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Automated Gage, Accessory & Software Automated Gage, Accessory & Software Solutions for Electric and Hybrid Vehicles 1 AUTOMATED GAGE AND ACCESSORY AUTOMATED SIZE, FORM & PROFILE GAGES SOLUTIONS FOR NEW ENERGY Model 911 Automated Metrology Systems The Adcole Model 911 helps organizations improve VEHICLE (NEV) MANUFACTURING. part quality, reduce scrap, and increase manufacturing efficiency. The 911 gage is available in 610mm (24”), Whether you are manufacturing parts for pure 920mm (36”), 1530mm (60”), 2290mm (90”), 2670mm (105”) part capacities, offering an automated metrology battery electric, mild hybrid or plug-in hybrid solution for every manufacturing need. The versatile 911 vehicles, Adcole has automated gaging solu- gage is durable and ready for use on the shop floor as tions for your high-performance manufactur- well as the quality control lab. ing needs. Engineered to provide accurate and Benefits of the 911 gage include: repeatable data, Adcole metrology solutions provide electric motor, gearbox/transmission, • Reduces labor and material costs with superior gage output, balance, eccentric and other shaft accuracy and reliability manufacturers certainty that key production • Eliminates operator error with one button testing, specifications can be held. Manufacturing tol- concise pass/fail inspection reports, and more • Measures multiple part types and complex geometries erances as low as single-micron (μm) levels • Provides numerical and graphical representation of can be supported with accuracy capabilities complex metrology data The Model 911 is available in different length capacities reaching sub-micron performance. With elec- • Enables manufacturers to measure multiple part tric motor rotation speeds escalating toward types using a flexible gage platform 20,000 RPM and beyond, Adcole gages are • Available with optional LightSCOPE™ and DiaMetric™ Follower System (see following details) uniquely capable of providing the quality con- trol data necessary to build tomorrow’s sophis- ticated NEVs. 1302, 1304 & 1306 High-Speed, multi- Some key parameters that Adcole gages In addition, linear features are also head Horizontal Gages and accessories can evaluate for NEV offered, such as: Model 1302/04/06 gages are horizontal, multi-head manufacturers include: • Axial locations Cylindrical Coordinate Measuring Machines (CCMM) that • Bearing diameter • Axial scans of bearing surfaces to provide extremely accurate manufacturing measurement • Roundness detect bearing crowning or barreling data for rotating components at a higher throughput • Straightness • Parallelism than single-head models. • Chatter • Perpendicularity Manufacturers choose these gages for fast inspection speeds in a flexible platform for performing audit gage • Surface roughness The ability to accurately measure non-round, or high-speed in-line production gage tasks. Changing eccentric features, and hard-to-detect grind- between part types is simple with programable follower er issues such as chatter is a key part of the positions and an optional power tailstock. 1302/04/06 gages can be outfitted for automatic loading/unloading Adcole solution for NEV requirements and sets 1302 dual-head gage Adcole apart from other metrology solution via a gantry or robot. providers. Evaluating each of these parame- ters is essential for fabricating quiet, efficient, Benefits of the 1302/04/06 gage include: and durable NEVs. Both horizontal and vertical gages can • Supports 2–4 independent measuring heads that can measure parameters such as, but not move to positions for easy part load/unload limited to; • Measures up to 60 parts per hour • Bearing diameter • Axial locations • High sample rate of 3600 data points per revolution (every 1/10 of a degree) • Chatter • Parallelism • Simple and user-friendly programming • Roundness • Perpendicularity • Can be outfitted for audit tasks or inline production • Straightness operations 2 3 AUTOMATED SURFACE ADCOLE METROLOGY SOFTWARE ROUGHNESS GAGES 3D Color Map Software—Part Inspection This proprietary software solution provides the means to Solution specify the linear scan reduction method for determin- Model 1000 and 1000-Z Automated Surface Finish Systems ing the area for straightness, concavity and convexity, Through decades of software development combined including two edge sections for material build-up. The Adcole Model 1000 and 1000-Z gages are our most with Adcole’s unique and comprehensive applications ex- advanced automated systems for measuring surface pertise, Adcole’s suite of software offerings enable man- roughness and finish on shafts and other cylindrical ufacturers to drill-into measurements for benefits that components. These models are pre-programmed for transcend typical gage results. Capabilities range from simple operation to aid in repeatable and optimized visible cues of manufacturing results, to grinder perfor- workflows. In addition to its unprecedented accuracy, mance improvement through process loop feedback, and this product is also the fastest system for taking critical even unique filtering capabilities to reduce the effect of surface finish measurements. dirt in the environment, Adcole offers a wide-range of The 1000 Gage offers precise surface software designed to improve quality, productivity and The Model 1000 Gage includes horizontally and verti- roughness measurement for cylindrical components profitability unique to your operations. cally configured Taylor Hobson non-skidded probes for The Model 1000-Z features both optical and tactile tactile surface finish measurements on multiple surface measuring heads for high precision surface measurement The Adcole 3D Color Map software helps organizations Material Build-Up and Advanced Straightness locations. In addition to the tactile capabilities of the of turned parts improve their manufacturing process by quickly reveal- software is used to detect “material build-up” on standard Model 1000, the Model 1000-Z adds a Zygo ing non-conformity issues that are often overlooked in the leading or trailing edge of a linear scan non-contact optical interferometer probe for 3-dimen- standard audit measurements. 3D Color Map Software is sional surface finish measurement capabilities, allowing engineered to enable users to fully error-map camshaft, Material build-up and advanced straightness for more complex surface finish analysis and access to crankshaft, camshaft tubes, pump rings, and spline com- software measures the following parameters: features not accessible by standard tactile probes. ponents. The 3D inspection software tool reports round- ness, profile, and size error run parameters, plus many Barreling Maximum Error per Region other parameters. Benefits of the 1000 gage include: Concavity Minimum Error per Region Straightness • Easy-to-use operator interface and software Convexity Profile Error • Windows-based interface for flexibility and compatibility Asperity Removal Software • High data density: 2000 data points per mm An asperity is a small projection from the surface such • Self-contained, sealed and air-conditioned operator console for both shop floor and lab environments as dirt which produces a measurement result that is not intended to be a part of the component that is being mea- • Simple menu-driven utility programs for making changes or setting up a new part sured. Adcole Corporation’s Asperity Removal Software can fliter dirt measurements from radial and linear data, based • Statistical data can be maintained for process control or forwarded to centralized SPC data collection point The 1000-Z non-contact interferometric probe greatly on the definitions set up by the operator. expands on the measurement capabilities from the • Stylus tips are calibrated and verified using a multi- diamond tipped contact probe of the standard Asperity removal eliminates defined dirt spikes by averaging patch master Adcole 1000 gage data points on either side of the dirt spike, and connecting • Gage sits on isolator mounts to eliminate objection- the points. With the dirt removed, the refined error data able vibration can focus on the real variance from the nominal values. • Fast cycle times permits more parts to be inspected per shift 3D Color Map software enables users to troubleshoot production issues with graphical rendering of the part Model 1000-Z additional enhancements: Material Build-Up & Advanced Straightness Software • Both tactile and optical, non-contact surface finish inspection within the same machine package Adcole Material Build-Up & Advanced Straightness soft- • Precise laser Interferometer provides 0.005 μm ra- ware is an advanced linear scan data analysis package. dial resolution for very accurate optical surface finish The software is used to detect any “material build-up” on measurements the leading or trailing edge of the scan. Material build- • Offers quantifiable means to measure parameters up is usually found in a zone outside of the straightness such as waviness that standard roughness measure- calculation range. ment systems cannot measure Intuitive user interface for easy programming and Asperity removal eliminates dirt spikes by results reporting averaging data points on either side of the dirt 4 spike, and connecting the points 5 ADCOLE METROLOGY SOFTWARE C0NTINUED ADCOLE GAGE ACCESSORIES REAL TIME FFT Chatter Analysis LightSCOPE™ Automated Optical DiaMetric™ Follower Solution Measurement System The DiaMetric follower system enables NEV manufactur- Chatter is the undulating pattern of marks on a ma- ers to obtain 5 times greater accuracy, achieving sub-
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