SCALABILITY AND RELIABILITY OF PHASE CHANGE MEMORY
A DISSERTATION
SUBMITTED TO THE DEPARTMENT OF ELECTRICAL
ENGINEERING
AND THE COMMITTEE ON GRADUATE STUDIES
OF STANFORD UNIVERSITY
IN PARTIAL FULFILLMENT OF THE REQUIREMENTS FOR THE
DEGREE OF
DOCTOR OF PHILOSOPHY
SangBum Kim
Aug 2010
© 2010 by SangBum Kim. All Rights Reserved. Re-distributed by Stanford University under license with the author.
This work is licensed under a Creative Commons Attribution- Noncommercial 3.0 United States License. http://creativecommons.org/licenses/by-nc/3.0/us/
This dissertation is online at: http://purl.stanford.edu/kk866zc2173
ii I certify that I have read this dissertation and that, in my opinion, it is fully adequate in scope and quality as a dissertation for the degree of Doctor of Philosophy.
Philip Wong, Primary Adviser
I certify that I have read this dissertation and that, in my opinion, it is fully adequate in scope and quality as a dissertation for the degree of Doctor of Philosophy.
Yi Cui
I certify that I have read this dissertation and that, in my opinion, it is fully adequate in scope and quality as a dissertation for the degree of Doctor of Philosophy.
Yoshio Nishi
Approved for the Stanford University Committee on Graduate Studies. Patricia J. Gumport, Vice Provost Graduate Education
This signature page was generated electronically upon submission of this dissertation in electronic format. An original signed hard copy of the signature page is on file in University Archives.
iii Abstract
Various memory devices are being widely used for a wide range of applications. There has not been any universal memory device so far because each memory device has a unique set of features. Large performance gaps in various dimensions of features between memory devices and a new set of features required by new electronic systems such as portable electronics open up new opportunities for new memory devices to emerge as mainstream memory devices. Besides, the imminent scaling limit for existing mainstream memory devices also motivates development and research of new memory devices which can meet the increasing demand for large memory capacity.
Phase change memory (PCM) is one of the most promising emerging memory devices.
It has the potential to combine DRAM-like features such as bit alteration, fast read and write, and good endurance and Flash-like features such as non-volatility and a simple structure. PCM is expected to be a highly scalable technology extending beyond scaling limit of existing memory devices. Prototypical PCM chips have been developed and are being tested for targeted memory applications. However, understanding of fundament physics behind PCM operation is still lacking because the key material in PCM devices, the chalcogenide, is relatively new for use in solid state devices. Evaluation and development of PCM technology as successful mainstream memory devices require more study on PCM devices.
This thesis focuses on issues relevant to scalability and reliability of PCM which are two of the most important qualities that new emerging memory devices should
iv demonstrate. We first study basic scaling rule based on thermoelectric analysis on the maximum temperature in a PCM cell and show that both isotropic and non-isotropic scaling result in constant programming voltage. The minimum programming voltage is determined by material properties such as electrical resistivity and thermal conductivity regardless of the device size. These results highlight first-order principles governing scaling rules.
In the first-order scaling rule analysis, we assume that material properties are constant regardless of its physical size. However, when materials are scaled down to the nanometer regime, material properties can change because the relative contribution from the surface property to the overall system property increases compared to that from the bulk property. We study scaling effect on material property and device characteristics using a novel device structure – a PCM cell with a pseudo electrode.
With the pseudo electrode PCM cell, we can accurately relate the observed properties to the amorphous region size. We show that threshold switching voltage scales linearly with thickness of the amorphous region and threshold switching field drifts in time after programming. We also show that the drift coefficient for resistance drift stays the same for scaled devices. These property scaling results provide not only estimates for scaled device characteristics but also clues for modeling and understanding mechanisms for threshold switching and drift.
To make scaled memory cells in an array form, not only memory device elements but also selection devices need to be scaled. PCM requires relatively large programming current, which makes it challenging to scale down selection devices. We integrate Ge nanowire diodes as selection devices in search for new candidates for high density
v
PCM. Ge nanowire diode provides on/off ratio of ~100 and small contact area of 40 nm in diameter which results in programming current below 200 µA. The processing temperature for Ge nanowire diode is below 400 ºC, which makes Ge nanowire diode a potential enabler for 3D integration.
As memory devices are scaled down, more serious reliability issues arise. We study the reliability of PCM using a novel structure – micro-thermal stage (MTS). The high- resistance-state (RESET) resistance and threshold switching voltage are important device characteristics for reliable operation of PCM devices. We study the drift behavior of RESET resistance and threshold switching voltage and its temperature dependence using the MTS. Results show that the drift coefficient increases proportionally to annealing temperature until it saturates. The analytical drift model for time-varying annealing temperature that we derive from existing phenomenological drift models agrees well with the measurement results. The analytical drift model can be used to estimate the impact of thermal disturbance
(program disturbance) on RESET resistance and threshold switching voltage.
Thermal disturbance is a unique disturbance mechanism in PCM which is caused by thermal diffusion from a cell being programmed. The MTS can effectively emulate the short heat pulse, enabling detailed study on thermal disturbance impact on cell characteristics. We show that random thermal disturbance can result in at least 25 and
100 % variations in RESET resistance and threshold switching voltage. The existing model on how to add up the impact of thermal disturbance on crystallization is experimentally verified using the MTS. Based on measurement and modeling results,
vi we propose a new programming scheme to improve stability of PCM with a short-time annealing pulse.
vii
Acknowledgments
The work presented in this dissertation is made possible by eager support from various people and close and productive collaboration with numerous researchers. I deeply appreciate the fact that I was able to meet these professors, advisors, colleagues, friends, and companions while I was pursuing the Ph.D. degree at Stanford University.
First of all, I feel deeply grateful to my academic advisor, Prof. H.-S. Philip Wong for his support and leadership. He has been guiding me to the right direction to find answers for complicated problems and provided valuable and essential resources required for the in-depth research. Especially, he encouraged me and devoted himself to participate in a multidisciplinary collaborative research. This was extremely beneficial for research projects on phase change memory, which is the main subject of this dissertation because the phase change memory research requires a broad range of knowledge spanning electrical engineering, material science, and thermal physics. I am very proud of myself for being one of his first seven students since he had launched the Nanoelectronics group at Stanford University in 2004.
I also would like to acknowledge Prof. Yoshio Nishi for not only being on my dissertation reading committee but also helping me to begin my research in the semiconductor device area. During my first summer quarter in Stanford, he generously allowed me, who had no experience in the device fabrication at the time, to work on the plasma-activated wafer bonding project, which lead me to learn the nature of semiconductor research and generated more interest in me to be determined for the
viii semiconductor device research. Since then, he has been very willing to provide many valuable ideas and advise on the projects that I worked on.
I would like to thank Prof. Yi Cui and Prof. Kenneth Goodson for enlightening me on important aspects of phase change memory which were little known to me at the beginning. Their knowledge and expertise in thermal transport and material science were crucial for understanding all the details of phase change memory.
I wish to acknowledge the significant contribution and collaboration of various scientists and researchers on work presented in this dissertation. Dr. Mehdi Asheghi introduced the importance and usefulness of the micro-thermal stage in the phase change memory research and provided constructive suggestions in designing the micro-thermal stage. Dr. Byoung-Jae Bae proposed the novel idea for 1D thickness scaling study and collaborated on the project. Yuan Zhang collaborated on fabrication and characterization of the phase change memory cell with a nanowire diode. As the closest colleague in the same research group, intellectual interaction with her was an indispensable resource for most of the projects that I worked on. Dr. Fred Hurkx offered valuable PCM cells for the micro thermal stage fabrication on behalf of NXP semiconductors and helpful suggestions on the project.
I am grateful to Dr. James McVittie and Dr. Peter Griffin for their help with the deposition tool and useful suggestions related to the design and fabrication of devices.
I also thank fellow student volunteers, Aaron Gibby, Mihir Tendulkar, Byoungil Lee, and Wanki Kim for volunteering their time to maintain the critical deposition tool which enabled many pioneering non-volatile projects.
ix
I would like to thank the group of people who worked together on the phase change project – John Reifenberg, Rakesh Gnana Jeyasingh, Jeaho Lee, Eric Pop, Zijian Lee,
Elah Bozorg-Grayeli, and Lewis Hom. Stefan Meister and Marissa Anne Caldwell also worked on projects related to phase change memory and interaction with them always provoked new and novel ideas.
My former and present research group members created a favorable environment which facilitated my research and made my life at Stanford more memorable. I cherish the time that I shared with Saeroonter Oh, Li-Wen Chang, Jenny Hu, Lan Wei, Lan
Wei, Soogine Chong, Arash Hazeghi, Jie Deng, Duygu Kuzum, Jiale Liang, Yi Wu,
Shimeng Yu, Kyeongran You, Gael Close, Deji Akinwande, Jason Parker, Helen Chen,
Albert Lin, Cara Beasley, Jie Deng, Crystal Kenny, Kokab Baghbani Parizi, Jieying
Luo, Hong-Yu Chen, Xinyu Bao, Sunae Seo, Ximeng Guan, Gordon Wan, Kerem
Akarvardar, Jeong-Hyong yi, Hae-Taek Kim, Rainer Bruchhaus, Eiji Yoshida, and
Christoph Eggimann.
I would like to give special thanks to Fely Barrera and Miho Nishi, who took care of all administrative needs in a professional and timely manner.
Most of my research projects were conducted in Stanford Nanofabrication Facility
(SNF). I would like to thank all of SNF staff members and colleagues who supported
SNF and kindly shared their ideas to solve any fabrication issues that I had. Special thanks are due to Dr. Ed Meyers who actively helped me for my first project in SNF.
I would like to acknowledge various funding sources for tuition, stipends, and projects including the Korea Foundation for Advanced Studies (KFAS), the Samsung
Scholarship, NXP semiconductors, the National Science Foundation, the Global
x
Research Collaboration (GRC) of the Semiconductor Research Corporation (SRC), the member companies of the Stanford Non-Volatile Memory Technology Research
Initiative (NMTRI), and the MSD Focus Center, one of six research centers funded under the Focus Center Research Program (FCRP), a Semiconductor Research
Corporation entity, and Intel Corporation.
I am truly indebted to my loving parents for everything I achieved. They showed me what a true unconditional love is and nourished a small boy to become an engineer who loves what he does.
During my Ph.D., I was lucky enough to find the true love of my life, Suon Choi. Her love and support helped and motivated me to get through all difficulties in completing all of requirements for Ph.D. I enjoy sharing my research and engineering experience with my wife. I dedicate this dissertation to my beloved lovely wife, Suon.
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Contents
Chapter 1 Introduction ...... 1
1.1 Motivation ...... 1
1.2 Basic Operation and Scaling Limits of Various Memory Technologies ...... 5
1.2.1 Floating Gate Memory ...... 5
1.2.2 Charge-Trapping Memory ...... 6
1.2.3 Nanocrystal Memory ...... 7
1.2.4 Phase Change Memory ...... 7
1.2.5 Ferroelectric Random Access Memory (FRAM) ...... 9
1.2.6 Magnetic Random Access Memory (MRAM) ...... 10
1.2.7 Resistance Change Memory (RRAM) ...... 11
1.2.8 Summary ...... 11
1.3 Phase Change Memory ...... 12
1.3.1 Device Structure and Basic Operation ...... 12
1.3.2 Threshold Switching ...... 14
1.3.3 Scalability – Selection Device and Material Property Scaling ...... 16
1.3.4 Reliability – Retention, Thermal Disturbance, and Resistance Drift
(Multi-Bit) ...... 18
1.4 Thesis Overview ...... 20
Bibliography ...... 23
xii
Chapter 2 Analysis of Temperature in Phase Change Memory Scaling ...... 35
2.1 Introduction ...... 35
2.2 Scaling Rule Requirement and General Assumptions ...... 35
2.3 Constant-Voltage Isotropic Scaling and Proximity Disturbance ...... 36
2.4 Constant-Voltage Non-Isotropic Scaling and Minimum Programming
Voltage ...... 38
2.5 Conclusion ...... 43
Bibliography ...... 44
Chapter 3 Integrating Phase Change Memory Cell with Ge Nanowire Didoe for
Cross-Point Memory – Experimental Demonstration and Analysis ...... 46
3.1 Introduction ...... 46
3.2 Device Fabrication ...... 48
3.3 Germanium Nanowire Diode Selection Device ...... 50
3.3.1 Germanium Nanowire Synthesis ...... 50
3.3.2 Germanium Nanowire Diode Characteristic ...... 51
3.4 Phase Change Memory Cell Characteristics ...... 52
3.5 Discussion ...... 58
3.6 Conclusion ...... 61
Bibliography ...... 62
Chapter 4 1D Thickness Scaling Study of Phase Change Material (Ge 2Sb 2Te 5) using a Pseudo 3-Terminal Device ...... 66
4.1 Introduction ...... 66
4.2 Device Operation ...... 68
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4.3 Threshold Switching Voltage ...... 72
4.4 RESET Resistance Drift ...... 77
4.5 Crystallization Temperature ...... 78
4.6 Conclusions ...... 80
Bibliography ...... 82
Chapter 5 Resistance and Threshold Switching Voltage Drift Behavior in Phase-
Change Memory and Their Temperature Dependence at Microsecond Time Scales .. 87
5.1 Introduction ...... 87
5.2 The Drift Model and its Temperature Dependence ...... 89
5.3 Micro-Thermal Stage (MTS) ...... 92
5.4 Experimental Results and Discussion ...... 97
5.4.1 RESET Resistance Drift for Constant Annealing Temperature ...... 98
5.4.2 RESET Resistance Drift for Time-Varying Annealing Temperature 100
5.4.3 Threshold Switching Voltage Drift and Temperature Dependence ... 107
5.5 The Drift Model Comparison ...... 108
5.6 Conclusion ...... 109
Bibliography ...... 111
Chapter 6 Thermal Disturbance and its Impact on Reliability of Phase-Change
Memory Studied by the Micro-Thermal Stage ...... 115
6.1 Introduction ...... 115
6.2 Micro-Thermal Stage ...... 116
6.3 Experimental Results ...... 118
xiv
6.3.1 Crystallization Time ...... 118
6.3.2 RESET Resistance and Threshold Switching Voltage Drift ...... 122
6.3.3 Multi-Bit Operation ...... 127
6.4 Conclusion ...... 128
Bibliography ...... 129
Chapter 7 Conclusion ...... 131
7.1 Summary of Contributions ...... 131
7.2 Recommendations for future work ...... 133
7.2.1 Toward 3D Integration of PCM cells with Ge Nanowire Diodes as
Selection Devices ...... 133
7.2.2 Modeling the Drift Behavior of RESET Resistance and Threshold
Switching Voltage Based on New Findings of its Thickness Dependence ...... 134
7.2.3 Statistical Analysis on Drift Behavior ...... 134
7.2.4 Thermal Disturbance Effect on the Array and Chip level ...... 135
Appendix A Pulse Measurement Design ...... 136
A.1. Theoretical Background ...... 136
A.2. Pulse Test Setup Design ...... 139
A.3. Resistance Measurement of the RESET State Using Short Time Pulse ...... 141
List of Publications ...... 143
Author’s Biography ...... 147
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List of Tables
Table 1-1: Characteristics of memory devices for electronic systems...... 2
Table 2-1: Constant-voltage isotropic scaling rule for PCM ...... 37
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List of Figures
Figure 1-1: Basic cell structures of (a) floating gate memory, (b) charge-trapping memory, and (C) nanocrystal memory...... 4
Figure 1-2: Atomic strucuture of ferroelectric material characteristics...... 9
Figure 1-3: A basic cell structure of MRAM...... 10
Figure 1-4: (a) The cross-section schematic of the conventional phase change memory cell. (b) PCM cells are programmed and read by applying electrical pulses which change temperature accordingly...... 12
Figure 1-5: I-V characteristics of SET and RESET states...... 13
Figure 1-6: Conductivity in the amorphous and crystalline phase of Ge 2Sb 2Te 5 as a function of time...... 19
Figure 2-1: A general memory-cell structure between two boundaries, bd 1 and bd 2. .. 38
Figure 2-2: Typical PCM structures : structure A and B. The only difference between
A and B is the material for the cylinder which connects top GST and bottom heater layer...... 39
Figure 2-3: Analytical calculation result with applied voltage of 1V. Temperature profile along the memory cell for different aspect ratios, s, defined as L/r1. for (a) structure A and (b) structure B in Figure 2-2...... 40
Figure 2-4: ANSYS simulation result with applied voltage of 1V (a) structure A and
(b) structure B. The insets show example image outputs for ANSYS simulation...... 42
Figure 3-1: Process flow of device fabrication...... 48
xvii
Figure 3-2: A cross-section SEM of Ge nanowires grown from 40nm Au colloid catalyst (a) without doping; (b) with phosphorus in-situ doping...... 50
Figure 3-3: (a) Schematic test structure for GeNW hetero-junction. (b) IV sweep characteristics of GeNW diode with different sizes of Au catalyst. The inset figure magnifies the reverse bias region...... 51
Figure 3-4: IV characteristics of 2 m by 2 m size Au catalyst. The inset figure shows
IV characteristics near turn-on voltage...... 52
Figure 3-5: Current sweep IV characteristics of GeNW PCM cells...... 54
Figure 3-6: Current sweep IV characteristics of the SET and RESET programmed
GeNW PCM cell...... 55
Figure 3-7: Circuit simulation results as a function of number of GeNW PCM memory cells in an array...... 56
Figure 3-8: Pulse programming setup...... 58
Figure 3-9: (a) Resistance measured at 3V after each SET/RESET programming. (b)
The pulse is shorter than (a). The pulse width/amplitude is 50ns/8.5V for RESET and
200ns/5.5V for SET...... 59
Figure 3-10: Thermoelectric simulation results for temperature rise from 2D axis- symmetric GeNW PCM cell. (a) shows sample simulation result. (b) shows simulation
-1 -1 results for germanium conductivity ( σGe ) from 25 to 500 Ω cm . (c) shows simulation results as a function of the GeNW height...... 60
xviii
Figure 4-1: Schematics of (a) a typical T-shape PCM cell and (b) a pseudo 3-terminal device with an additional top electrode (ATE) layer inserted into Ge 2Sb 2Te 5 (GST) layer...... 67
Figure 4-2: Schematics of the RESET state of the pseudo 3-terminal device...... 68
Figure 4-3: Finite element modeling (FEM) simulation results on the RESET operation for devices with (a) 6 nm-thick TiN ATE, (b) 6 nm-thick W ATE and (c) their temperature profile along the center line...... 70
Figure 4-4: RESET state current-sweep I-V curves of (a) T-shape and (b) pseudo 3- terminal devices for various RESET voltages ( VRESET )...... 71
Figure 4-5: A cross-sectional TEM image of device with 6 nm-thick GST1 layer. .... 72
Figure 4-6: Resistance-power (R-P) curve for various GST1 thicknesses ( dGST1 )...... 73
Figure 4-7: (a) Current sweep I-V curves and (b) Vth for varying GST1 thickness (6 –
23nm)...... 74
Figure 4-8: (a) Vth vs GST1 thickness ( dGST1 ) for various sleep times between 100 s and 10 s. (b) Threshold switching field ( Eth ) and extrapolated Vth (Vth0 ) at dGST1 =0 as a function of sleep time...... 75
Figure 4-9: Current-sweep I-V curves of device with 6 nm-thick GST1 layer for varying temperature...... 76
Figure 4-10: Bi-logarithmic plot of (a) resistance and (b) normalized resistance ratio as a function of time for varying GST1 thickness...... 77
Figure 4-11: Dependence of resistance on temperature for varying GST1 thickness. 80
xix
Figure 5-1: Microscope image of micro-thermal stage (MTS). The inset 3D figure shows the Pt heater overlapped region over narrow phase change material programmed region...... 92
Figure 5-2: Micro-thermal stage (MTS) extends temperature control down to microsecond time scale or below which is not accessible by conventional thermal stages with large thermal time constants...... 93
Figure 5-3: The resistance of the Pt heater increases linearly as temperature increases.
...... 94
Figure 5-4: Electrical pulse and temperature profile for RRESET drift measurement. .... 97
Figure 5-5: (a) RESET resistance as a function of time after RESET programming for various annealing temperatures ( TA). (b) RRESET drift coefficient calculated from the data in (a)...... 99
Figure 5-6: Schematic diagram for derivation of (6) ...... 101
Figure 5-7: Electrical pulse and temperature profile for RRESET drift measurement. .. 102
Figure 5-8: (a) RRESET (t) for various delay time for annealing ( dA). (b) The percentage difference of RRESET (t) with respect to RRESET (t) without any annealing. (c) RRESET drift coefficient calculated from (a). (d) The estimation based on (7) agrees well with measurement results...... 104
Figure 5-9: Electrical pulse and temperature profile for Vth drift measurement...... 106
Figure 5-10: (a) Vth (t) for various annealing temperatures (TA). (b) Vth drift coefficient as a function of TA calculated from (a)...... 107
Figure 6-1: Microscope image of the micro-thermal stage (MTS). The inset figure shows the MTS heater overlapped region over PCM programming region...... 116
xx
Figure 6-2: Number of crystallization steps varies between 1 to several...... 118
Figure 6-3: Schematic crystallization process for growth dominated material...... 119
Figure 6-4: Crystallization time ( tcrys ) with and without thermal disturbance (TD). .. 120
Figure 6-5: Crystallization time dependence on read bias between 0.1 and 0.4 V. ... 121
Figure 6-6: Pulse input profiles for the phase-change memory cell (top) and micro- thermal stage heater (bottom)...... 122
Figure 6-7: (a) RESET resistance ( RRESET ) and (b) drift coefficient ( γ) for the same amount of annealing (60 °C for 600 s) with different delay times for annealing..... 123
Figure 6-8: Threshold switching voltage ( Vth ) drift dependence on annealing temperature ( TA)...... 124
Figure 6-9: Threshold switching voltage ( Vth ) dependence on reading temperature ( TR) for various delay time for read...... 126
Figure 6-10: Larger resistance margin is achieved by annealing the cell...... 128
Figure A-1: (a) Typical PCM memory testing setup with one pulse generator. (b) PCM memory testing setup with two pulse generators. (c) PCM memory testing setup with one pulse generator and one oscilloscope...... 139
Figure A-2: (a) A PCM memory cell with added resistor connected in series with PCM.
(b) A PCM memory cell connected to the virtual ground node of the current-to-voltage amplifier. The effect of the parasitic capacitor on the quenching time is minimized. 141
xxi
Chapter 1
Introduction
1.1 Motivation
Memory devices are widely used in electronic systems for multiple purposes. Some memory devices are used as a cache memory to store data for temporal use during logic operation while others are used as a storage class memory to store data for long- term usage. Each purpose demand different requirements for memory devices. For example, fast write and read speed is required for cache memory devices while low cost per bit and long retention are required for storage class memory devices. There has been no single type of memory device which could satisfy various requirements needed for multiple applications. Therefore, various types of memory devices which satisfy requirements of specific application are developed and currently being used in electronic systems.
Complex electronic systems such as personal computers and smart phones use various types of memory devices in the memory hierarchy to optimize the performance of the system. Memory devices with fast read/write speed and relatively high cost per bit such as Static Random Access Memory (SRAM) and Dynamic Random Access
Memory (DRAM) occupy the top of the memory hierarchy while memory devices with low cost per bit and non-volatility such as NAND Flash and Hard Disk Drives
(HDD) occupy the bottom of the memory hierarchy. Using multiple types of memory devices in a single system adds complexity to the system design and additional cost.
1
Therefore, there has been incessant interest in finding a “universal memory” which can outperform and replace all or most of memory devices in the electronic systems today.
Table 1-1: Characteristics of memory devices for electronic systems [ 1]. Shaded cell are referenced from [ 2].
Baseline Technologies Prototypical Technologies / Research Floating Gate SRAM DRAM NOR NAND HDD Charge PCM FRAM MRAM RRAM Trapping Feature 65 50 90 90 NA 50 65 180 130 NA Size (nm) Cell area 140F 2 6F 2 10F 2 5F 2 (2/3)F 2 (6-7)F 2 16F 2 22F 2 45F 2 6F 2 Density NA 8Gb NA 64Gb 400Gb NA 512Mb/ 128Mb/ 32Mb 64Kb /chip /chip /in 2 chip chip /chip /chip Read 0.3ns <10ns 10ns 50ns 8.5ms 14ns 60ns 45ns 20ns 20ns Time Access 0.3ns <10ns 1 s 1 9.5ms 20 s 50 10ns 20ns 10ns Time /10ms /0.1ms /20ms /120ns (W/E) Endurance >1E16 >1E16 >1E5 >1E5 NA >1E5 1E9 >1E16 >1E16 10 6 Retention NA 64ms >10yr >10yr NA >10yr >10yr >10yr >10yr 10yr Write 7E-16 5E-15 >1E-14 >1E-14 NA 1E-13 6E-12 3E-14 1.5E-10 2pJ Energy (J/bit) Multibit No No Y Y No Y Y No Y Y potential
However, the dream of finding a “universal memory” seems quite far away from reality because there are large performance gaps between various memory devices in use today as can be seen from Table 1-1 which summarizes characteristics of various memory devices. For example, the memory density of HDD is almost 200 times larger than that of SRAM. On the other hand, the read/write access time of SRAM is almost
10 7 times faster than that of HDD. Therefore, a “universal memory” seems to be too good to be true at this stage. Nevertheless, there has been continuous search for new type of memory devices because such a large gap in memory device performance
2 opens possibility for another optimization point. A new successful memory device will either combine a unique set of superior performances or outperform at least one specific memory type.
Another reason why new memory devices are widely researched is because it is becoming very difficult to improve the performance and density of current prevailing memory devices. For decades, the feature size of solid state memory devices has been continuously shrinking as a result of advancement of lithography technology as predicted by Moore’s law. The shrinking memory device size not only increases the memory density but also tends to improve performance of memory devices such as read/write speed and power consumption. However, memory devices are facing or very close to the scaling limit where these memory devices can no longer operate reliably if it is scaled further. Therefore, a new memory technology which can be further scaled down to smaller features size has a great potential to become a dominant memory device in the future.
Many interesting new ideas which can be applied to new memory devices have been proposed and widely researched. These include trapping charge memory, Ferroelectric
Random Access Memory (FeRAM), Magnetic Random Access Memory (MRAM),
Phase Change Memory (PCM), Spin Torque Transfer Magnetic Random Access
Memory (STTMRAM), Resistance Change Random Access Memory (RRAM),
Conductive Bridge Random Access Memory (CBRAM) and etc. Most of them promises some improvements over current memory technologies among which the scalability is one of the most important. However, successful development of these new technologies into mainstream memory devices requires these technologies to be
3
Figure 1-1: Basic cell structures of (a) floating gate memory, (b) charge-trapping memory, and Fig. 1-1 Basic cell structures of (a) floating(C) nanocrystal gate memory, memory. (b) charge-trapping memory, and (C) nanocrystal memory. highly reliable to the extent that each memory cell can work within a certain specification so that hundred-millions or more of them can work as a single memory chip. The reliability of the new memory technologies is seldom obvious from its basic operating principle, thus more in-depth study on the reliability of each memory technology is required.
This thesis focuses on the study of phase change memory (PCM) which is one of the most promising emerging memory technologies. PCM has a combination of features that are interesting for new application [3]. PCM is expected to be highly scalable without any currently identified insurmountable scaling limitation. Large scale integration of PCM has been demonstrated [4, 5] while further-scaled PCM is already in the development stage [6]. This thesis identifies and addresses some of unanswered questions relevant to scalability and reliability of PCM using theoretical analysis and experimental demonstration and characterization from specially designed structures.
4
1.2 Basic Operation and Scaling Limits of Various Memory
Technologies
In this section, the basic operation and scaling challenges of existing and emerging memory devices will be reviewed.
1.2.1 Floating Gate Memory
Floating gate memory stores charges at the floating gate which is electrically insulated by insulators – tunnel oxide and interpoly oxide-nitride-oxide (ONO). The schematic structure of floating gate memory is shown in Figure 1-1(a). Charges are pushed into or pulled out of the floating gate, by either carrier tunneling in high electric field across the tunnel oxide or hot electron generation in the Si channel so that they have large enough energy to overcome the energy barrier of tunnel oxide. The advantage of floating gate memory is that its simple layout pattern allows not only small cell sizes in terms of F 2, where F is the minimum lithographic feature size but also small F which results in low cost per pit. Multi-level capability which is achieved by controlled by number of charges stored in the floating gate further decreases cost per bit. As a result, NAND floating gate memory has achieved the highest density among mainstream solid state memory devices. However, floating gate memory is facing more difficult scaling challenges. Floating gate memory is charge storage type memory and further scaling of the transistor gate size will decrease the number of charges in the floating gate [7]. Therefore, for given amount of leakage current the retention time of stored charges or data will decrease as well. This is more serious for multi-level cells because the difference in the number of charges stored in each level
5 will be even smaller than that of single-level cells. There are other scaling challenges specific to each floating gate memory type as well. Specifically, in NOR type floating gate memory, scaling the channel length is challenging because the tunnel oxide is unlikely to be scaled below 8-9 nm due to reliability requirement [8]. In addition, the theoretical drain voltage limit set by the fixed barrier height between tunnel oxide and the channel is higher than the junction breakdown voltage and the drain disturbance voltage limit at short channel length [9]. In NAND type floating gate memory, threshold voltage change due to capacitive coupling between adjacent floating gates will make scaling difficult [9].
1.2.2 Charge-Trapping Memory
The main difference between charge-trapping memory and floating gate memory is that the charges are stored at charge traps in the nitride film of the charge-trapping memory cell (Figure 1-1(b)) instead of the floating polysilicon gate of the floating gate memory cell. One of the most representative gate stacks of charge trapping memory consists of silicon-oxide-nitride-oxide-silicon, which the name ‘SONOS’ came from.
Since the charges are stored in discrete traps rather than within a conducting film, charge-trapping memory does not lose all the stored charges even when leakage path in the tunneling oxide is formed due to stress. Therefore, charge-trapping memory can have a thinner tunneling oxide than floating gate memory. These characteristics allows to achieve better endurance, and low voltage operation [10]. With improvement of retention time and erase speed [11], charge-trapping memory is expected to be further scaled beyond floating gate memory. Electrically insulated traps along the gate can be
6 utilized to localize stored charges within one cell, which can provide multi-bit functionality by changing the programming current direction. This can be combined with multi-level which is common in floating gate to increase the density even further.
However, charge-trapping memory can still suffer from decreasing number of stored charges as it is scaled down.
1.2.3 Nanocrystal Memory
Nanocrystal memory [12] is also a variation of floating gate memories. Nanocrystals instead of the floating gate store charges in a floating-gate-memory like structure
(Figure 1-1(c)). By controlling the density of nanocrystals, stored charges in the nanocrystals can be isolated from each other [13], which makes it possible to use thinner tunnel oxide and lower programming voltage than a floating gate memory for the same reason explained in SONOS. Therefore, ideally nanocrystal memory is expected to be more scalable than floating gate memory. However, due to charge blockade effect which will raise the energy level of stored charges, retention can be degraded. Major challenge of nanocrystal memory scaling is controlling the distribution of nanocrystal size and achieving high enough nanocrystal density for nanoscale device sizes [14].
1.2.4 Phase Change Memory
Phase change memory (PCM) changes the phase of the material between crystalline and amorphous phase by using heat generated from Joule heating. The crystalline and amorphous phases have orders-of-magnitude difference in electrical resistivity at low electric field and the state of PCM cell can be read by measuring its resistance. The
7 phase changing material, GeTe, nanoparticle as small as 1.8 nm has been shown to be stable in two phases [15] suggesting its scalability. PCM can be programmed at low voltages around 3V and programming speed is faster than that of float-gate memory
[1] since the thermal time constant of the cell and crystallization time of the typical phase change material such as Ge 2Sb 2Te 5 is less than few hundred nanoseconds.
Endurance as high as 1012 cycles has been demonstrated [16]. PCM cells can be integrated with 2 terminal vertical diodes or vertical bipolar junction transistor instead of planar MOSFET transistors to achieve high-density cross-point memory [17].
However, PCM requires sizable programming current which makes it difficult to scale the size of the selection device. Increasing memory cell density can lead to increasing thermal disturbance effect which is caused by temperature rise in the adjacent cells during programming of the selected cell. The accumulated effect of temperature rise can result in a retention failure by crystallizing the amorphous region [18]. Other scalability and reliability issues that need to be overcome include compositional instability of phase changing material [19] and resistance drift phenomenon [20]. The resistance drift makes it difficult to design multi-level phase change memory cell for lower cost per bit.
8
Figure 1-2: Atomic structure of ferroelectric material characteristics. The center atom is moved according the applied electric field and its movement can be sensed by displacement current due to charge spike [21].
1.2.5 Ferroelectric Random Access Memory (FRAM)
FRAM stores data by changing the position of an atom in ferroelectric material, which results in different electric dipole directions that can be sensed electrically (Figure 1-1)
[21]. Capacitor with ferroelectric material inside will conduct displacement currents only when atoms move according to the external electric field. The advantage of
FRAM over floating memories includes low voltage read/write, fast write/erase, and better endurance. However, it is unclear whether FRAM can be scaled because scaling the area of ferroelectric capacitor decrease the signal intensity. In this sense, FRAM is facing similar scaling challenges as DRAM because both of them are 1-transistor-1- capacitor structure. Adopting the same ideas from DRAM, FRAM should have 3D
9
Figure 1-3: A basic cell structure of MRAM [23]. Write word line is required to program MTJ with magnetic field. capacitor structures to increase overall capacitance per cell while maintaining small planar area to continue scaling [22].
1.2.6 Magnetic Random Access Memory (MRAM)
MRAM stores data by changing relative anisotropy directions of two ferromagnetic layers separated by a thin tunnel barrier layer (Figure 1-3) [23]. The resistance of this magnetic tunnel junction (MTJ) is small when two directions are parallel and large when two directions are anti-parallel. The advantage of MRAM is its fast reading and programming time in tens of nanoseconds, low operating voltage, endurance larger than 1015 , and good retention characteristics. However, large programming current and power per bit is required and the cell size is relatively large compared to other memory cells. In terms of scaling, MRAM requires large peripheral circuitry to sense relatively small resistance different between parallel and anti-parallel states. In addition, MTJ switching field is inversely proportional to the MTJ size [9]. Spin torque transfer
10
MRAM (STTMRAM) in early research stage is an advanced version of MRAM with different writing method. Direct current-driven magnetization [24, 25] in STTRAM is expected to make it possible to decrease the programming current substantially and to continue scaling of magnetic random access memory.
1.2.7 Resistance Change Memory (RRAM)
These types of memory include various memory material and mechanisms but they show resistance switch between low and high resistance states by applying voltage, current, and power. These resistance switching behaviors are typically observed from metal-insulator-metal (MIM) structures. Many insulators have been reported to show resistance switching behavior including NiO [26], TiO 2 [26], PCMO - (Pr,Ca)MnO 3
[27], and STO - SrTiO 3:Cr [28, 29]. According to 2007 ITRS emerging research device section, various mechanisms are responsible for resistance change in these materials such as thermally induced formation and resolution of a conductive filament and ion migration combined with redox processes. Memories in this category are in an early stage of research. Therefore, it is too early to conclude whether these memories can become mainstream memory devices. However, early research results show that these have a strong potential to be low voltage and power operable and highly scalable.
1.2.8 Summary
Various current and emerging memory technologies are facing unique challenges for future performance improvement and scaling. Therefore, no fair comparison about their future performances and wide adoption in the memory market can be made simply based on their basic operating principles. The demonstration of the prototypical
11
Figure 1-4: (a) The cross-section schematic of the conventional phase change memory cell. The electrical current passes through the phase change material between the top electrode and heater. Current crowding at the “heater” to phase change material contact results in a programmed region illustrated by the mushroom boundary. This is typically referred to as the mushroom cell. (b) PCM cells are programmed and read by applying electrical pulses which change temperature accordingly. advanced products is a fair indication that the specific memory technology is ready for thorough investigation with enough details on its characteristics. It has been reported that 45 nm 1Gb Phase change memory (PCM) is in the development stage [6] with prototypical products in smaller capacity. In next chapter, more details on PCM characteristics will be reviewed.
1.3 Phase Change Memory
1.3.1 Device Structure and Basic Operation
Figure 1-4(a) shows one common phase change memory (PCM) cell structure. PCM utilizes the large resistivity contrast between crystalline (low resistivity) and amorphous (high resistivity) phases of the phase change material. There are various kinds of phase change material. Most of them are chalcogenide compound and
12
Figure 1-5: I-V characteristics of SET and RESET states [30]. The RESET state shows switching behavior at threshold
switching voltage ( Vth ).
Ge 2Sb 2Te 5 is one of the most commonly used phase change material in PCM. SET and
RESET state of PCM refers to low and high resistance state respectively. To RESET- program the PCM cell into the amorphous phase, the programming region is first melt and then quenched by applying large electrical current pulse for a short time period.
Doing so leaves a region of amorphous, highly resistive material in the PCM cell. To
SET-program the PCM cell into the crystalline phase, medium electrical current pulse is applied to anneal the programming region at temperature between crystallization temperature and melting temperature for a time period long enough to crystallize. To read the state of the programming region, the resistance of the cell is measured by passing an electrical current small enough not to disturb the current state. The schematic pulse shapes are summarized in Figure 1-4(b).
RESET programming consumes the largest power since the cell needs to reach melting temperature. RESET current is determined by various material properties such
13 as melting temperature, resistivity, and thermal conductivity. In general, the operating speed of PCM is limited by SET programming time because it takes finite time to fully crystallize the amorphous region.
Figure 1-5 shows current-voltage (I-V) curves of the SET and RESET states [30]. The
SET and RESET states have large resistance contrast for voltages below the threshold switching voltage ( Vth ). The RESET state is in the high resistance state below Vth (sub- threshold region) and shows electronic threshold switching behavior at Vth , i.e. a negative differential resistance. This is reversible if the voltage pulse is removed very quickly, but if the voltage is applied for longer than the crystallization time it leads to memory switching as well and the cell is in the low resistance state after an applied voltage larger than Vth .
1.3.2 Threshold Switching
The SET programming process critically depends on the threshold switching behavior.
When the electric field across the amorphous region reaches a threshold value, the resistance of the amorphous region goes into a lower resistance state (known as the dynamic on-state) which has resistivity that is comparable to the crystalline state. This electronic threshold switching phenomenon is the key to successful SET programming of the PCM. When the PCM is in the RESET state, the resistance of the PCM cell is too high to conduct enough current to provide Joule heating to crystallize the PCM cell. The electronic threshold switching effect lowers the resistance of the RESET state and enables SET programming.
14
Vth needs to be well characterized to properly operate PCM cells. The read voltage should be well below Vth to avoid disrupting current state and to have large enough read margin between SET and RESET state. Therefore, too small Vth can lead to unreliable and slow read operation. On the other hand, programming pulse should be able to provide voltage that is larger than Vth to successfully SET program PCM cell from the RESET state. Vth is not necessarily smaller than SET and RESET programming voltages because Vth is dependent on the amorphous regions size [31, 32,
33 ] while SET and RESET programming voltages are determined by thermal efficiency of the PCM cell. Therefore, too large Vth can increase the maximum voltage required by PCM device.
Even though threshold switching is an important phenomenon in PCM operation, the physics of threshold switching is not fully understood and several models have been suggested as a possible mechanism. The thermal instability model attributes threshold switching to thermal runaway caused by Joule heating [34]. This model is based on a simple observation that the current through the phase change material increases exponentially due to temperature-dependent conductivity of the phase change material as temperature increases. Considering that typical threshold switching speed is faster than the thermal time constant, electronic mechanisms are favored over purely thermal mechanisms [35]. An electronic model attributes threshold switching to strong carrier generation caused by high electric field and large carrier density [36, 37, 38]. In another electronic model, the threshold switching is attributed to energy gain of electrons in a high electric field leading to a voltage-current instability [39].
15
The crystallization model attributes threshold switching to the actual crystallization based on a nucleation model in which the nucleation is facilitated by the electric field
[40]. Reversible characteristic of threshold switching is explained by dissolution of premature crystalline embryos upon removal of the electric field. Detailed experimental validation of these models is further required because the internal parameters of the models cannot be precisely determined. The dominant threshold switching mechanism can be different for various phase change materials depending on material properties and a combination of the suggested models may be required to explain all the observations.
1.3.3 Scalability – Selection Device and Material Property Scaling
The most fundamental question regarding scalability of the PCM is whether the scaled nanometer-size programmed region can change phases between two stable phases.
Study using GeTe nanoparticle have shown that nanoparticle as small as 1.8 nm can still change phases between amorphous and crystalline phases [15], which demonstrated that the phase change capability of the material is not limiting factor for scaling at forthcoming technology nodes.
However, making PCM devices from scaled phase change material involves many other considerations. In the nanometer size, the surface or boundary contribution becomes more dominant than bulk contribution in determining overall system property.
Therefore, material properties which are important for PCM operation such as melting temperature and crystallization temperature can change as we scale the size of the programmed region. Various structures such as nanoparticles [15], nanodots [41],
16 nanowires [33, 42, 43, 44], and thin films [45, 46] were utilized to show material property scaling of phase change material. These studies confirm that material properties of phase change material change as the size of the material decreases typically below 10 nm. The crystallization temperature increases for thinner phase change material films [46] while interfaces also can affect the direction of the change
[45]. Crystallization times and temperatures and activation energies are reduced for smaller nanowires [42, 43]. The melting temperature of GeTe and In 2Se 3 nanowires grown by VLS mechanism has been shown to be smaller than its bulk value [47, 48].
Electrical characteristics of PCM devices also depends on the size of phase change material. It has been shown that threshold switching behavior occurs when certain threshold switching field is met [32]. This results in smaller threshold switching voltage ( Vth ) as we scale PCM devices. This could be a potential problem for scaling small Vth results in unstable and slow reading operation. It has been suggested that the
SET and RESET state can show different scaling behavior based on the formation of percolation conductive path in the amorphous phase in the distributed Poole Frenkel conduction model [49]. This can result in narrowing of the resistance window in the isotropic scaling scenario.
Each addressable PCM cell needs to have a selection device with memory element composed of phase changing material. Therefore, when scaling down PCM cells, not only the memory element but also the selection device needs to be scaled. The size of selection devices can be a limiting factor in scaling because the relatively large programming current requirement of PCM makes requires large selection devices which can conduct large programming current. Therefore, scalable selection devices
17 for PCM need to be able to provide large current density. The footprint of the selection device is also important. For example, lateral metal-oxide-semiconductor field effect transistors (MOSFET) as selection devices will result in large device footprint while vertical bipolar junction transistors (BJT) or diode stacked with memory element will result in smaller device footprint [3]. Large on/off ratio with small leakage current is required for selection devices because large leakage current can cause read and program disturb in a large array. For possible 3D integration for high memory density, the processing temperature of selection devices should be within the thermal budge of the back-end-of-line (BEOL) process. Due to these various requirements for selection devices for scalable PCM device, new interesting ideas for making selection devices such as poly-silicon diode [50], Ovonic Threshold Switch (OTS) [51], and Mixed
Ionic Electronic Conduction (MIEC) materials [52] were suggested in addition to conventional approaches using transistor [53], diode [4], and BJT [5, 6].
1.3.4 Reliability – Retention, Thermal Disturbance, and Resistance
Drift (Multi-Bit)
Another aspect of memory technology as important as scalability is reliability.
Reliability typically involves two aspects – endurance and retention. The endurance refers to the capability of memory cell to withstand repeated programming while maintaining required specification. Even though endurance up to 10 12 cycles has been demonstrated for PCM [54], practical endurance of the prototypical PCM in large array is limited to approximately 10 9 cycles. It has been suggested that repeated programming of PCM devices results in gradual change in SET and RESET
18
Figure 1-6: Conductivity in the amorphous and
crystalline phase of Ge 2Sb 2Te 5 as a function of time [70]. resistances and eventually fail either in RESET-stuck or SET-stuck [55]. The exact mechanism of this behavior is not clearly understood. The RESET-stuck is typically attributed to the void formation or delamination in the active phase change material region. Various elemental analysis studies linked gradual change in SET and RESET resistances to compositional changes in the phase changing material after cycling [56,
57, 58, 59, 60]. The compositional changes were attributed to several different mechanisms including thermal interdiffusion, incongruent melting, electromigration, and hole wind force.
Another reliability issue, retention, refers to the capability of memory cell to maintain stored data. The amorphous phase of phase change material spontaneously crystallizes into the crystalline phase even at room temperature. The crystallization time is exponentially dependent on the temperature. The typical retention criteria require the amorphous region to retain the data for 10 years at elevated temperature of 85 °C. It has been demonstrated that PCM cells with phase change materials based on
19
Ge 2Sb 2Te 5 meets the basic retention criteria [5, 61]. However, thermal disturbance behavior of PCM needs to be considered to evaluate the retention characteristics. [62].
Thermal disturbance refers to a situation in which the heat diffusion from the programmed region during RESET programming causes temperature rise in the adjacent cells. Temperature rise in the adjacent cells can crystallize the cell unintentionally, resulting in retention failure when the thermal disturbance effect is accumulated over time [63, 64].
The drift phenomenon of PCM devices is also important with respect to retention. The drift behavior of PCM is described as the continuous drift of the RESET state after the material has been melted and quenched [65, 66, 67, 68, 69]. As the RESET state drifts, the measurable quantities such as RRESET and Vth that represent the RESET state also drifts (Figure 1-6) [70]. The physics involved in the drift behavior is still debated. In the past years, several theoretical models have been proposed based on trap decay which reduces conductivity in the trap-assisted conduction model [66, 67, 68], generation of the donor/accept defect pairs which reduces conductivity by repositioning the Fermi level [65, 71], and mechanical stress release which widens the energy gap between the Fermi level and the mobility edge [69]. It has been shown that the drift speed is highly dependent on temperature [67, 68, 69, 72, 73].Figure 1-6
1.4 Thesis Overview
This thesis focuses on scalability and reliability issues of phase change memory. From chapter 2 to chapter 4, various aspects of scalability including scaling rule, selection device, and device characteristics scaling are addressed using theoretical analysis,
20 experimental demonstration and characterization. In chapter 5 and 6, various aspects of reliability including resistance drift and thermal disturbance are address using experimental characterization and modeling.
In chapter 2, scaling rule governing phase change memory is analyzed by electrothermal modeling. Both isotropic and non-isotropic scaling scenarios are addressed. The analytical electrothermal model identifies relevant material properties for scaling and makes predictions for various characteristics of scaled PCM such as programming voltage and current. Electrothermal modeling also addresses how thermal disturbance is scaled in the isotropic scaling.
In chapter 3, Ge nanowire diode is introduced as a potential selection device for 3D cross-point PCM array. A working PCM cell integrated with Ge nanowire diode is experimentally demonstrated and characterized. Single crystalline Ge nanowires are grown by vapor-liquid-solid (VLS) mechanism and in-situ doped by dopant gas during growth. The phase change material is directly contacted by the nanowire, thus small programming current is achieved by small contact area. Based on the characterization results of single cells, the performance of PCM cells with Ge nanowire diodes in the cross point is estimated.
In chapter 4, scaling of PCM cell characteristics is studied using a specially designed novel structure. A pseudo terminal is inserted in the GST layer of the T-shape PCM cell. The pseudo terminal enables directly probing the characteristics of the amorphous region with precisely controlled thickness. 1D thickness scaling of various PCM cell characteristics such as threshold switching voltage and field, resistance drift speed, and crystallization temperatures are studied.
21
In chapter 5, temperature dependence of the drift behavior is studied using mirco- thermal stage (MTS). The MTS is integrated with a later PCM cell to enable precisely temperature control in microsecond time scale. The drift behavior of both RESET resistance and threshold switching voltage is studied. Based on the existing phenomenological drift model, analytical expression which can be used to estimate the impact of thermal disturbance on the drift is derived and verified with characterization results down to microsecond resolution.
In chapter 6, various impacts of thermal disturbance on PCM reliability are studied using the micro-thermal stage (MTS). Drift, threshold switching and retention of a lateral PCM cell which is thermally disturbed by the MTS are characterized and modeled. The microsecond resolution in temperature control enables in-depth thermal disturbance study without building complex memory array.
In chapter 7, the most important results and contributions to the field is summarized.
Future work is proposed.
22
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34
Chapter 2
Analysis of Temperature in Phase Change Memory Scaling
2.1 Introduction
Phase change memory (PCM) based on phase change material such as Ge 2Sb 2Te 5 is one of the promising candidates to replace flash memory technology. Compared with other emerging non-volatile memory technologies, superior scalability is specific to
PCM. There have been three important issues concerning PCM scalability, which includes scaling scenario, proximity disturbance, and minimum size [2] of stable programming regions. Most scaling analyses suggested the constant-voltage scaling scenario and provided experiment or simulation results supporting that proximity disturbance is not a scalability-limiting factor [3, 4]. The theoretical background that supports constant-voltage scaling is briefly suggested by Lacaita [5] by adopting the concept of the holding voltage. In this chapter, we will present a thorough theoretical explanation for the temperature – programming voltage relationship and show why the proximity disturbance is not a scalability-limiting factor [1]. This conclusion is supported by analytical calculation and simulation results.
2.2 Scaling Rule Requirement and General Assumptions
PCM stores data in the phase form determined from temperature history of the region. Assuming that the melting or crystallization temperature shows no dependence on the size of the programming region, one of the most important requirements for a valid scaling rule to satisfy is the temperature of the programming region. In the
35 temperature analysis, we can assume the steady-state condition since the typical programming time for SET and RESET programming is in the range of few or few- hundreds nanoseconds [6], which is enough to reach the steady state. Therefore, we will relate the programming voltage to the steady-state temperature and use that temperature to ascertain the correct operation of PCM. In addition, since the highly resistive amorphous phase has the similar electrical conductivity as that of crystalline phase after threshold switching [7-9] and the RESET programming of the cell always involves threshold switching, we modeled our PCM cell with the electrical and thermal conductivity of the crystalline phase.
2.3 Constant-Voltage Isotropic Scaling and Proximity Disturbance
First consider a scaling case that scales device dimensions isotropically, i.e. scaling three dimensions by the same factor, k. To determine the correct functionality of the scaled device, we need to relate the temperature, T’, of the scaled device to the temperature, T, of the device which is functional before scaling. If we let V and J to be voltage and current density before scaling respectively and V’ and J’ to be those after scaling, the energy conservation theory states that T, V, and J satisfy the following respectively,
r 2 ∂T J ρ − κ∇ 2T + c = 0 (1) ∂t
r ρJ −∇= V (2) where ρ, κ, and c are the electrical resistivity, thermal conductivity, and voluminal specific heat. Starting from (2) and constant-voltage scaling that states
36
Table 2-1: Constant-voltage isotropic scaling rule for PCM
Parameter Factor Geometrical Length 1/ k Programming Voltage 1 Programming Current 1/ k Programming Current Density k SET or RESET Resistance k Electric Field k Time 1/ k2
V zyx ),,(' = kykxV kz ),,( , we express J’ in terms of J as (3). In combination with (3), T’ in terms of T as (4) satisfies the energy conservation equation as can be seen in (5).
Therefore, (3) and (4) is a unique solution for J’ and T’ expressed by J and T, respectively. r r ρJ zyx ),,(' −∇= ⋅ V ' −= k ⋅∇ V = kρJ (kx , ky , kz ) (3)
T tzyx ),,,(' = kxT ky kz ,,,( 2tk ) (4)
r 2 ∂T ' r 2 ∂T J ' ρ − κ∇ 2T '+c = k 2 J ρ − k 2 κ∇ 2T + 2 ck = k 2 × left term eqin )1( = 0 (5) ∂t ∂t
Equation (4) indicates that temperature profile in a scaled device remains the same in a scaled geometry. Therefore, the scaled device will experience the same crystallization or amorphization temperature at the same programming voltage. As can be seen from
(4), the temperature changing rate in time is k2 times faster in the scaled one than in the original one, thus probably resulting in a faster operation of the device. However, we note that for the crystallization process, the nucleation and growth time can be dominant factors to determine the total programming time [10]. In addition, since this result shows that the thermal disturbance also scales with geometry, it also supports the simulation and experiment results that reported that proximity disturbance is not
37
Figure 2-1: A general memory-cell structure between two boundaries, bd 1 and bd 2. x-axis is parallel to electrical and thermal conduction and A(x) is the area that is perpendicular to electrical and thermal conduction. The origin, x=0, is where the temperature is maximized. limiting the scaling of PCM. Scaling factors for other important features derived from the above are summarized in Table 2-1: Constant-voltage isotropic scaling rule for
PCM and are analogous to those suggested in [4].
2.4 Constant-Voltage Non-Isotropic Scaling and Minimum
Programming Voltage
Now we analyze the maximum temperature rise of the phase change memory cell in general structures in Figure 2-1 where we assumed that the boundary conditions around the cell is given such that thermal and electrical conduction are parallel. If we define the origin, x=0, at the point where dT /dx =0 so that the temperature peaks at the origin, the energy conservation [11] states that
38
Figure 2-2: Typical PCM structures: structure A and B. The only difference between A and B is
the material for the cylinder which connects top GST and bottom heater layer. L and r1 is the
length and radius of the cylinder respectively. The ratio of the two (= L/r1) is defined as aspect ratio, s. Please note that the name ‘heater’ does not necessarily mean that its role in the structure is providing Joule heating for the programming volume.
dT a)( a ρ x)( − κ aAa )()( = I 2 ∫ dx (6) dx 0 xA )( where A(x) is the effective area that is perpendicular to electrical currents and heat flows and I is the current between two boundaries. Integrating dT (x) from 0 to the one of the boundaries with the assumption that the product of ρ and κ is constant, regardless of respective ρ and κ with possible variations in time and space, we get
bd ∆ = − = 2 2 (7) TMAX dT x)( RI ,0 bd 2/( ρκ) ∫0
where R0,bd is the electrical resistance between 0 and a boundary. The boundary can be either the left one or the right one. Therefore, R0,bd should be one half of the overall resistance, R, resulting in
∆ = 2 2 = 2 TMAX I R 2/()2/( ρκ) V 8/ ρκ . (8)
39
Figure 2-3: Analytical calculation result with applied voltage of 1V and material properties
of ρGST =36.1 m cm, ρheater =0.893 m cm, κGST =0.005W/˚Kcm, and κheater =0.2 W/˚Kcm [4].
Temperature profile along the memory cell for different aspect ratios, s, defined as L/r1. for (a) structure A and (b) structure B in Figure 2-2. For different aspect ratios, the maximum temperature rise is the same as expected from (7). The inset explains how to interpret the x- axis to the actual position in the memory cell.
Equation (8) shows that the maximum temperature rise is only a function of the applied voltage, electrical resistivity and thermal conductivity and does not depend on the geometrical sizes. This implies that constant-voltage scaling is also valid for non- isotropic scaling of the device. The assumption of constant product of ρ and κ ( ρ·κ) is based on the Wiedemann-Franz law, which is usually applicable to good electrical conductors such as metal and phase change material in its low-resistivity state [12].
Therefore, (8) does not lose its applicability to cell structures with more than two materials and different conductive states of phase change material such as the on-
40 states of the amorphous phase [9, 13] and dynamic on-states of the crystalline phase
[9].
41
Figure 2-4: ANSYS simulation result with applied voltage of 1V and material properties of
ρGST =36.1 m ·cm, ρheater =0.893 m ·cm, κGST =0.005W/˚K·cm, and κheater =0.2 W/˚K·cm [4]. On the
first y axis on the left side, maximum temperature as a function of aspect ratio (= L/r1) with zero
(κDL =0) or non-zero ( κDL >0) dielectric thermal conductance for (a) structure A and (b) structure
B. For κDL =0, the maximum temperature is almost constant as expected from (7). On the other
hand, for κDL >0, the maximum temperature decreases as aspect ratio increases due to larger heat loss to the surrounding dielectric layer. The insets show example image outputs for ANSYS simulation. On the second y axis on the right side, the current for r=50nm is plotted. The current decrease of structure B is more dramatic than that of structure A due to highly resistive GST cylinder in structure B.
To support this analysis, analytical model and simulation results obtained by 2D simulator ANSYS [14] are presented. The temperature profile from the analytical model and the simulation result in Figure 2-3 and Figure 2-4 for typical structures [4]
42 in Figure 2-2 also agrees with (8). As can be seen from Figure 2-4, more realistic cases including non-zero thermal conductivity of the insulating layer show that maximum temperature in the cell is lower than what is expected from (8). This suggests that appropriate design or material choice to prevent heat loss can minimize programming voltage for the temperature requirement. There exists a minimum programming voltage determined by the material properties, subject to further limitation due to the threshold switching voltage, given by
= Vmin 8ρκTMELT (9)
where TMELT is the melting temperature of the phase change material. Considering the case where highly resistive heater is used with non-ignorable phonon thermal conduction, (9) still sets the lower bound for programming voltage with an optimized structure and material choice for a given phase change material. Eq. (9) suggests that the programming power for different phase change material is given by
= 2 ∝ P Vmin / R κTMELT (10)
2.5 Conclusion
The first order analysis shows that the maximum temperature rise of the programming region is only a function of the voltage and material properties, not geometrical sizes.
Thus isotropic and non-isotropic scaling of geometrical sizes with constant voltage is a valid scaling scenario for phase change memory in terms of the temperature rise. We further show that there exists a minimum programming voltage for phase change memory determined by material properties.
43
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45
Chapter 3
Integrating Phase Change Memory Cell with Ge Nanowire Diode for Cross-Point Memory – Experimental Demonstration and Analysis
3.1 Introduction
Phase change memory (PCM) is an emerging non-volatile memory technology which is expected to be highly scalable, endurable and fast writable and readable [1]. PCM programs the resistance of a cell by changing the phase of phase-changing material such as Ge 2Te 2Sb 5 (GST) using Joule heating from the electrical current [1, 2]. The unidirectional programming and reading of phase change memory enables phase change memory cells to be two terminal devices using diode selection, which will result in high density 4F 2 cross-point memory. The diode selection devices for cross- point memory cells have been implemented in previous works using selective epitaxially grown silicon to achieve high current density [3] or semiconducting metal oxide to decrease the processing temperature [4]. However, a technology which combines low processing temperature with a single crystal semiconductor diode has not been achieved. Having a diode selection device to achieve both high current density and low process temperature can further increase the area density of phase change memory cells by either minimizing single memory cell sizes or 3D-stacking of cross-point memory cell layers.
46 Work described in this chapter is performed in collaboration with Yuan Zhang. Considering these requirements for the diode selection devices, germanium nanowire
(GeNW) is a promising candidate. First, GeNW can be grown by the vapor-liquid-sold
(VLS) mechanism which keeps process temperature below 400 oC for GeNWs [5,
6].The growth temperature is lower than the back-end-of-the-line temperature, and thus it provides a path to 3-dimensionally stacking the cross-point memory arrays.
Secondly, its single crystalline structure with controlled orientation will not only provide high current density but also tight distribution and less variation among devices, which is important for memory applications.
GeNWs are potentially capable of reducing the programming current of PCM, which is one of the greatest obstacles in successfully integrating high density PCM. As suggested theoretically and experimentally [7], one of the methods to reduce programming current is to minimize the contact area through which the programming current flows into the phase changing material. A small contact area has been achieved by carefully engineered processes such as an edge contact [8], lateral cell [9], trench cell [10], and a ring type contact [3, 11]. The small GeNW diameters in the nanometer regime can be utilized to form a small contact area using a bottom-up approach. Since the diameter of the nanowire is determined by the catalyst size that they are grown from, tight control of catalyst sizes by bottom-up synthesis methods such as self- assembly patterning [12] will result in small diameter GeNWs.
In this chapter, we report successful integration of phase change memory cell with
GeNW diode as a selection device with detailed information on integration processes,
47 Work described in this chapter is performed in collaboration with Yuan Zhang.
Figure 3-1: Process flow of device fabrication. For GeNW diodes characterized in chapter 3.3, Ni is deposited instead of TiN+GST layer.
GeNW diode IV characteristics, PCM cell characteristics [13], and repetitive pulse programming results.
3.2 Device Fabrication
The n-doped GeNWs are grown by the vapor-liquid-solid (VLS) technique [14] on p- type Si (111) substrate, which forms p-n hetero-junction. Figure 3-1 shows the process steps. The resist is patterned by lithography on a RCA cleaned p-type Si (111) substrate for squares ranging from 10×10 m2 to 0.5x0.5 m2. Thin Au catalyst layer
(5nm) is e-beam evaporated on the pattern and the resist is lifted-off leaving squares of
Au films on the substrate. 50:1 HF dip is applied both before and after Au deposition, in order to remove the native oxide and ensure that the Au is in direct contact with a
H-terminated Si (111) substrate. The nanowires are grown in a cold-wall CVD system
48 Work described in this chapter is performed in collaboration with Yuan Zhang. o [5, 6]. By heating up the sample to 400 C inside CVD chamber, and flowing GeH 4 gas,
Au and Ge reacts and forms a liquid Au-Ge droplet. After supersaturation of the Au catalyst by Ge, Ge crystal starts to grow along <111> direction on Si (111) substrate and the growth temperature is lowered to 300 oC. The chamber pressure is 30Torr; the partial pressure of GeH 4 in H 2 is 0.44Torr, 1 m long nanowires are grown in 12min.
The GeNW is in-situ doped with phosphorus by flowing PH 3 gas during growth. A
1 m thick plasma enhanced chemical vapor deposition (PECVD) silicon dioxide is deposited at 350 oC to passivate GeNW surfaces and fill the gaps between GeNWs.
Then the SiO 2 is thinned and planarized by chemical mechanical polishing (CMP) with silica slurry to expose the top of the GeNWs and shorten the length of the nanowires. The remaining oxide and length of GeNW is between 200 and 300nm, which results in GeNWs having a high aspect ratio of 5 - 7.5. After patterning the resist for subsequent lift-off, 25nm thick GST is deposited by sputtering, contacting the exposed GeNW tip. Finally 100nm thick TiN is sputter-deposited as a top electrode and the resist is lifted-off to pattern the GST and TiN. All fabrication processes are performed on the full wafer.
49 Work described in this chapter is performed in collaboration with Yuan Zhang. (a) (b )
Au droplet Au droplet
Ge nanowire Ge nanowire
Figure 3-2: A cross-section SEM of Ge nanowires grown from 40nm Au colloid catalyst (a) without doping; (b) with phosphorus in-situ doping.
3.3 Germanium Nanowire Diode Selection Device
3.3.1 Germanium Nanowire Synthesis
Semiconductor nanowires grown via vapor-liquid-solid (VLS) mechanism [14] have properties of single crystalline, defect-free, high aspect ratio and can be grown at a temperature much lower than corresponding bulk materials. For device fabrication, the
Ge nanowire needs to be doped. Here, we examine the Ge nanowires both with in-situ phosphorous doping and without doping. Using 40nm Au colloids as catalysts, the undoped Ge nanowires grown from two-step temperature profile (400 oC-300 oC) have a cylindrical shape with a high aspect ratio (Figure 3-2(a)). In the presence of phosphine (PH 3) gas, which serves as n-type dopant, the nanowires are tapered due to side-wall deposition. Previous studies [15] revealed that the doping precursor helps the decomposition of germane, which results in the conformal growth along with incorporation of phosphorus while accompanying the acicular (needle-shaped)
50 Work described in this chapter is performed in collaboration with Yuan Zhang.
Figure 3-3: (a) Schematic test structure for GeNW hetero-junction. Ni was sputtered as a top contact, and substrate contact was used to bias the device. (b) IV sweep characteristics of GeNW diode with different sizes of Au catalyst. The inset figure magnifies the reverse bias region.
nanowire growth. Figure 3-2(b) shows the tapered nanowire grown with PH 3 precursor using the same growth condition otherwise the same as the undoped case.
3.3.2 Germanium Nanowire Diode Characteristic
In process steps shown in Figure 3-1, by depositing Ni instead of TiN+GST as a top electrode, we can characterize GeNW diodes separately from the memory element in
PCM cells (Figure 3-3(a)). The number of nanowires under one top electrode can be estimated from the area of Au film, which ranges from 10×10 m2 to 0.5x0.5 m2.
When nanowires are grown from thin Au film, the number of nanowires per test cell is determined by the total amount of Au divided by the size of each Au nuclei. In other words, with the same thickness, the larger the area of Au film, the more nanowires a device contains. Several different nanowire diodes are grown with varied Au pad size from 10×10µm 2 down to 0.5×0.5 m2. SEM analysis shows the density of wires is roughly 4 wires/µm 2 on average. DC sweep was applied to nanowire diode. In Figure
3-3(b), the IV characteristics of several devices with various Au pad sizes are
51 Work described in this chapter is performed in collaboration with Yuan Zhang.
Figure 3-4: IV characteristics of 2 m by 2 m size Au catalyst. The on current increases parabolically, indicating a surface charge limited conduction current. To flow 173 A current through the diode, the voltage drop across the diode is roughly 7V. The inset figure shows IV characteristics near turn-on voltage. displayed. An increase of on-current was observed with the increase of Au pad size, which is consistent with the increasing number of nanowires in each device. Figure 3-
4 is the IV curve of a 2×2 m2 size device, and the threshold voltage of this device is around 0.3V, similar to the threshold voltage of a Ge diode. The on/off resistance ratio of the diode is about 100X.
3.4 Phase Change Memory Cell Characteristics
With GeNWs described in detail in section 3.3, we fabricate a PCM cell as shown in the final structure in Figure 3-1. As can be seen from Figure 3-5, RESET state in these
PCM cells shows the threshold switching, which is commonly observed in phase
52 Work described in this chapter is performed in collaboration with Yuan Zhang. change memory devices [16]. Figure 3-6 shows the IV characteristics of SET (low resistance, crystalline) and RESET (high resistance, amorphous) state in a GeNW
PCM cell. In the forward biased region (positive voltage), the SET and RESET state shows resistance difference of ~100 times. In the reverse biased region, the resistance of SET states increases 50-100 times in comparison to SET resistance in forward bias.
On the other hand, the resistance of RESET states is almost the same in reverse and forward. This is because the resistance of GeNW itself is lower than resistance of amorphous programmed volume of GST and higher than that of crystalline programmed volume. Therefore, most of voltages are dropped in the programmed volume when the memory cell is in RESET state, which does not show rectifying behavior. On the other hand, most of voltages are dropped in the GeNW diode when it is in SET state. This suggests that lowering the resistance of GeNW will give us higher overall resistance ratio between SET and RESET state.
53 Work described in this chapter is performed in collaboration with Yuan Zhang.
Figure 3-5: Current sweep IV characteristics of GeNW PCM cells. Cells in RESET state show threshold switching behavior at voltages hig her than 4V. The 5um by 5um cell has higher current than the 1um by 1um cell possibly due to more number of nanowires.
The circuit simulation for a cross-point array of memory cells modeled from IV characteristics shown in Figure 3-6 suggests that an array as large as 64 by 64 (4Kb) or larger can be built with these GeNW PCM cells (Figure 3-7). In the array simulation, the bit-line resistance is assigned to be higher than the word-line resistance because at present GeNWs have to be grown on a doped bit-lines in the substrate that is more resistive than metal word-lines. The bit-line resistance per cell distance is estimated from 2 squares of high dose implanted bit-lines (5 /square) and the word- line resistance per cell distance is estimated from 2 squares of thin TiN word-lines (0.5