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Volat Components Eng.Pdf VOLAT TODAY AND TOMORROW VEHICLES OVERCOMING ALL OBSTACLES Presentation AGENDA HISTORY, COMPANY DATA AND RESULTS VOLAT COMPONENTS ASSEMBLY SETS OTHER COMPONENTS VEHICLES OVERCOMING ALL OBSTACLES Presentation 2 HISTORY MAZ MAZ SDD-1 Minsk automobile plant Special design department MWTP SANJIANG-VOLAT NEMAN (VOLAT) 1944 1954 1959 1991 1998 2010 2015 Start of production (defense) VOLAT-SANJIANG VEHICLES OVERCOMING ALL OBSTACLES Presentation 3 V O L A T A T A G L A N C E Key Figures 2 0 1 5 Employees (01.05.2015) 5.123 Plants 3 Plant Locations (Countries) 2 Dealers and Agents 25 Dealer and Agents Locations (Countries) 12 VEHICLES OVERCOMING ALL OBSTACLES Presentation 4 MANUFACTURING FOOTPRINT Belarus, Minsk Manufacturing plants Minsk Wheel Tractor P l a n t ( VOLAT) Equity share ≥ 50%(government) Equity share < 50% Belarus, Minsk China, Xiaogan V o l a t - S a n j i a n g S a n j i a n g - V o l a t VEHICLES OVERCOMING ALL OBSTACLES Presentation 5 MARKET MIX 2002 - 2 0 1 4 12% 7% Russia Belarus 17% 64% Others CIS Others VEHICLES OVERCOMING ALL OBSTACLES Presentation 6 AGENDA HISTORY, COMPANY DATA AND RESULTS VOLAT COMPONENTS ASSEMBLY SETS OTHER COMPONENTS VEHICLES OVERCOMING ALL OBSTACLES Presentation 7 COMPONENTS JSC “Minsk Wheel Tractor Plant” (JSC “MWTP”) is a manufacturer of heavy trucks and trailers to them as well as chassis for mounting of different types of equipment. JSC “MWTP” produces all types of components except engines and tires: - Automatic Transmissions - Transfer Cases - Central Reduction Gears - Suspensions - Wheel Hubs - Others VEHICLES OVERCOMING ALL OBSTACLES Presentation 8 TESTING OF COMPONENTS Research and Development Center of JSC “MWTP” - accredited center which provides testing of vehicles, also of components and aggregates for reliability and performance characteristics and for compliance with the UNECE Rules . VEHICLES OVERCOMING ALL OBSTACLES Presentation 9 AGENDA HISTORY, COMPANY DATA AND RESULTS VOLAT COMPONENTS A U T O M AT I C TRANSMISSIONs T R A N S F E R C A S E s RUNNING GEAR COMPONENTS ASSEMBLY SETS OTHER COMPONENTS VEHICLES OVERCOMING ALL OBSTACLES Presentation 10 A U T O M A T I C TRANSMISSION Planetary gearbox Torque convertor . increased off-road running speed . increased maneuverability of the vehicle in heavy road conditions . reduced pressure on engine . reduced fatigueability of the driver Multi-plate disc brake VEHICLES OVERCOMING ALL OBSTACLES Presentation 11 AUTOMATIC TRANSMISSION TYPES Model (type) 8582 6 5 6 1 5 5 6 1 4 3 6 1 3 3 6 1 2 3 6 1 0 200 400 600 800 1000 Input Power, h.p. VEHICLES OVERCOMING ALL OBSTACLES Presentation 12 AUTOMATIC TRANSMISSION CHARACTERISTICS Equipped with (upon Customer’s option): - retarder - power take-off (PTO) - two-speed transfer case Transmission Input Input № of Ratio spread Installation Weight, Oil PTO Hydraulic designation power, h.p. torque, gears dimensions kg capacity, retarder (kWt) Nm liters 2361 230 (169) 1150 6+1 4,5..0,65; -4,76 SAE 2 250 35 O - 3361 300 (221) 1230 6+1 4,15...0,63; -4,79 SAE1/SAE2 400 40 O - 4361 430 (316) 1715 6+1 4,15...0,63; -4,79 SAE 1 550 50 O - 5561 550 (404) 2100 6+1 4,4...0,65; -4,95 SAE 1 580 60 O - 6561 650 (478) 2450 6+1 4,4...0,65; -4,95 SAE 1 650 60 O - 43612 430 (316) 1715 6+1 4,15...0,63; -4,79 SAE 1 610 50 O O 55612 550 (404) 2100 6+1 4,4...0,65; -4,95 SAE 1 640 60 O O 65612 650 (478) 2450 6+1 4,4...0,65; -4,95 SAE 1 710 60 O O O - option VEHICLES OVERCOMING ALL OBSTACLES Presentation 13 APPLICATION КАМАZ-4350 URAL-43203 MZKT-2361 (2,0…4,0 t; 230 h.p.) МZКТ-500100/500200 ТIGR VEHICLES OVERCOMING ALL OBSTACLES Presentation 14 APPLICATION MZKT-8022 MZKT-8021 MZKT- 3361 (4,0 … 6,0 t; 300 h.p.) KrAZ-5133ВЕ VOLK VEHICLES OVERCOMING ALL OBSTACLES Presentation 15 APPLICATION Application of HMT 2361 family (230 h.p.) КАМАZ-65225 BTR-82 MZKT- 4361 (6,0…15,0 t; 430 h.p.) Typhoon-U MZKT-6922 VEHICLES OVERCOMING ALL OBSTACLES Presentation 16 APPLICATION Application of HMT 2361 family (230 h.p.) BAZ-6910 Typhoon-K MZKT-5561 (550 h.p.) MZKT-7930 MZKT-7415 VEHICLES OVERCOMING ALL OBSTACLES Presentation 17 APPLICATION Tracked carrier MZKT-74291 VITYAZ DT-20PM MZKT-6561 (25…52 t, 650 h.p.) Wheeled platform BUMERANG MZKT-79291 VEHICLES OVERCOMING ALL OBSTACLES Presentation 18 APPLICATION UNDER DEVELOPMENT MZKT-79291 MZKT-79221 MZKT-8582 (45…90 t, 850 … 1000 h.p.) МZKT-741351 Tracked carrier VITYAZ DT-30P BELAZ VEHICLES OVERCOMING ALL OBSTACLES Presentation 19 AGENDA HISTORY, COMPANY DATA AND RESULTS VOLAT COMPONENTS A U T O M AT I C TRANSMISSIONs TRANSFER C A S E s RUNNING GEAR COMPONENTS ASSEMBLY SETS OTHER COMPONENTS VEHICLES OVERCOMING ALL OBSTACLES Presentation 20 MWTP TRANSFER CASE .applicable for vehicles of payload from 2,5…4,0 t to 45,0 … 90,0 t .installed separately/aggregated with gear box. PTO from gear box to rear axles to front axles VEHICLES OVERCOMING ALL OBSTACLES Presentation 21 T R A N S F E R CASE Maximum input Type Description torque in transfer Gear ratios Speed, rpm Weight, kg case, Hm Single-speed and double- speed transfer cases with 1 : 1,88 5002 8000 2600 120 lockable interaxle differential 1:1 Single-speed and double- 1:1; 1:1,601 speed transfer cases with 7930 25000 1:1; 1:1,88 2600 400 lockable differential and 1:1,035; 1:1,601 power take-off 1:1,035; 1:1,88 Single-speed and double- speed transfer cases with 1 : 0,99 lockable interaxle 1 : 0,99; 1 : 1,57 74165 differential and power take- 25000 2600 400 off installed together with 1 : 1,57 automatic transmission or separately VEHICLES OVERCOMING ALL OBSTACLES Presentation 22 APPLICATION MZKT-79221 80t MZKT-74291 28t MWTP Transfer Case Тigr 2t Typhoon-U 3t VEHICLES OVERCOMING ALL OBSTACLES Presentation 23 AGENDA HISTORY, COMPANY DATA AND RESULTS VOLAT COMPONENTS A U T O M AT I C TRANSMISSIONs T R A N S F E R C A S E s RUNNING GEAR COMPONENTS ASSEMBLY SETS OTHER COMPONENTS VEHICLES OVERCOMING ALL OBSTACLES Presentation 24 RUNNING GEAR COMPONENTS Independent spring suspension Hydropneumatic suspension Running gear of MWTP production Final Central reduction gear Driving wheel hubs Intermediate Central reduction gear VEHICLES OVERCOMING ALL OBSTACLES Presentation 25 AXLES Technically permissible Description Weight, kg Picture axle load, kg Rigid axles with dependent 900-1200 suspension 10 000-16 000 Articulated axles with 8 000 -13 000 1500 hydropneumatic suspension Articulated axles with spring 4 000 – 8 000 700-1400 independent suspension VEHICLES OVERCOMING ALL OBSTACLES Presentation 26 SUSPENSION Technically permissible Wheel travel, Description Picture axle load, kg mm Leaf spring suspension 8000-10000 220 Spring equalizing beam 15600 220 suspension Independent torsion 11500-15000 270 suspension VEHICLES OVERCOMING ALL OBSTACLES Presentation 27 SUSPENSION Technically permissible Wheel travel, Description Picture axle load, kg mm Pneumatic suspension 9000 260 Dependent hydraulic equalizing beam 13000 180 suspension Independent hydropneumatic 16000 310 suspension VEHICLES OVERCOMING ALL OBSTACLES Presentation 28 AGENDA HISTORY, COMPANY DATA AND RESULTS VOLAT COMPONENTS ASSEMBLY SETS OTHER COMPONENTS VEHICLES OVERCOMING ALL OBSTACLES Presentation 29 ASSEMBLY SETS MZKT-500200 VOLAT assembly sets are (4x4) manufactured with respect of the strictest requirements and preferences of the Customers. MZKT-600100 (6x6) A wide range of VOLAT components are used on VOLAT chassis as well as of other manufacturers. MZKT-600201 (8x8) VEHICLES OVERCOMING ALL OBSTACLES Presentation 30 VOLAT COMPONENTS FOR 4X4 Automatic Transmission Driving Wheel Hubs MZKT-2361 MZKT-500200 Transfer Case Independent Spring Suspension Central Reduction Gear VEHICLES OVERCOMING ALL OBSTACLES Presentation 31 ASSEMBLY SETS FOR 4X4 CHASSIS MZKT-500200 Load capacity 4 000 kg Engine power 215 h.p. Max. speed 120 km/h VEHICLES OVERCOMING ALL OBSTACLES Presentation 32 VOLAT COMPONENTS FOR 6X6 Automatic Transmission Hydropneumatic MZKT-4361 Suspension Spring Suspension Transfer Case Final Central Reduction Gear VEHICLES OVERCOMING ALL OBSTACLES Presentation 33 ASSEMBLY SETS FOR 6X6 CHASSIS MZKT-600100 Load capacity 10 000 kg Engine power 420 h.p. Max. speed 120 km/h VEHICLES OVERCOMING ALL OBSTACLES Presentation 34 VOLAT COMPONENTS FOR 8 X 8 Automatic Independent spring Transmission suspension MZKT-5561 Hydropneumatic Transfer Case suspension Central Reduction Gear VEHICLES OVERCOMING ALL OBSTACLES Presentation 35 ASSEMBLY SETS FOR 8X8 CHASSIS MZKT-600201 Load capacity 16 500 kg Engine power 540 h.p. Max. speed 90 km/h VEHICLES OVERCOMING ALL OBSTACLES Presentation 36 AGENDA HISTORY, COMPANY DATA AND RESULTS VOLAT COMPONENTS ASSEMBLY SETS OTHER COMPONENTS VEHICLES OVERCOMING ALL OBSTACLES Presentation 37 OTHER COMPONENTS Single and double-drum winch Drive: hydraulic Maximum towing force: 25 000 N Rope length: 60 m VEHICLES OVERCOMING ALL OBSTACLES Presentation 38 OTHER COMPONENTS FIFTH WHEEL COUPLING Degrees of freedom: 3 Load: at least 30 000 N Kingpin size : 3 1/2" or 100 mm VEHICLES OVERCOMING ALL OBSTACLES Presentation 39 THANK YOU ! !! VEHICLES OVERCOMING ALL OBSTACLES Presentation 40.
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