Distribution Limited
Petrol Firewood Processor Operator’s Manual SSA400G
FOR YOUR SAFETY READ AND UNDERSTAND THE ENTIRE MANUAL BEFORE OPERATING THIS MACHINE
Warranty Registration Form
Model: Serial Number: Type of Use: Business / Domestic Name: Business Name: Address: Email Address: Phone Number: Date of Purchase: Place of Purchase: Proof of Purchase enclosed:
For the warranty to be valid the Warranty Registration Form must be completed and returned to Lumag Distribution Limited within 14 days of the purchase, together with a copy of the purchase invoice.
We will use your email to confirm that we have received the completed Warranty Registration Form and contact you about any errors or omissions on the form. We may occasionally use this email address to make you aware of news, technical advice and special offers. If you do not wish to receive such emails please tick this box.
Unit 10, Hatchmoor Industrial Estate, Hatherleigh, Okehampton, Devon EX20 3LP www.lumag-gb.co.uk 01837 811741 Lumag Distribution Limited Company Number: 09267547 VAT Number: GB154566788 Hatherleigh Plant and Tool Hire is a trading name of Lumag Distribution LTD
Lumag Servicing and Maintenance Schedules
To maximise the life of your Lumag machine it needs to be serviced and maintained at every indicated month or operating hour interval, whichever comes first, in accordance with the below Schedules. Please note that failure to service your machine on schedule or use genuine Lumag parts and consumables will result in your warranty being void. Engine Service & Maintenance Schedule
Item Checks/Work Each Use 20hrs 50hrs 100hrs 300hrs (1st Month) (2nd Month) (6th Month) (Yearly)
Engine Oil Check Level X Change X (1) X Air Filter Check X
Clean X (3)
Replace X (4)
Sediment Cup Clean X Spark Plug Check/Clean X Replace X Idle Speed Check/Adjust X (2) Valve Clearance Check/Adjust X (2) Fuel Tank Strainer Check/Clean X (2) Combuster Chamber Inspect/Clean X (2) Fuel Lines Check X (2)
Engine Oil 100ml Lumag Engine 1 Hydraulic Oil 25Litres Lumag Hyd 1
Machine Service & Maintenance Schedule
Item Checks/Work Each Use Weekly 20hrs 50hrs 100hrs 300hrs (1st Month) (2nd Month) (6th Month) (Yearly) Hydraulic Oil Check Level X Change X (1) (2) X (2) Fasteners Tension Check X Clean Machine Clean X All Other Moving Parts & Lubricate X X (2) Cables
1 – First service only, 2 = Should be carried out by your Lumag Dealer, 3 = May need to be done more often in dusty areas & 4 = Replace paper element only Distribution Limited Service & Maintenance Record
Product Details: Model: ______Serial number: ______Purchase Date: ______
Date: Description of checks/work carried out: Parts Used? Parts Invoice Dealers Engineers Engineers Y/N Number: Name: Name: Signature:
Please note that failure to service your machine on schedule or use genuine Lumag parts and consumables will result in your warranty being void Distribution Limited Service & Maintenance Record
Product Details: Model: ______Serial number: ______Purchase Date: ______
Date: Description of checks/work carried out: Parts Used? Parts Invoice Dealers Engineers Engineers Y/N Number: Name: Name: Signature:
Please note that failure to service your machine on schedule or use genuine Lumag parts and consumables will result in your warranty being void
INSIDE
Safety Instructions…………………………3-5
Identification…………………………….....6
Operations………………………………….7
Inspection & Maintenance………………...8-9
Troubleshooting………………………….9-10
Specifications…………….…….…….……11
Exploded View………………………….12-13 Parts List………………………………..14-15
NOTE: Any modification to processor will void any and all warranty.
2
INSIDE
Safety Instructions…………………………3-5
Identification…………………………….....6
Operations………………………………….7
Inspection & Maintenance………………...8-9
Troubleshooting………………………….9-10
Specifications…………….…….…….……11
Exploded View………………………….12-13 Parts List………………………………..14-15
NOTE: Any modification to processor will void any and all warranty.
2
INSPECT √ Closely inspect all components and ensure all exterior bolts are tightened.
√ Contact the freight company that delivered the unit to report delivery damage. INSPECT √ Choose a level surface to operate the firewood processor.
√ Block the firewood processor wheels to prevent unintended movement.
√ Position muffler at least 7 feet from combustible objects. ADD FLUIDS √ Engine is shipped without oil.
√ Before starting engine, fill with SAE 10/30 motor oil.
√ See engine manual for engine oil capacity.
√ Hydraulic reservoir is shipped without oil.
√ When adding oil, use the dipstick to gauge amount.
√ Approximately 5 gallons of AW Type Hydraulic Oil only.
3
OPERATION √ You must be 16 or older to operate this machine.
√ Never tow or operate this processor while under the influence of alcohol, drugs or medication.
√ Wear safety glasses and hearing protection, tight-fitting safety gloves and steel-toe boots.
√ Keep untrained people out of work zone.
√ Only operate the firewood processor in daylight.
√ Never leave the log processor unattended, while the engine is running.
√ Never wear loose clothing when operating the firewood processor.
√ Serious accidents can happen when other people are allowed inside the work zone.
√ Keep everyone else out of the work zone while operating the firewood processor. TOWING √ Be aware of the added length of the firewood processor. √ Never ride or transport cargo on the firewood processor. Wood processor collapsed storage.
√ Drive the vehicle with the wood NOTE: For towing, wheel wood be raised
Processor securely attached and leg would be reinserted from top
4
High-pressure hydraulic fluid can inject under skin resulting in serious injury, including amputation. Ensure all fittings are tight before apply pressure. Relieve system pressure before servicing. Do not check for leaks with hand. Seek immediate medical help if skin if punctured.
RISK OF FIRE & EXPLOSION √ Hot exhaust fumes from engine can cause fire. √ Gasoline is highly flammable and explosive. √ You can be burned or seriously injured when handling fuel.
√ Before adding fuel, stop the engine and keep heat,sprks, and flame away. Do not add fuel when engine is running or still hot. √ Do not smoke near the engine while fueling. √ Do not pump fuel directly into engine at gas station. Static charge can build and ignite fuel. √ Use a safety approved fuel container to transfer gas to the engine. √ Wipe up fuel spills immediately. √ Only store and handle fuel outdoors. Gasoline vapors can ignite if they collect inside and enclosure. Explosion may result. √ Do not change or add to exhaust system. Fire may result. √ Do not touch the muffler as you may get burned. √ Poisonous fumes from engine can kill you. Do not operate indoors.
5
IDENTIFICATION
Key components of your Wood Processor 1. Safety Screen: Stops hydraulic operations when screen is raised. 2. Log Deck: The log deck is angled to help keep the log against the deck wall without operator assistance. 3. Coupler: Attaches the firewood processor to your vehicle. 4. Front Wheel: Used for moving on even, stable ground. 5. Saw Bar Handle: Use the saw bar handle to draw the chain saw down, run the chain, and to move the splitter block forward. 6. Tires: See Specifications for size, max. speed by model. 7. Engine: Air-cooled, powers hydraulic pump. 8. Gear Pump: Moves hydraulic oil through system. 9. Leg: Helps support the firewood processor while operating. Should be pulled out of the sleeve and reinserted from top down while towing.
6
OPERATION 1. Preset the cut-off length using the measuring bar. Loosen the 2 wing nuts and slide the bar to the correct position. Re-tighten the wing nuts. 2. Load a log onto the log cradle and slide into processor until the end of the log touches the measuring bar. 3. Open the ball valve to start the flow of bar oil. 4. Pull the Saw Bar Handle down to engage the chain. 5. Gently pull the Saw Bar Handle downwards with the chain running and cut through the wood. 6. The cut piece will drop into the splitter area, raise Saw Bar Handle and ram will engage. Note: If the log drops in a wrong direction, use Ram Stop to stop the cylinder operation and fix log. 7. Once the log has been pushed through the splitter, The ram will automatically retract. 8. Repeat Steps above to split more logs.
Stub Piece When a stub piece needs to be cut, make sure to cut the short piece off, so that the longer piece is on log deck. This keeps hands away from moving chain.
7
INSPECTION Check the following components EACH TIME the Processor is used. What How HOSES Inspect for exposed wire mesh and leaks. Replace all worn or damaged hoses before starting engine. HYDRAULIC FITTINGS Inspect for cracks and leaks. Replace all damaged fittings before starting engine. NUTS&BOLTS Visually Check for loose bolts. MOVING PARTS Clear debris. RAM VALLEY Clean Sawdust from slider area after every use to prevent possible jamming Grease Ram slider & saw chain engagement roller/pad every use. CHAIN Check saw chain for sharpness and correct tension. BAR OIL Ensure Bar Oil tank is full. CONVEYOR If Conveyor Belt is not centered on pulleys, use adjusting bolts to correct position of belt. MAINTENANCE Before maintenance, the Processor must be placed in maintenance mode:
√ Turn off engine.
√ Move the saw bar handle down and up multiple times to relieve hydraulic pressure
After performing maintenance, make sure all guards, shields, and safety features are put back in place. Failure to follow this warning can result in serious injury. Refer to the engine owner’s manual for engine maintenance.
8
Every 10Hours of Operation √ Nuts & Bolts: Tighten all bolts, including motor mounts & large nut on hydraulic ram. √ Grease: Grease 3 conveyor bearings as well as wheel hubs and log rollers. √ Engine Oil: Check level and cleanliness use 10/30 oil. √ Hydraulic Oil: Check level and cleanliness use AW Series Hydraulic Oil only. √ Air Filter: Check & clean engine air filter if necessary.
Failure to do regular maintenance will void warranty. Only use AW Series
Hydraulic Oil. Use of any other oil will Void All Warranties.
TROUBLESHOOTING
Problem Cause
Cylinder rod will not move A, D, E, H, J
Slow cylinder rod speed when A, B, C, H, I, K, L extending or retracting Wood will not split or splits extremely A, B, C, F, I, K slowly
Engine bogs down during splitting G, L
Engine stalls under low load condition D, E, L, M, O
9
Cause Description Solution Description
A- Insufficient oil to pump Check oil level in reservoir
B- Air in oil Check oil level in reservoir
Check pump inlet hose for blockage or C- Excessive pump inlet vacuum kinks Flush and clean the processor hydraulic D- Blocked hydraulic lines system Flush and clean the processor hydraulic E- Blocked control valve system
F- Low control valve setting Adjust control valve with a pressure gauge
G- High control valve setting Adjust control valve with a pressure gauge
H- Damaged control valve Return control valve for authorized repair
I- Internal control valve leak Return control valve for authorized repair
J- Internal cylinder leak Return cylinder for authorized repair
K- Internally damaged cylinder Return cylinder for authorized repair
L- Engine control out of adjustment Adjust idle control nuts
M- Engine is loaded during idle down Use shorter log length(24” or less) to allow mode engine to speed up before contact N- Coupler between engine and hydraulic Ensure the rubber coupler is in place and pump disconnected tighten hex screw
O- Dirty air filter Clean or replace filter
10
MODEL SPECIFICATIONS
Model: SSA400G
Engine: 13HP Lifan gasoline engine
Maximum Splitting Force: 10Ton
Bar: 18in.
Chain: 72section
Hydraulic Oil Capacity: 27L
Max. Log Length: 55cm
Max. Log Diameter: 40cm
Conveyor belt width: 15cm
Conveyor length: 3.2m
Pump for Saw Motor: 308
Hydraulic Cylinder Stroke: 55cm
Cycle Time: 9second
Max. Towing Speed: 45MPH
Note: The manufacturer reserves the right to make improvements in design and/or changes in specification at any time without incurring any obligation to install them on units previously sold. Any modification to Processor will void all warranty. Failure to do regular maintenance or used approved oil type will void warranty.
11 Distribution Limited
PART DRAWINGS
FOR YOUR SAFETY READ AND UNDERSTAND THE ENTIRE MANUAL BEFORE OPERATING THIS MACHINE
EXPLODED VIEW
12
13
No. Model Qty. No. Model Qty.
1 European head cover 1 33 Coupling B 1
2 Tow bar 1 34 Pump bracket 1
3 M12x80 Bolt 2 35 M8x35 Socket head cap screw 8
4 Hydraulic cylinder 1 36 3/4 Hose joint 1
5 M12 Lock nut 20 37 Compound gasket Φ27 1
6 Φ12Pad plate 30 38 ZG1/2 Connector 1
7 M12X45 Round head hex socket screw 2 39 Filter 1
8 Push plate 1 40 G3/4-G1/2 Connector 3
9 M10 Lock nut 13 41 M6X25 Hex socket head cap screw 2
10 Φ10 Pad plate 16 42 Φ6 Spring washer 6
11 M10x70 Bolt 4 43 Φ6 Pad plate 63
12 Manual guide wheel 1 44 Return oil filter 1
13 Roller shaft 2 45 T-joint 2
14 Roller 260 2 46 M6 Lock nut 52
15 Support leg pin 1 47 M6X60 Bolt 2
16 Φ4 Spring pin 3 48 CHG Valve 1
17 Support leg pin 1 49 Compound gasket Φ20 3
18 M12 Nut 11 50 CHE Valve 1
19 M12X30 Bolt 4 51 Hydraulic hose fitting B 7
20 2-G1/2 Connector 3 52 Axle nut 2
21 Oil pump 1 53 12" Rubber wheel 2
22 M8x25 Bolt 5 54 Φ3x35 Cotter pin 7
23 Φ8 Spring washer 20 55 M8 Lock nut 8
24 Φ8 Pad plate 26 56 M8X70 Bolt 4
25 M8X10 Set screw 4 57 Fender 2
26 M6X10 Set screw 1 58 Axle 1
27 M10X55 Bolt 4 59 M6X16 Bolt 4
28 Rubber shock pad 4 60 Oil cap 1
29 Gasoline engine 1 61 O-Ring Φ65x3.55 1
30 Engine spacer sleeve 1 62 Wedge 1
31 Coupling A 1 63 Caliper plate 1
32 Coupling washer 1 64 Caliper holder 1
14
No. Model Qty. No. Model Qty. 65 M6X35 Bolt 7 103 Main frame 1 66 Conveyor fixed pin 2 104 Wedge spacing board 1 67 Φ3 Spring pin 4 105 M12X35 Bolt 6 68 Bolt 2 106 Block 1 69 M12X110 Bolt 2 107 UCFLU205 2 70 Chainsaw handle 1 108 Torsional spring inner sleeve 1 71 M10X50 Bolt 1 109 Roller carriage supporting tube 1 72 M10x30Bolt 2 110 Oil filler cap 1 73 M12X35 Round head hex socket screw 2 111 Roller carriage 1 74 Hopper A 1 112 Compound Φ16 6 75 Hopper support leg 1 113 Log presser 1 76 Hopper support leg shaft 2 114 Chainsaw cover 1 77 Hopper B 1 115 Frame guard 1 78 Conveyor (length:6800mm) 1 116 M6X16 Big round head bolt 39 79 Adjusting lever 2 117 Hopper joint pin 2 80 Adjusting bracket 1 118 UCFLU204 3 81 Roller A 1 119 Φ25 Ring-shield 2 82 Conveyor connecting plate 13 120 Roller B 1 83 Chainsaw pump 1 121 Roller B back shaft 1 84 Pump joint 2 122 Key 8x30 1 85 M8X50 Hex socket head cap screw 6 123 Adapter sleeve 4 86 M10 Nut 3 124 Gerotor motor 1 87 M10X40 Bolt 6 125 M12X45 Bolt 2 88 Φ12 Spring washer 1 126 High-pressure oil hose 10 89 M12X50 Bolt 4 127 Low-pressure oil hose 3 90 Motor bracket 1 128 M6x16 Cross recessed countersunk head screw 2 91 Chain wheel 1 129 M6X16 Round head hex socket screw 3 92 Chain wheel washer 1 130 Oil filler cap A 2 93 Bracket 1 131 Grease box 1 94 M8X50 Bolt 2 132 1/4 Pipe clip (elbow) 2 95 Adjusting rivet 1 133 Φ8 Plastic pipe 1 96 M6X60 Hex socket head cap screw 2 134 Ball valve 1 97 Chainsaw plate 1 135 3/8 Pipe joint 1 98 Chainsaw blade 1 136 M8X60 Bolt 4 99 Wedge lifting handle 1 137 CHG2 Valve 1 100 Wedge lifting shaft 1 138 G1/2-3/8 Pipe joint 6 101 Wedge lifting spring 1 139 4003 Tong 1 102 Lifting lever 1
15 Unit 10, Hatchmoor Industrial Estate, Hatherleigh, Okehampton, Devon EX20 3LP www.lumag-gb.co.uk 01837 811741
Lumag Distribution Limited Company Number: 09267547 VAT Number: GB154566788 Hatherleigh Plant and Tool Hire is a trading name of Lumag Distribution LTD