Explosion Protected Stainless Steel Control Stations CONTROLS 8150 Series

CONTROL & SIGNALING STATIONS

8150 Features: • Attractive space efficient design. • Enclosures made of Stainless Steel for excellent corrosion resistance. • Snap-on mounting of individual components. • High illumination LED pilot light from 12V to 254V, AC or DC with an operating life time over 100,000 hours. • A variety of pushbuttons, control switches, and illuminated pushbuttons. • Durable silicone foamed enclosure gaskets are concealed to protect from damage or premature aging by UV light and chemicals. • Fluorsilicate gasket in standard pushbutton actuators is suitable for a wide temperature range. • Globally Certified. One part number provides Class I Division 2, ATEX and IECEx Zone 1 certifications. • Also available in GOST-R, INMETRO, KGS, and others.

INNOVATIVE EXPLOSION PROTECTION by R. STAHL 1-800-782-4357 CONTROLSXXXXX Explosion Protected Stainless Steel Control Stations 8150 Series CONTROL & SIGNALING STATIONS

The ConSig 8150 Series is a new generation of control and signaling stations utilizing explosion protected components with stainless steel control housings for the ultimate flexibility, safety and durability in Hazardous (Classified) and Hostile (Corrosive) Locations. CLASSIFICATIONS This control and signaling station utilizes snap-on mounted components making NEC- Class I, Zones 1 & 2 AEx de IIC T6 Class I, Division 2, Groups A,B,C,D field assembly quick and easy. Components include contact blocks with a variety of Class II, Division 2, Groups F,G actuator options, LED pilot lights in all of the standard colors and voltages from 12V Class III to 254V AC/DC, 2-pole and 4-pole control switches configurations and direct or indi- Enclosure Type 3,4 & 4X; IP66 rect reading ammeters.

Enclosures CEC- Class I, Zones 1 & 2 Ex de IIC T6 Class I, Division 2, Groups A,B,C,D ConSig 8150 Series can be specified as one, two or three gang configurations and Class II, Divisions 1 & 2, Groups E,F,G is made of Stainless Steel. Enclosure gasketing is durable silicone foamed which is Class III concealed to protect it from premature aging by UV light and chemical elements. Components snap-on to the rail provided.

Contact Blocks II 2 G Ex de IIC T6 The contact system incorporates 8082 Series contact II 2 D Ex tD A21 IP66 T80˚C blocks which are individually explosion protected single

pole units and are available as 1 N.O. or 1 N.C. IECEx The contact blocks incorporate a parallel bridge Ex de IIC T6 contact (H-contact) designed to ensure utmost Ex tD A21 IP66 T80˚C contact reliability even with very low control voltages and currents. Any combination can be installed to provide a complete range of control Ambient Temperature Range: configurations. Standard actuator styles include a double +40˚C (+104˚F) Max. push-button, booted pushbutton and illuminated pushbutton. –20˚C (–4˚F) Min. Special Ambient Temperature Range:* LED Pilot Lights +60˚C (+140˚F) Max. ConSig 8150 Series introduces an extraordinary compact LED pilot –50˚C (–58˚F) Min. light unit. The 8010 Series pilot light incorporates electronics which allow the same *Consult Factory unit to operate at any voltage from 12 to 254 Volts, DC to 60 Hz. High output LEDs are used to provide superior illumination levels which are visible in direct sunlight from the front or side. The bezel is clear and the snap-on lenses are added in the colors Red, Green, Amber, White and Blue!

Control Switches 8008 Series control switches offer over 300 different switching configurations. They are available as 2-pole and 4-pole units incorporating maintained or spring return action. The control switch is for quick and easy snap-on mounting. Three styles of handles, with or without padlocking provision can be used in conjunction with the switches.

Illuminated Push-Buttons Illuminated push-buttons make it possible to have control and signaling functions in the space of one. This is achieved by combining the 8082 Series Contact Blocks and 8010 Series LED Pilot Lights under a special illuminated pushbutton actuator which is spring return with a clear bezel and five colored snap-in filter disks in Red, Green, Amber, White and Blue.

Ammeters ConSig 8150 Series offers a cost effective ammeter station as a solution for applications in a Hazardous (Classified) Location. The 8405 Series ammeter is a moving iron core instrument available in direct or indirect read versions. A manually adjustable red pointer provides quick and easy comparison of the actual circuit operation. The ammeter is for quick and easy snap-on mounting.

INNOVATIVE EXPLOSIONEXPLOSION PROTECTION PROTECTION by by R. R. STAHL Stahl 1-800-782-4357 2# Explosion Protected Stainless Steel Control Stations CONTROLS 8150 Series

CONTROL & SIGNALING STATIONS

316 Stainless Steel Construction for Excellent Corrosion Resistance

Captive Stainless Steel Tri-Drive Screws. No Loose Bolts

Choose From One Of Hundreds of Operator Combinations

Also Available in 304 Stainless Steel

Globally Certified To: Class I Division 2, ATEX / IECEx Zone 1 Available in: GOST-K GOST-IC INMETRO KGS Factory Sealed. 3/4” Standard NPT Conduit Hub And More No Conduit Seals Required

EXPLOSION PROTECTION by R. STAHL 1-800-782-4357 3 CONTROLSXXXXX Explosion Protected Stainless Steel Control Stations 8150 Series PRE-CONFIGURED CONTROL STATIONS Ordering Information

FUNCTION CONTACT13 SYMBOL CATALOG START NUMBER IEC 13 NEMA 1 13 START 13 1314 START 1 13 START “START” START 1 1314 START START 1 Green Momentary 8150/5-121 4 - X0111 14 START 1 Pushbutton, 1 NO 14 14 1 1114 STOP 2 13 14 11 11 11 START STOP “STOP” 11 STOPSTOP 21 2 12 STOP 22 RED Momentary 11 8150/5-124 - Y012 Pushbutton, 1NC 14 STOP 12 11 STOP 2 12 12 12 STOPSTOP 2 13 11 3 11 12 STOP “E-STOP” 11 STARTSTOPSTOP 11 11 STOP STOP 332 SMALL RED Maintained 1211 8150/5-1231 4 - Y1003 Mushroom, 1 NC 14 12 STOP 12 11 STOP 12 12 11 3 12 STOP 1211 3 “E-STOP” 11 11 STOP 1111 11 4 JUMBO RED Maintained 11 STOP STOP 8150/5-12432 4 - Y150 12 STOP 44 Pushbutton, 1 NC ( ) STOP ( ) ( ) 11 ( ) X1 X2 12 1212 STOP 4 1212 12 12 45°(! )13 5°! 11 13 14 STOP 4 23 24 OFF ON “E-STOP” 1211 STOP ( ) 11 4 Keyed Maintained ( 13) 23 STOP8150/5-123 4 - Y090 °! °! STOP 4 Red Mushroom, 1 NC ( ) ! ( ) 14° 24°! 12

12 12

“OFF - ON” 11 Selector Switch STOP 8150/5-124 4 - 02MN1 2-Position/10 Amps ( )

90°! 13125°! 11 12 23 24 LOCAL REMOTE new 2/9/2001 “LOCAL REMOTE” 11 23 Selector Switch °! °! 8150/5-124 - U2MN4 ! 2-Positions/10 Amps 12° 24°!

“Hand - O - Auto” Maintained Selector Switch 8150/5-124 - 03MMN3 X1 X2 3-Positions/10 Amps

23 11

13

“START-STOP” 24 12 START STOP 14 START STOP Double PB Momentary 23 11 8150/5-124 - U2312 11 1 NO / 1 NC

12 24 12

“PILOT LIGHT” X1 X2 RED LED 8150/5-124 - PLR0 12V-254V AC / DC

“PILOT LIGHT” X1 X2 GREEN LED 8150/5-124 - PLG0 12V-254V AC / DC

All above stations include one 3/4” hub bottom.

INNOVATIVEEXPLOSION EXPLOSION PROTECTION PROTECTION byby R.R. StahlSTAHL 1-800-782-4357 1-800-782-4357 4# Explosion Protected Stainless Steel Control Stations CONTROLSXXXXX 8150 Series PRE-CONFIGURED CONTROL STATIONS Ordering Information

FUNCTION CONTACT SYMBOL CATALOG NUMBER 1 2 3 IEC NEMA

RED LED Pilot Light X1 X2 ---- 8150/5-124 - PLR0 12V-254V ---- AC / DC

“START” 23 11 Green Momentary ------8150/5-124 - U011

Pushbutton 24 12 1 NO / 1 NC

1212 2222 “E-STOP” I - I0 - 0 RED JUMBO Mushroom ------8150/5-124 - C150 Maintained 11 11 2121 2 NC

“OFF - ON” Maintained Control Switch ------8150/5-124 - N021 2-Pos./2-Pole 10 amps

X1 X2 X1 X2 “OFF-ON” X1 X2 RED LED 45°! 13 5°! Maintained 13 45°! 1413 5°! Pilot Light 23 13 24 14 OFF ON 23 24 OFF ON Control Switch ---- 45°! 13 5°!13 23 8150/5-224 - PLR0-N021 12V-254V 13 14 °! 13°! 23 ! ! 2-Pos./2-Pole 23 24 ! ° ° OFF ON 14° 24°! AC / DC °! °! 10 amps 13 23 14 24 °! °! ! 14° 24°! “H - O - A” Maintained Control Switch ------90°! 13 5°! 8150/5-124 - N273 3-Pos./2-Pole 11 90°! 1213 5°! 23 11 24 12 LOCAL REMOTE new 2/9/2001 23 24 LOCAL REMOTE new 2/9/2001 10 amps 11 23 °! 11°! 23 45° 13 5° °! °! HAND OFF AUTO 11 12 °! °! 12 24! 23 24 12° 24°! 90°!90° 13 5°! “LOCAL 11 11 2312 23 ° ° 24 LOCAL REMOTE new 2/9/2001 REMOTE” 12°1124° 23 Control Switch ------°! °! 8150/5-124 - N164 ! 2-Positions 12° 24°! 10 amps

“STOP-RUN START” STOP RUN START Control Switch 3-Pos./2-Pole ------8150/5-124 - N385 Spring Return From Right 10 amps 23 11 23 11 “START” “STOP” Momentary 24 12 STARTSTART STOP STOP Momentary 24 12 Green ---- 23 2311 11 8150/5-224 - U011-U012 Red Pushbutton Pushbutton 1 NO / 1 NC 1 NO / 1 NC 24 12 24 12 X1 X2

X1 X2 23 11 RED LED Pilot “START-STOP” 23 Light Double PB ---- 2424 12 STARTSTART STOP STOP 8150/5-224 - PLR0-U2312 12V- 254V Momentary 11 AC / DC 1 NO / 1 NC 23 11

12 X1 X2 24 12

X1 X2 “Start” “STOP” 23X1 X211 RED LED Green Red 23 11 Pilot Light 23 11 Momentary Momentary 24 12 START STOP 12V-254V 24 12 START STOP 8150/5-334 - PLR0-U011-U012 Pushbutton Pushbutton 2323 1111 AC / DC 24 12 START STOP 1 NO / 1 NC 1 NO / 1 NC 23 11 24 12 24 12

All above stations include one 3/4” hub bottom. 24 12

EXPLOSIONINNOVATIVE EXPLOSION PROTECTION PROTECTION by R. Stahl by R. 1-800-782-4357 STAHL 1-800-782-4357 5# Explosion Protected Stainless Steel Control Stations CONTROLS 8150 Series

CUSTOM CONFIGURATION LOGIC Start Here ConSig Enclosure Control Station Enclosure Size Entry or Entries ( __ __ ) ( __ ) 8150 /5- CLASSIFICATIONS Entry Type: NEC- Class I, Zones 1 & 2 AEx de IIC T6 Class I, Division 2, Groups A,B,C,D 12 Conduit Hub Class II, Division 2, Groups F,G 1-device 0 = 1/2” Hub Top Feed Class III 1 = 1/2” Hub Bottom Feed Enclosure Type 3, 4 & 4X; IP66 2 = 1/2” Hub Feed-Thru FILE No. E182378 3 = 3/4” Hub Top Feed 4 = 3/4” Hub Bottom Feed CEC- Class I, Zones 1 & 2 Ex de IIC T6 5 = 3/4” Hub Feed-Thru Class I, Division 2, Groups A,B,C,D 22 Class II, Divisions 1 & 2, Groups E,F,G 2-device Class III Compression Gland - FOR IEC CENELEC CSA ENCLOSURES 3, 4 & 4X; IP66 6 = M25 Gland Top Feed CERTIFIED - FILE No. LR99480 7 = M25 Gland Bottom Feed II 2 G Ex de IIC T6 33 8 = M25 Gland Feed-Thru II 2 D Ex tD A21 IP66 T80˚C 3-device 9 = Special

PTB 01 ATEX 1105 Pilot light and

push button only IECEx Other Special Entries Ex de IIC T6 Non-Metallic Cable Glands Ex tD A21 IP66 T80˚C J = M20 Gland Bottom Feed IECEx PTB 06.0025 42 K = M20 Gland Feed-Through Ammeter Metal Clad Cable Connectors HOUSING MATERIAL AND GASKETING Q = MCR050 Bottom Feed Fiberglass Reinforced Polyester (FRP) V = MCR075 Bottom Feed with silicone foamed recessed gasketing. 54 Ammeter FEATURES plus The ConSig 8150 Series of control & 1-device signaling stations with its many enclosure sizes and components is uniquely flexible.

How to use configuration logic tables: Fill in the blanks in the light blue striped fields located on the top of pages 3 and 4 left to right from information stated below the individual fields. Step 1: Select enclosure size Step 2: Select entry or entries Step 3: Select the device mounted to the cover as well as the device mounted into the back box. Step 4: Repeat step 3 when configuring a two-device station. Step 5: Repeat step 3 when configuring a three-device station.

6 INNOVATIVE EXPLOSION PROTECTION by R. STAHL 1-800-782-4357 ConSig Control Station CS

Explosion Protected Stainless Steel Control Stations 8150 Series CONTROLS

CUSTOM CONFIGURATION LOGIC Example 8150/5-224 - PLR0 - U2312 Device Specification (1, 2 or 3 devices described from top to bottom) First or only position Second position Third position (______) _ (______) _ ( ______)

PUSHBUTTONS Contact type Actuator type Legend X = 1 N.O. 01 = Standard Momentary 0 = none Y = 1 N.C. 02 = Booted Momentary 1 = START U = 1 N.O./ 1 N.C. 03 = Black Momentary small Mushroom 2 = STOP O = 2 N.O. = Keyed E-STOP Red Mushroom Maintained 3 = ON PUSHBUTTON LOCKOUTS/GUARDS C = 2 N.C. 09 4 = OFF M = 2 N.C./ 1 N.O. 10 = E-STOP Red small Mushroom Maintained LK01 = Momentary Lockout (01 & 02) 5 = RUN W = 1 N.C./ 2 N.O. 12 = Black small Mushroom Maintained LK02 = Momentary Exclusion (01 & 02) 6 = RESET T = 3 N.C. 13 = Red small Mushroom Maintained LK03 = Small Mushroom Guard (03,10,12 &13) 7 = OPEN R = 3 N.O. = Emergency STOP Red Jumbo Mushroom Maint. LK10 = Small Mushroom Lockout (03,10,12 &13) 15 8 = CLOSE D = 2 N.O./ 2 N.C. LK11 = Small Mushroom Pin & Chain Lockout 23 = Double Pushbutton Momentary 9 = special only with actuator 23 in (specify from 15) (03,10,12, 13 & 15) enclosures 12, & 54 P733 = Device Close-up Plug LK20 = Small Mushroom Exclusion Lockout (03,10,12 & 13) SELECTOR SWITCHES LK21 = Momentary Pushbutton (01 & 02) exclusion 2SK 2SN 2SL LK23 = Double Pushbutton Lockout, 1-device (23) X = 1 N.O. 2MK 2MN 2ML Y = 1 N.C. Note: 3SSK 3SSN 3SSL For Actuator POTENTIOMETERS U = 1 N.O./ 1 N.C. 3MMK 3MMN 3MML Descriptions Dial Increments O = 2 N.O. 3SMK 3SMN 3SML } see page 9 Resistance (Ohm) Range = 2 N.C. P1 = 0-10 scale C 3MSK 3MSN 3MSL 01 = 100Ω 06 = 4.7 kΩ 11 = 220 kΩ 02 = 220Ω 07 = 10 kΩ 12 = 470 kΩ PILOT LIGHTS P2 = 0-100 scale 03 = 470Ω 08 = 22 kΩ 13 = 1 MΩ 04 = 1 kΩ 09 = 47 kΩ 14 = 2.2 MΩ Color Legend P6 = 0-6 scale 05 = 2.2 kΩ 10 = 100 kΩ 15 = 4.7 MΩ PL A = amber Same # as B = blue pushbutton AMMETERS G = green R = red Direct reading W = white (2X overload): AD.... Scales CONTROL SWITCHES 0-0.02/0.04A 0-1/2A Actuator type Switch arrangements 2 pole Legend 0-4/8A N = Non-lockable 02 = 2-pos. Maintained (OFF-ON) 0 = none 0-10/20A S = Small- 05 = 2-pos. Maintained (ON-OFF) 1 = OFF-ON 0-15/30A lockable 16 = 2-pos. Maintained (LOCAL-REMOTE) 2 = ON-OFF Indirect reading for Current Transformer (5X overload): L = Large lock- 27 = 3-pos. Maintained (HAND-O-AUTO) 3 = HAND-O-AUTO able 38 = 3-pos. Maint., Spring Return from 4 = LOCAL-REMOTE 0-1/5 0-50/250 Right (OFF-RUN-START) 5 = STOP-RUN-START A1.... 0-2/10 0-75/375 Switch arrangements 4 pole 6 = O - I For 1 AMP C.T. 0-5/25 0-100/500 102 = 2-pos. OFF-ON 7 = blank one line text 0-10/50 0-150/750 106 = 2-pos. LOCAL-REMOTE = blank two lines text 8 or 0-15/75 0-200/1000 119 = 3-pos. HOA 9 = special (specify) 0-20/100 0-250/1250 For more switching arrangements see pgs.12 and 13. A5.... 0-30/150 0-300/1500 For 5 AMP C.T. ILLUMINATED PUSHBUTTONS 0-40/200 Spring Return Colors Contact type Legend Ammeter Example: SR = red X = 1 N.O. Same # as SG = green Y = 1 N.C. pushbuttons 8150/5-424-A1 20/100, Ammeter for CT 1AMP, SA = amber U = 1 N.O. / 1 N.C. Scale 0-20/100A in SW = white O = 2 N.O. Enclosure Size 42 with 3/4” NPT Bottom Hub. SB = blue C = 2 N.C.

INNOVATIVE EXPLOSION PROTECTION by R. STAHL 1-800-782-4357 7 CONTROLSXXXXX Control Components

PUSH BUTTON ACTUATORS Ordering Information INDIVIDUAL ASSEMBLY CODE ACTUATOR DESCRIPTION ORDER CONTACT ACTUATOR LEGEND CATALOG NUMBER BLOCK CODE DISK APPROVALS Standard Momentary FILE No. E182378 Pushbutton 1.5” (38mm) O.D. 0 = none 8602A0001-1-S 01 __ CERTIFIED - FILE No. LR99480 Legend disks to be ordered separately, see page F15. PTB 01 ATEX 1129 U Booted Momentary IECEx PTB 06.0014 U Pushbutton 1.5” (38mm) O.D. M = 2 x NC 1 = START 8602A0002-1-S 1 x 02 __ STAHL offers a large variety of push- Legend disks to be ordered NO button actuator versions including separately, see page F15. momentary and maintained action in standard, booted, mushroom, keyed and Double Momentary Pushbutton selector switch styles. A new double 1.5” (38mm) O.D. 2 = STOP push-button actuator combines two 8602A0023-1-S W = 1 x NC 23 __ control functions in the space of one Legend disks to be ordered 2 x with the same size button. separately, see page F15. NO

Black Mushroom Up to three 8082 contact blocks can Pushbutton 3 = ON be mounted under each push-button 1.5” (38mm) O.D. actuator. Under the double momentary 03 __ Momentary action. Legend 8602A0003-1-S T = 3 x NC push-button 23, up to four 8082 contact disks to be ordered sepa- blocks can be mounted. Legend disks, rately, see page F15. in a variety of standard markings, snap into the center of the actuator making Emergency Stop Red 4 = OFF the button function easily identifiable. Pushbutton R = 3 x NO 1.5 “ (38mm) O.D. Maintained action. Turn-to- 8602A0010-1-S 10 __ Release. Arrow disk and yellow washer supplied. 5 = RUN X = 1 x NO Maintained Black Mushroom Pushbutton 1.5 “ (38mm) O.D. 8602A0012-1-S Maintained action. Turn- 12 __ to-Release. Red arrow disk included 6 = RESET Y = 1 x NC Maintained Red Mushroom Pushbutton 1.5 “ (38mm) O.D. U = 1 NO + Maintained action. 8602A0013-1-S 7 = OPEN Turn-to-Release. Legend 1 NC disks to be ordered sepa- 13 __ rately, see page F15.

Emergency Stop (Jumbo) O = 2 x NO Red Pushbutton 8 = CLOSE 2.16” (55mm) O.D. Maintained action. 8602A0015-1-S Turn-to-Release. Arrow disk 15 __ and yellow washer supplied. C = 2 x NC

Emergency Stop Red 9 = special Mushroom (state text 1.5 “ (38mm) O.D. Maintained action. Key-to- 8602A0009-1-S D = 2 x NC w/order) ¿ 2 x NO Release from maintained -MS1 09 __ position. Arrow disk and yellow washer supplied.

¿ Only possible under double pushbutton 23 in enclosures 12, & 54.

INNOVATIVEEXPLOSION EXPLOSION PROTECTION PROTECTION by R.R. STAHLStahl 1-800-782-43571-800-782-4357 #8 Control Components CONTROLSXXXXX

SELECTOR SWITCH ACTUATORS

Ordering Information INDIVIDUAL ASSEMBLY CODE ACTUATOR DESCRIPTION ORDER CONTACT ACTUATOR LEGEND CATALOG NUMBER BLOCK(S) CODE ­ * Key Operated Switch - APPROVALS __2SK__ 0 = none FILE No. E182378 2 Positions 8602A0008- 1-2-r-V-MS1

__2MK__ CERTIFIED - FILE No. LR99480 1 = OFF- ON PTB 01 ATEX 1129 U * __3SSK__ IECEx IECEx PTB 06.0014 U __3MMK__ 2 = ON- Key Operated Switch - 8602A0008- OFF 3 Positions 1-3-rr-V-MS1 __3SMK__ X = 1 x NO __3MSK__ 3 = HAND- OFF- AUTO __2SN__

Rotary Actuator __2MN__ 4 = LOCAL- 8602A0726- Y = 1 x NC 2 Positions 1-2-r REMOTE Non-lockable 5 = STOP- __3SSN__ RUN- U = 1 NO + __3MMN__ START Rotary Actuator 8602A0726- 1 NC 3 Positions 1-3-rr-V __3SMN__ Non-lockable 6 = O - I __3MSN__

7 = blank, one-line O = 2 x NO __2SL__ text Rotary Actuator __2ML__ 2 Positions 8602A0727- Padlockable in center 1-2-r-V 8 = blank, two-lines text C = 2 x NC __3SSL__ Rotary Actuator 9 = special 3 Positions 8602A0727- __3MML__ (specify) Padlockable in center 1-3-rr-V __3SML__

Replacement actuators include parts to convert S *Standard: maintained positions into spring return and Key removable to convert key removable positions into non- M in all main- removable positions. tained posi- tions. SS Key not remov- able in all MM spring return positions.

SM

MS

EXPLOSIONINNOVATIVE EXPLOSIONPROTECTION PROTECTION by R. Stahl by 1-800-782-4357 R. STAHL 1-800-782-4357 #9 CONTROLSXXXXX Control Components

8082 CONTACT BLOCK Ordering Information

CONTACT SYMBOL INDIVIDUAL DESCRIPTION ORDER IEC NEMA CATALOG NUMBER

Single contact 8082/1-1 block, 1 NC

APPROVALS Single contact 8082/1-2 FILE No. E182378 block, 1 NO

CERTIFIED - FILE No. LR99480

PTB 00 ATEX 1031U Technical Data NEC/CEC IEC IECEx Rated Voltage 600VAC 500VAC IECEx PTB 06.0014 U Continuous Current 10A 6A Terminals 2 12AWG 2.5mm ≥ 106 operations The contact block Series 8082 are available Mechanical Life ≥ 106 in two versions. Electrical Life operations - 1 NO Housing Material polyamide - 1 NC Contact Material silver plated Each block is made of polyamide and Lowest Energy 50mA. @ 12VAC/DC* designed to contain an internal explosion. * For lower energy use gold plated contacts, available on request. The terminals are designed to increased safety requirements

8010 LED Pilot Light Ordering Information APPROVALS SYMBOL FILE No. E81680 (I.S.) INDIVIDUAL ASSEMBLY COLORS ORDER IEC NEMA CATALOG NUMBER CODE CERTIFIED - FILE No. LR99480 PILOT PTB 01 ATEX 1160 U LIGHT 8010/2-01-W IECEx PILOT Included IECEx PTB 06.0016 U LIGHT FOR white in ordering I.S. code below. CIRCUITS 8010/3-02-WS The rail mounted 8010 Series LED Pilot Light 10.8-28V accommodates any voltage from 12 to 254V AC/DC AC or DC in one compact unit! red 86 028 03 58 7 AA PLR High intensity LED’s provide superior BEZEL amber 86 028 03 58 7 AB PLA illumination levels that are easily viewable in WITH COLORED green 86 028 03 58 7 AC PLG direct sunlight from the front or side. LENS clear 86 028 03 58 7 AD PLW Long life & low temperature make these ideal blue 86 028 03 58 7 AE PLB for hazardous location applications. See page 15 for legend plate ordering information.

Technical Data NEC/CEC/IEC Rated Voltage 12V-10% . . . 254V+6% Frequency DC . . . 60Hz. Rated Current max. 15mA. Rated Power max. 15mW Electrical Life 100,000 hrs (11yrs) Colors Red, Amber, Green, White, Blue Terminals 2.5mm2 (12AWG) Housing Material polyamide

INNOVATIVEEXPLOSION EXPLOSION PROTECTION PROTECTION by R.R. STAHLStahl 1-800-782-43571-800-782-4357 #10 Control Components CONTROLSXXXXX

8082/8010 ILLUMINATED PUSHBUTTON Ordering Information

CONTACT SYMBOL INDIVIDUAL ASSEMBLY CODE COLOR ORDER IEC NEMA CATALOG NUMBER

Contact Arrangement APPROVALS FILE No. E182378

U 1NC + 1 NO N/A 8602-A0737-1 CERTIFIED - FILE No. LR99480

PTB 00 ATEX 1031U PTB 01 ATEX 1160 U PTB 01 ATEX 1129 U 2 NC N/A 8602-A0738-1 C IECEx IECEx PTB 06.0011 U IECEx PTB 06.0016 U IECEx PTB 06.0014 U 2 NO N/A 8602-A0739-1 O

Series 8082/8010 Illuminated Pushbuttons Actuator have contact blocks and LED pilot lights red SR Includes red, combined under one actuator. The possible green SG green, amber, contact blocks are either 2 N.C., or 2 N.O., or Spring Return amber 8602-A0735-1 SA white and blue 1 N.O. and 1 N.C. By wiring the individual white SW color filter disks components appropriately, different switching blue SB and indicating functions can be achieved. The lamps may be operated at any voltage Technical Data between 12V and 254 V AC/DC. They are 8010 Pilot Light NEC/CEC/IEC available in red, green, amber, white and blue. Rated Voltage 12V-10% . . . 254V+6%

Frequency DC . . . 60Hz. Rated Current max. 15mA. max. 15mW Rated Power Electrical Life 100,000 hrs. (11 yrs.) Colors Red, Green, Amber, White, Blue, Terminals 12AWG (2.5mm2) Housing Material polyamide 8082 Contact Block NEC/CEC IEC Rated Voltage 600VAC 500VAC Continuous Current 10A 6A Lowest Energy 50mA @ 12VAC/DC* * For lower energy use gold plated contacts, available on request.

EXPLOSIONINNOVATIVE EXPLOSIONPROTECTION PROTECTION by R. Stahl by 1-800-782-4357 R. STAHL 1-800-782-4357 11# CONTROLSXXXXX Control Components

8008 CONTROL SWITCHES

Ordering Information Technical Data for 2 and 4 Pole Selector switch specification example: 8008/2- NEC/CEC IEC 038 Rated Voltage 600V 690VAC How to read the diagram: Rated Current 10A 16A First we note that there are three Mechanical Life 5 positions to which the handle can be > 10 Operations APPROVALS turned: 45° left position, 90° center Electrical Life > 105 Operations FILE No. E182378 position and 135° right position. Terminals 12AWG 2.5mm2

CERTIFIED - FILE No. LR99480 The first contact, designated by terminal MAKE numbers 13-14 is open when the handle is in the BREAK CONTACT ORDERING DIAGRAM ARRANGEMENT CODE 038 PTB 00 ATEX 1111U left position (45°) [blank square], it is also open in the center position (90°) [blank square], and is IECEx closed in the right position (135°) [square marked IECEx PTB 06.0010­­­­ U with an X].

The second contact, designated by terminal numbers 23-24 is open in the left position The 8008 Series is a two pole and a four (45°) [blank square] and is closed in the center pole control switch which is rail mountable via position (90°) [square marked with an X]. At the Note: The above denoted 45°/90° at a supplied adapter plate. Control switch right position (135°) the contact remains closed the notch indicates that in these two bodies are made from polyester and [square marked with an X]. positions the switch is maintained, and the designed to contain the pressure gener- The terminal numbers are marked on the switch unmentioned 135° position is spring return ated by an internal explosion. The switches block. to the 90° center position. The contacts are are available in over 300 different contact drawn in the 45° position. This is indicated configurations. The most common 2-pole switching arrangements are illustrated on this Ordering Information, 2 Pole Switches page. The 4 pole switching arrangements are illustrated on page 13. MAKE BREAK CONTACT INDIVIDUAL ORDER ASSEMBLY CODE For more configurations, consult factory. DIAGRAMS ARRANGEMENTS CATALOG NUMBER

8008/2-002 p02

8008/2-005 p05

8008/2-016 p16

S 8008/2-027 p27

N 8008/2-034 p34

8008/2-038 p38

Insert Actuator Code 8008/2-040 p40 L-Large Lockable S-Small Lockable N-Small Non- 8008/2-051 51 L Locking p

(See Switch handle ordering table on next page).

INNOVATIVEEXPLOSION EXPLOSION PROTECTION PROTECTION by R.R. STAHLStahl 1-800-782-43571-800-782-4357 #12 Control Components CONTROLSXXXXX

8008 CONTROL SWITCHES, 4-POLE

Ordering Information, 4 Pole Switches

MAKE BREAK CONTACT INDIVIDUAL ORDER ASSEMBLY CODE DIAGRAM ARRANGEMENT CATALOG NUMBER

8008/2-102 p102 APPROVALS

FILE E182378

CERTIFIED - FILE LR99480 8008/2-106 p106 PTB 00 ATEX 1111U

IECEx IECEx PTB 06.0010­­­­ U 8008/2-109 p109 The most common 4-pole switching arrangements are illustrated on this page. For more configurations, consult factory.

8008/2-110 p110

8008/2-113 p113

8008/2-119 p119

8008/2-127 p127

8008/2-139 p139

L

8008/2-148 p148

Insert L - Large Lockable Actuator S - Small Lockable Control Switch Handles Code N - Small Non-Locking

INDIVIDUAL ORDER ASSEMBLY CODE DESCRIPTION TYPE CATALOG NUMBER S

not lockable 8602A0732-1 N Small Rotary Actuator lockable, 8602A0734-1 S one position

Large lockable 8602A1-SS-0731 L Rotary Actuator

(See page 15 for legend plate ordering information.) N

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8405 AMMETERS Ordering Information

MEASURING ASSEMBLY TYPE INDIVIDUAL ORDER RANGE CATALOG NUMBER CODE

0-20mA or 4-20mA 8405/2-0.02/0.04 AD0204 0-1/2 A 8405/2-1/2 AD0012 APPROVALS DIRECT READ

(2X OVERLOAD) 0-4/8 A 8405/2-4/8 AD0048 FILE No. E182378 0-10/20 A 8405/2-10/20 AD1020 0-15/30 A 8405/2-15/30 AD1530 CERTIFIED - FILE LR99480

1A Secondary/ 8405/2-1 A1 _ _ _ _ PTB 01 ATEX 2158 U INDIRECT READ 2 and 5X Overload (for current IECEx transformer) 5A Secondary/ 8405/2-5 A5 _ _ _ _ IECEx PTB 06.0017­­­­ U 2 and 5X Overload

SCALE CODES The 8405 Series ammeters are used to mea- 1/5 20/100 100/500 sure current of a motor supply circuit in a 2/10 30/150 150/750 potentially explosive atmosphere. 5/25 40/200 200/1000 10/50 50/250 250/1250 They are available in both direct and indirect 15/75 75/375 300/1500 reading versions (current transformer not supplied) with slide in scales to accommo- 2.5” x 2.5” BEZEL 86 038 01 58 7 Included in ordering date any amperage range required. (64 x 64mm) code above A red pointer can be manually adjusted Technical Data for quick visual comparison of the actual value with the set value. NEC/CEC IEC Rated Insulated Voltage: 600V 690V The supplied adapter plate allows the unit to Movement: Iron Core be rail mounted for snap-on-installation. Power Consumption: 0.2W Max. Frequency 15-100 Hz. DC available Accuracy 2.5% of full range Terminals 12AWG 2.5mm2

APPROVALS 8208 POTENTIOMETERS FOR HAZARDOUS LOCATIONS Ordering Information CERTIFIED - FILE LR99480 INDIVIDUAL ORDER ASSEMBLY CODE PTB 01 ATEX 1066U CATALOG NUMBER Potentiometer IECEx 01 = 100Ω 06 = 4.7 kΩ 11 = 220 kΩ IECEx PTB 06.0032 U 02 = 220Ω 07 = 10 kΩ 12 = 470 kΩ resistance values 8208/24-08-S002-_ _ 03 = 470Ω 08 = 22 kΩ 13 = 1 MΩ A potentiometer functions as a variable in ohms 04 = 1 kΩ 09 = 47 kΩ 14 = 2.2 MΩ resistor. It is used to adjust resistance in a 05 = 2.2 kΩ 10 = 100 kΩ 15 = 4.7 MΩ control circuit to vary motor speed or other Actuator applications. with dial scale 0-6 86 028 06 16 7 AA P6 The housing is made from polyester 0-10 86 028 06 16 7 AB P1 and designed to contain the pressure 0-100 86 028 06 16 7 AC P2 generated by an internal explosion. Technical Data The supplied adapter makes it rail mountable for snap-on-installation. Housing material: Polyester Rated Power: 2 Watt Voltage limit: 450V Resistance Values: 100 ohms to 4.7 mega ohms Characteristics: linear Resistance tolerance: ±30% Material of resistor: carbon Adjustment scale: 270 degrees Terminals: 12AWG (2.5mm2)

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NAME PLATES AND LEGEND DISCS Legend Plates Ordering

DESCRIPTION CATALOG NUMBER One-line Legend Frame 86 029 04 80 0 Inserts: POS. 1 POS. 2 POS. 3 HAND 0 AUTO 86 029 09 85 0 Pushbutton Legend Disks Ordering OFF • ON 86 029 08 85 0 CATALOG 0 I 86 029 07 85 0 DESCRIPTION NUMBER I II 86 029 06 85 0 I 0 II 86 029 05 85 0 Blank, Legend Disk Blue 86 029 34 85 6 0 I II 86 029 04 85 0 Blank, Legend Disk Yellow 86 029 35 85 6 0 • I 86 029 02 85 0 Blank, Legend Disk Red 86 029 30 85 6 0/OFF I/ON 86 029 01 85 0 Blank, Legend Disk Green 86 029 31 85 6 Blank, Legend Disk White 86 029 33 85 6 Blank- one line insert 86 029 10 85 0 Two-line Legend Frame 86 029 07 80 0 Blank, Legend Disk Black 86 029 32 85 6 Blank- two line insert 86 029 24 85 0 Red, Legend Disk “STOP” 86 029 03 84 0 Three-line Legend Frame 86 029 20 80 0 Green, Legend Disc “START” 86 029 09 84 0 Blank- Three-line insert 86 029 40 85 0 Red, Legend Disk “OFF” 86 029 05 84 0 Legend Disks for Large Control Green, Legend Disk “ON” 86 029 06 84 0 Switch Handle* Ordering Label Ordering Green, Legend Disk “I” 86 029 07 84 0 86 029 08 84 0 DESCRIPTION CATALOG CATALOG Green, Legend Disk “II” NUMBER DESCRIPTION NUMBER Red, Legend Disk “O” 86 029 02 84 0 Blank 86 029 23 85 6 Red, Legend Disk Arrow 86 029 01 84 0 Station Identification Label 80 400 01 85 0 OFF-ON 86 029 11 85 0 Black, Legend Disk “UP” 86 029 32 85 0 “UP” HAND-O-AUTO 86 029 18 85 0 Black, Legend Disk “DOWN” 86 029 32 85 0 “DOWN” Black, Legend Disk “RUN” 86 029 32 85 0 “RUN” * Must be installed prior to handle assembly Black, Legend Disk “SLOW” 86 029 32 85 0 “SLOW” Accessories Black, Legend Disk “FAST” 86 029 32 85 0 “FAST” Black, Legend Disk “CLOSE” 86 029 25 84 0 Description Catalog Number Assembly Code Black, Legend Disk “OPEN” 86 029 23 84 0 86 029 32 85 0 “AUTO” Black, Legend Disk “AUTO” Device close-up plug 8602801587 P733 Black, Legend Disk “RIGHT” 86 029 32 85 0 “RIGHT” Black, Legend Disk “LEFT” 86 029 32 85 0 “LEFT” Black, Legend Disk “HAND” 86 029 32 85 0 “HAND” 86 029 32 85 0 “RESET” Actuator wrench 8030901400 N/A Black, Legend Disk “RESET” Black, Legend Disk “OFF-ON” 86 029 32 85 0 “OFF-ON” Black, Legend Disk Arrow 86 029 11 84 0 Black, Legend Disk Arrow 86 029 12 84 0 Momentary PB 01, 02 8602A0754 LK01 lockout Conduit & Cable Entry Parts Ordering

CATALOG Momentary PB 01, 02 8602A0755 LK02 DESCRIPTION NUMBER exclusion Hub Assemblies for FRP Housings

Back Plate M20 Small mushroom PB 03, 8602A0751 LK03 80 400 07 55 0 10, 12 & 13 guard Back Plate M25 80 400 08 55 0 Back Plate 1/2” Small mushroom 03, 10, Back Plate 3/4” 80 400 10 55 0 12 & 13 lockout 8602A0752 LK10 3/4” NPT Fixed Hub 80 400 09 55 0 (actuated) Cable Gland, plastic M25 82 959 39 37 0 Close-up Plug M25 8161/5-M25-17 Mushrooms 10, 15 8602A0756 LK11 pin & chain lockout Locknut M25 8290/3-M25 Breathing Gland, includes locknut 81 610 03 91 0 81 620 04 02 0 Small mushroom 03, 10, M25 12 & 13 exclusion 8602A0758 LK20 Breathing Gland, 3/4” 8162/9 (non actuated) Reducer, 3/4” - 1/2” NPT R-21 Coupling Kit M25 80 408 06 29 0 Momentary PB 01, 02 8602A0753 LK21 exclusion

Double PB 23 lockout 8602A0757 LK23

Conduit Hub Actuator Combination Coupling Kit to gang boxes 88 000 07 54 0 Installed 88 000 07 52 0 Assembly Wrench

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CONTROL & SIGNALING STATIONS

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