engine 116 97 mm 2 9121 2 9140 in 4 9051 4 6188 in 74 217 74 nun 5 th oversize 125 mm 297 AI2 engine 12147 12153 mm 2 92 19 2 9239 in 4 7822 4 7846 in oversize 150 nun 74467 74 517 nun 1 6th Big end bearing thickness 1 500 508 mm 2 9318 2 9337 in 0 0591 0 0594 in clearance 0 023 0 043 nun Piston to cylinder bore Big end end float 0 20 030 mm 0 0009 0 0017 in 0 0079 0 0012 in Piston rings End float wear limit 040 mm Width compression 2 00 mm 0016 in 0 0787 in Big end bearing clearance on oil con trol 4 00 mm 020 0 crankpin 0 050 mm 0 1575 in 0 0008 0 0020 in Side clea ance in 0 04 0 07 mm grpove Connec ing rod bent or misalignment 0 05 010 mrn 0 0016 0 0027 in 00020 0 0039 in 0 20 030 mm Ung gap 0 0079 0 0ll8 in CAMSHAFT AND BEARINGS GUDGEON PIN Camshaft bearing journal diameter No 43 79343 806 mm 7241 1 7246 in Gudgeon pin I 43 296 mm Diame er 17447 17452mm No 2 43 283 0 6869 0 6871 in 17040 1 7046 in 8 Engine3 No 3 42 78342 796 mm Capacity 1 6844 16849 IiI With new filter 3 20 litre 2 No 4 42 283 42 296 rom 75 Imp qts I 6647 16652 in 337 US qts No 5 41 218 41231 mm Less filter 2 70 litre 16228 16233 in 237 Imp qts IOmm 2 87 Camshaft run out 0 61 0 US qts 0 0004 0 0039 in Journal to bearing clearance 0 024 0 065 mm 0 0009 0 0026 in TORQUE WRENCH SETTING MAXIMUM Bearing inner diameter No 1 43 843 43 833 mm 17261 17257 in Comiecting rod nuts 3 6 kg m No 2 43333 43323 mm 26 ft lb I 7060 1 7050 in Cylinder head bolts 4 80 kg m No 3 42 846 42 836 mm 34 70 ft lb 1 6868 16865 in Flywheel bolts in No 4 42333 42 323 nim A10 engine 3 00 kg 50 lb 1 6667 16663 in 7 ft m No 5 41268 41258 mm Al2 engine 7 50 kg 1 6247 1 6243 in 5420 tt lb Main bearing cap bolts 530 kg m LUBRICATION 3830 ftlb Camshaft sprocket bolt 4 50 kg m 3250 ft lb Type Full pressure bolts 0 50 kg m Oil pump type Eccentric motor Camshaft locating plate trochoid 3 60 ft lb Full 0 60 in Filter type
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