Application Guide Automotive Safety

EPCOS Application Guide Automotive Electronic Components for Safety Applications

www.epcos.com EPCOS Components for Safety Applications

We offer one of the broadest product portfolios of electronic components for the demanding safety applications in vehicles, such as ABS, ESP, SRS, TPMS and many more. Our products range from capacitors and inductors to a wide variety of components for overvoltage protection and EMC, and include complete sensor systems. Just one example of components designed to meet the automotive industry’s stiff requirements for quality and long-term stability are EPCOS aluminium electrolytic capacitors that can achieve a useful life of more than 10000 hours at an operating temperature of 125 °C.

On the following pages you will find further special features that distinguish our products and solutions for use in safety applications.

2 © EPCOS AG 2015 Contents

Special features 4 Overview 6 Characteristics 7 Aluminum electrolytic capacitors 7 Ceramic transient voltage suppressors (CTVS) – MLVs 8 Ferrites 8 Film capacitors (medium power) 9 Inductors 9 NTC thermistors 10 PTC thermistors 11 SAW components 11 Switching spark gaps 11 Transformers 12 Varistors 12 Important notes 13 Get in contact 14

Special Features

Aluminum Electrolytic Ferrites Inductors Capacitors VVRecommended materials for VVWide temperature range from VVHigh CV product in compact automotive applications: –55 °C to +150 °C design N49, N87, N92, N95, N97 VVMiniaturized versions VVHigh ripple current capability VVCAN bus choke materials: VVHigh mechanical strength VVLong useful life K1, K10 VVSuitable for lead-free soldering VVCapacitors with AEC-Q200 VVSuitability of other materials profiles acc. to JEDEC J-STD qualification available depends on transformer design 020D VVWide range of ferrite accessories VVQualified acc. to AEC-Q200 Ceramic Transient Voltage Suppressors (CTVS) – MLVs Film Capacitors (medium power) VVShort response time < 0.5 ns VVLong-term stability VVOperating temperatures up to VVHigh reliability +125 °C for lead-free soldering or VVSelf-healing capability +150 °C for hybrid mounting VVHigh contact reliability VVBidirectional clamping VVVarious lead configurations VVESD protection acc. to ISO 10605 VVCapacitors acc. to AEC-Q200 and IEC 61000-4-2 Level 4 qualification available VVNickel barrier series acc. to AEC-Q200

4 © EPCOS AG 2015 EPCOS Components for Safety Applications

NTC Thermistors SAW Components Transformers VVWide range of case sizes, VVBalanced and unbalanced VVMaterial class –40 °C to +155 °C resistances and tolerances operation possible VVHigh power density VVVery good long-term stability in VVHigh selectivity especially at VVAdvanced thermal behavior high-temperature environments image frequency VVPlatform designs qualified VVTemperature measurement VVQualified acc. to AEC-Q200 acc. to AEC-Q200 up to +260 °C VVShort response time Switching Spark Gaps Varistors VVCompact dimensions VVVery low switching losses Leaded disk and CU varistors VVHigh measuring accuracy VVStable performance over lifetime VVSMD NTCs are qualified acc. to VVAutomotive grade ratings VVVery short breakdown time AEC-Q200 (load-dump, jump-start) VVVery long operating life VVStable protection level VVHigh reliability due to robust PTC Thermistors VVMinimum leakage current design VVOperating temperature VVOvercurrent protection up to +125 °C VVLimit temperature sensors VVHigh resistance to cyclic temperature stress VVQualified acc. to AEC-Q200

Overview Light systems

Airbag units control Blind spot radars Braking control units (ABS/ESP) Cruise systems control Lane departure warning HID lamp units control Light modules travelling incl. front, and LED light control, adaptive headlight control Power steering Suspension units control pressure Tire monitoring systems (TPMS)

Aluminum electrolytic capacitors Axial-lead, soldering star l l Large size l Single-ended l l l Ceramic transient voltage suppressors (CTVS) – MLVs Automotive E series l l l l l l l High-speed series l l l l Ferrites Double-aperture cores l E, EFD, ELP, EQ, ER cores l l l l Ring cores l l l RM, RM LP cores l l Film capacitors (medium power) MKN l MKP l l MKT l l l Inductors CAN-/ FlexRay bus chokes l l l l l l l l l l Cylindrical core chokes l E core chokes l l Power inductors l l l l l l l l l SIMID 0603 … 2220 l l l l l l l l l l Transponder coils l NTC thermistors Glass-encapsulated NTCs l SMD NTCs l l l l l l l l l l PTC thermistors Limit temperature sensors l l Overcurrent protectors l SAW components Resonators l RF front-end filters l Switching spark gaps FS type series l Transformers EHR series l l EP series l l Varistors S07 … S20 AUTO (D1) l l l CU varistors l l l

6 Please read Important notes on page 13. © EPCOS AG 2015 EPCOS Components for Safety Applications

Characteristics Series Technical data Features Ordering code/ type Aluminum electrolytic capacitors

Axial-lead and VR: 25 … 75 V DC High ripple current capability B41689/B41789 C : 100 … 10000 μF soldering star R Useful life: B41690/B41790 up to 10000 h at +125 °C B41691/B41791 up to 2000 h at +150 °C B41692/B41792 Different mechanical constructions available Soldering star for horizontal and vertical mounting High vibration resistance up to 45 g Shelf life up to 15 years

Large size VR: 25 … 63 V DC Wide capacitance range B41605 C : 900 … 27000 µF R Useful life up to 10000 h at +125 °C B41607 1.2 mm copper leads for soldering and welding High vibration resistance up to 40 g Shelf life up to 15 years

Single-ended VR: 10 … 75 V DC High CV product B41863 C : 22 … 10000 μF R Different lead configurations B41888 available, e.g. J-leads, crimped B41866 leads, bent 90° leads

Useful life up to B41896 10000 h at +105 °C 7000 h at +125 °C B41895 3000 h at +135 °C Shelf life up to 15 years

Characteristics Series Technical data Features Ordering code/ type

Ceramic transient voltage suppressors (CTVS) - MLVs Automotive Temperature range up to +150 °C ESD protection up to 30 kV B72500E… E series B72510E… VR: 15 … 34 V DC Low leakage current C : 10 pF … 10 µF R Controlled capacitance for B72520E… V : 14 … 30 V AC RMS additional EMI filtering B72530E… WLD: 1 … 25 J Qualified acc. to AEC-Q200 B72540E… Case sizes: 0603, 0805, 1206, 1210, 1812, 2220 Jump-start and load-dump B72590E… capability

High-speed VR: 5.6 … 30 V DC Low capacitance to avoid signal B72500T… series CR: 0.6 … 15 pF distortion at high-speed data rates B72590T… Case sizes: 0402, 0603

Ferrites Double aperture Material: K1, N30 For BALUN transformers and B62152

AL: 42 … 10000 nH frequency diplexers

E cores Material: N27, N30, N87, N97 E, EFD, ELP, EQ and ER cores are E 5 … E 80

AL: 30 … 12100 nH available in a wide variety of sizes E, EFD, ELP, EQ and ER cores are supplied in single units EFD cores Material: N27, N87, N97 EFD 10 … EFD 30

AL: 40 … 2150 nH

ELP cores Material: N49, N87, N92, N97 ELP 14 … ELP 64

AL: 160 … 12500 nH

EQ cores Material: N49, N87, N92, N97 EQ 13 … EQ 30

AL: 1320 … 4800 nH

ER cores Material: N27, N49, N87, N92, N97, ER 9.5 … ER 54 T38

AL: 56 … 6400 nH

Ring cores Material: K1, K10, N27, N30, N87, Ring cores are primarily used as R 2.5 … R 202 T35, T37, T38, T65 EMC chokes for suppressing RF

AL: 70 … 21300 nH interference

8 Please read Important notes on page 13. © EPCOS AG 2015 EPCOS Components for Safety Applications

Characteristics Series Technical data Features Ordering code/ type

Ferrites RM cores Material: K1, M33, N30, N41, N48, RM cores are ideal for low-loss/ RM 4 … RM 14 N49, N87, N92, N97, T35, highly stable filter coils T38 Sizes are specified according to A : 16 … 16000 nH L IEC 60431 RM cores are supplied in sets RM LP cores Material: N49, N87, N95 Low-profile RM cores are specified RM 4 LP … RM 14 LP

AL: 160 … 11500 nH according to IEC 61860 Low-profile RM cores are supplied in sets

Film capacitors (medium power)

MKN VR: 1000 V DC Very high pulse strength B32681 … B32682

CR: 70 … 120 nF (up to 6 kV/µs) Operating temperature up to +150 °C Peak temperature up to +170 °C

MKP VR: 250 … 2000 V DC High reliability B32651 … B32656 C : 1 nF … 8.2 µF R High pulse strength B32671L … B32672L Suitable for high frequencies

MKT VR: 63 … 630 V DC High pulse strength B32520 … B32529 C : 1 nF … 220 µF R Different lead configurations available

Inductors

CAN-/ FlexRay LR: 5 µH … 4.7 mH Miniaturized types ACT45B, B82787 (ACT45B) bus chokes lR: up to 1.2 A B82789 in size 1812 B82789C0… Bifilar and sector winding B82789S0… Temperatures up to +150 °C B82793C0… For reflow soldering and gluing B82793S0…

Cylindrical core LR : 3 … 4 µH High saturation currents B82116 I : > 80 A chokes peak Differential-mode choke

E core chokes LR : 0.5 … 35 µH High saturation currents B82559 I : > 50 A peak High ripple currents Low losses

Power inductors LR: 0.82 … 1000 µH Shielded and unshielded versions B82462A… l : up to 11 A R Low DC resistance B82462G… Case sizes: 6 × 6 … 12 × 12 mm Temperatures up to +150 °C B82464A… Qualified according to AEC-Q200 B82464G… B82464P… B82472P… B82473M… B82475M… B82477P…

Characteristics Series Technical data Features Ordering code/ type

Inductors

Dual inductors LR: 2 … 100 µH Two windings B82477D… (inductance per winding) Shielded construction B82472D… l : up to 5.75 A R High coupling factor Case size: 7 × 7 mm, 12 × 12 mm Special winding technology for low stray inductance Temperatures up to +150 °C Qualified according to AEC-Q200

SIMID 0603-C LR: 1 … 220 nH Copper plated ceramic core B82496C… l : 110 … 1800 mA R Laser cut winding Case size: 0603 Epoxy coated

SIMID 0805-F LR: 2.7 … 820 nH Cubic coil with ceramic core B82498F… l : 180 … 1000 mA R Epoxy molded flat top for vacuum Case size: 0805 pickup Winding ends welded to the terminals

SIMID 1210-H LR: 1 … 680 µH Ferrite drum core B82422H… l : 61 … 1150 mA R Laser welded winding Case size: 1210 Flame retardant molding

SIMID 1812-T/C LR: 1 … 1000 µH Ferrite drum core B82432C… l : 55 … 1300 mA R Laser welded winding B82432T… Case size: 1812 Flame retardant molding

SIMID 2220 LR: 1 µH … 10 mH Ferrite drum core B82442 l : 25 … 3510 mA R Laser welded winding Case size: 2220 Flame retardant molding

Transponder coils LR: 1 … 7.2 mH Ferrite core B82450 8 mm and 11 mm Sensitivity 10 … 51 mV/µT Enamel copper wire welded to terminals Flame retardant molding Transponder coils TC1210: L up to 1340 µH Ferrite drum core B82450 TC1210 and Sensitivity up to 3.5 mV/µT Laser-welded winding with B82451 TC1812 TC1812: L up to 2380 µH non-solderable wire Sensitivity up to 7.5 mV/µT Flame retardant molding NTC thermistors Glass- Temperature range: –55 … +260 °C High-temperature resistant B57541G1… encapsulated (G1541: +250 °C) Insulated wires with high B57551G1… NTCs Rated resistance insulation voltage B57561G1… G1541 at 25 °C: 2 … 100 kW Non-standard wire G1551 Resistance tolerance: ±1… ±3% configurations G1561 Insulation resistance: > 100 MW 500 V DC (1 s) SMD NTCs Temperature range: –40 … +150 °C Qualified according to AEC-Q200 B57***V5… Rated resistance Operating temperatures at 25 °C: 4.7 … 100 kW up to +150 °C Case sizes: 0402, 0603, 0805 Resistance tolerance: ±1%, ±3%, ±5% B-tolerance: ±1%, ±3%

10 Please read Important notes on page 13. © EPCOS AG 2015 EPCOS Components for Safety Applications

Characteristics Series Technical data Features Ordering code/ type PTC thermistors Limit temperature Sensing temperature: +70 … +145 °C Qualified according to AEC-Q200 B59421A… sensors in steps of +10 °C Lead-free tinned terminations B59641A… Temperature B59721A… tolerance: ±5 °C

Vmax: 32 V Rated resistance: 470 W (0402 and 0603) 680 W (0805) Case sizes: 0402, 0603, 0805 Overcurrent Rated current: 90 mA Qualified acc. to AEC-Q200 rev. D B59606A0110A062 protectors 70 mA Lead-free tinned terminations B59607A0120A062 50 mA 12 mA UL approval B59707A0120A062 B59907A0120B062 Rated resistance: 27 W Short response time 55 W 125 W 1500 W Case size: 1210 SAW components Resonators Insertion loss < 1.5 dB (typ.) Quartz substrate B39321R1801B910 Operating temperature range: Patented passivation technologies B39321R0961H110 –40 … +125 °C for enhanced reliability B39321R0991H110 Package sizes: Provides reliable fundamental B39321R0993H110 2 × 2.5 mm² (DCC4B) mode quartz stabilization B39321R0963H110 3 × 3 mm² (DCC6E) Frequency pre-offset to B39431R1900A310 3 × 3 mm² (DCC6G) compensate frequency drift Center frequencies/tolerances: overtemperature B39431R0990H110 315.00 MHz ±25 kHz Qualified according to AEC-Q200 B39431R0992H110 315.00 MHz ±50 kHz 315.02 MHz ±25 kHz 315.04 MHz ±50 kHz 433.92 MHz ±25 kHz 433.92 MHz ±50 kHz 433.94 MHz ±25 kHz RF front-end Usable bandwidth approx. 350 kHz Quartz substrate, i.e. high fre- B39321B3741H110 filters Operating temperature range: quency stability overtemperature, B39431B3743H110 strong nearby rejection –40 … +125 °C B39871B3734H110 Package sizes: Patented passivation technologies for enhanced reliability B39871B3744H110 2 × 2.5 mm² (DCC6F) B39321B3961B210 3 × 3 mm² (DCC6E) Filter curve with steep skirts helps B39431B3960B210 Center frequencies: to avoid interference with adjacent 315.00, 433.92, 868.30 MHz radio frequencies, e.g. tetra systems Usable bandwidths: 340, 360, 600 kHz Qualified according to AEC-Q200 Switching spark gaps FS08X-1JG Nominal breakdown voltage: 800, 850 V Switching operations: B88069X3560T502 FS08X-1JGS Breakdown voltage during lifetime up to 200000 ignitions B88069X5980T502 (ionized mode): Operating temperature: 680 … 920 V –40 … +150 °C 720 … 980 V

FS08XJMSMD Nominal breakdown voltage: 800 V Switching operations: B88069X4151T602 Breakdown voltage during lifetime up to 380000 ignitions (ionized mode): 680 … 920 V Operating temperature: –40 … +175 °C

Characteristics Series Technical data Features Ordering code/ type

Transformers EHR 16LP Power: 20 … 50 W Switching frequencies up to 700 kHz B78362 EHR 16 Saturation currents up to 30 A B78363 EHR 18 Leakage inductance 50 nH typ. B78364 Flyback or Buck Boost

EP 6 Vout: 80 … 140 V Insensitive against external fields B78416 Low inductance drift overtemperature

Varistors

S07… VDC: 16 V High energy absorption, particularly B72207S1… AUTO (D1) in case of load dump VRMS: 14 V Jump start strength Ctyp: 2.3 nF Operating temperature Imax 8/20 µs: 250 A up to +125 °C (D1)

S10… VDC: 16 … 20 V B72210S1… AUTO (D1) VRMS: 14 … 17 V

Ctyp: up to 5.2 nF

Imax 8/20 µs: 500 A

S14… VDC: 16 … 34 V B72214S1… AUTO (D1) VRMS: 14 … 30 V

Ctyp: up to 10 nF

Imax 8/20 µs: 1000 A

S20… VDC: 16 … 34 V B72220S1… AUTO (D1) VRMS: 14 … 30 V

Ctyp: up to 19 nF

Imax 8/20 µs: 2000 A

CU varistors VR: 16 … 34 V DC Jump-start and load-dump B72650M… C : 600 … 2300 pF protection acc. to ISO 7637, B72660M… R pulse 5 V : 14 … 30 V AC RMS Overvoltage protection in SMT

WLD: 6 … 12 J version of standard disk varistors Case sizes: 3225, 4032 (5 and 7 mm diameter) Qualified acc. to AEC-Q200

Display of ordering codes for EPCOS products The ordering code for one and the same EPCOS product can be represented differently in data sheets, data books, other publications, on the EPCOS website, or in order-related documents such as shipping notes, order confirmations and product labels.The varying representations of the ordering codes are due to different processes employed and do not affect the specifications of the respective products. Detailed information can be found on the Internet under www.epcos.com/orderingcodes.

The following applies to all products named in this publica- 4. In order to satisfy certain technical requirements, tion: some of the products described in this publication may contain substances subject to restric- 1. Some parts of this publication contain statements tions in certain jurisdictions (e.g. because they are about the suitability of our products for certain ar- classed as hazardous). Useful information on this will eas of application. These statements are based on our be found in our Material Data Sheets on the Internet knowledge of typical requirements that are often placed (www.epcos.com/material). Should you have any more on our products in the areas of application concerned. detailed questions, please contact our sales offices. We nevertheless expressly point out that such statements cannot be regarded as binding statements 5. We constantly strive to improve our products. Conse- about the suitability of our products for a particular quently, the products described in this publication customer application. As a rule, EPCOS is either unfa- may change from time to time. The same is true of miliar with individual customer applications or less famil- the corresponding product specifications. Please check iar with them than the customers themselves. For these therefore to what extent product descriptions and speci- reasons, it is always ultimately incumbent on the cus- fications contained in this publication are still applicable tomer to check and decide whether an EPCOS product before or when you place an order. with the properties described in the product specification is suitable for use in a particular customer application. We also reserve the right to discontinue production and delivery of products. Consequently, we cannot 2. We also point out that in individual cases, a malfunc- guarantee that all products named in this publication will tion of electronic components or failure before the always be available. end of their usual service life cannot be completely ruled out in the current state of the art, even if they The aforementioned does not apply in the case of indi- are operated as specified. In customer applications re- vidual agreements deviating from the foregoing for cus- quiring a very high level of operational safety and espe- tomer-specific products. cially in customer applications in which the malfunction or failure of an electronic component could endanger 6. Unless otherwise agreed in individual contracts, all or- human life or health (e.g. in accident prevention or life- ders are subject to the current version of the “Gener- saving systems), it must therefore be ensured by means al Terms of Delivery for Products and Services in the of suitable design of the customer application or other Electrical Industry” published by the German Electri- action taken by the customer (e.g. installation of protec- cal and Electronics Industry Association (ZVEI). tive circuitry or redundancy) that no injury or damage is sustained by third parties in the event of malfunction or 7. The trade names EPCOS, Alu-X, CeraDiode, CeraLink, failure of an electronic component. CeraPad, CeraPlas, CSMP, CSSP, CTVS, Delta- Cap, DigiSiMic, DSSP, ExoCore, FilterCap, FormFit, 3. The warnings, cautions and product-specific notes LeaXield, MiniBlue, MiniCell, MKD, MKK, MotorCap, must be observed. PCC, PhaseCap, PhaseCube, PhaseMod, PhiCap, PQSine, SIFERRIT, SIFI, SIKOREL, SilverCap, SIM- DAD, SiMic, SIMID, SineFormer, SIOV, SIP5D, SIP5K, TFAP, ThermoFuse, WindCap are trademarks reg- istered or pending in Europe and in other countries. Further information will be found on the Internet at www.epcos.com/trademarks.

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