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Extravehicular Activity • Lecture #24 – November 19, 2020 • Full pressure suits and high-altitude aviation • Early human space program • Operational suits • Interfaces to habitats and rovers • Applications to ENAE 484 Spring 2021

© 2020 David L. Akin - All rights reserved http://spacecraft.ssl.umd.edu U N I V E R S I T Y O F ENAE 483/788D - Principles of Space Systems Design MARYLAND 1 Spacesuit Functional Requirements A suit has to • Provide thermal control • Provide a breathable atmosphere • Hold its shape • Move with the wearer • Protect against external threats • Provide communications and data interactions

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 2 Wiley Post - B. F. Goodrich, 1934

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 3 “Tomato Worm” Suits - c. 1940

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 4 XMC-2 Full Pressure Suit (ILC - 1955)

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 5 Flat Panel Joint

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 6 Rolling Convolute - Blade Joint

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 7 Rolling Convolute Arm

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 8 Toroidal Joint Construction

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 9 Toroidal Joint Actuation

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 10 Role of Neutral Axis Restraints

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 11 Soft Goods - Hardware Interfaces

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 12 Mercury Space Suits

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 13 Gemini Pressure Suits

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 14 Grumman Lunar Suit Concept - 1962

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 15 JHU Suit Concept (1964)

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 16 Apollo Suit Contest

AX1C AX6H AX5L U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 17 U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 18 Skylab A7L-B

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 19 Skylab A7L-B

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 20 Advanced Crew Escape Suits (ACES)

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 21 Shuttle Launch and Entry Suit (LES)

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 22 Boeing Starliner Launch & Entry Suit

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 23 SpaceX Launch & Entry Suits

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 24 Extravehicular Mobility Unit (EMU)

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 25 Existing Pressure Suits (~1990)

EMU AX-5 Mark III Orlan Hamilton- NASA Ames NASA Russia Standard JSC

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 26 ESA/Russian Suit Sizing

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 27 Shuttle EMU Sizing

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 28 Liquid Cooling Garment Designs

U.S. (ILC-Dover) Russian U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 29 Pressure Suit Helmet Designs

Spherical Bubble Fixed Helmet Hemispherical with External with Faceplate Bubble Helmet Visor

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 30 Pressure Suit Entry Systems

Waist Entry

Rear Entry

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 31 Hard Suits - Not a New Idea (1882)

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 32 Litton RX-1

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 33 Wedge Joint Operations

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 34 NASA Ames AX-1 Hard Suit

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 35 AX-1 Dual Planar HUT Entry

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 36 AX-1 Ingress

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 37 AX-3 Suit Ingress

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 38 AX-3 Hybrid Suit

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 39 AES Experimental Suit

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 40 AES Shoulder and Elbow Articulation

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 41 NASA Ames AX-5 Hard Suit

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 42 Mark III Suit (JSC)

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 43 Comparative Suit Evaluations - 25 Years Ago

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 44 Spacesuit Design and Testing (NASA)

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 45 Results of Reach Envelope Testing

Single Hand Frontal Dual Hand Frontal

Left Hand Lateral Right Hand Lateral

U N I V E R S I T Y O F MARYLAND 46 Space Systems Laboratory Joint Torque Measurements (example)

U N I V E R S I T Y O F MARYLAND 47 Space Systems Laboratory Comparative Evaluation Conclusions • Both suits fully capable of all tasks, and comparable in performance to EMU • AX-5 had more flexible lower torso, no restoring forces for limb motions • Crew preferences: – Objected to “programming” of multi-roll joints in AX-5 – Preferred soft components in elbows, knees, and feet – Did not think flexibility in lower body was desirable • AX-5 was (apparently) heavier and required greater stowage volume • Soft goods on Mk. III had limited operating lifetimes

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 48 Results of Comparative Assessment • Point was moot - insufficient funding was available for next-generation suit • EMUs adopted as standard U.S. suit on ISS • NASA Ames suit development program terminated by the mid-1990’s • All suit development since that time has focused on soft or hybrid suit concepts

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 49 Rear-Entry Suit Donning

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 50 Waist-Entry I-Suit (ILC)

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 51 Waist-Entry Suit Donning

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 52 Recent(?) NASA Suit Developments

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 53 Z-1 Experimental Suit (JSC)

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 54 NASA Z-2 Suit Concepts

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 55 NASA Z-2 Crowd-Sourced Design

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 56 Modified ACES EVA Suit

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 57 Exploration EMU (xEMU)

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 58 xEMU Capabilities (1)

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 59 xEMU Capabilities (2)

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 60 Voshkhod Airlock (Inflatable)

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 61 Space Shuttle Airlock (External)

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 62 Space Shuttle Airlock Interior

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 63 EMU in Shuttle Airlock

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 64 ISS Quest Airlock

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 65 ISS Quest Airlock Interior

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 66 Suit Donning in Equipment Lock

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 67 Dimensions of ISS Crew Lock

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 68 ILC Inflatable Habitat and Airlock

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 69 Honeywell Inflatable Airlock (axial)

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 70 LSAT Airlock • 5.5 m3 • Air density 0.6664 kg/m3 (8 psi with 32% O2)

• Loses 0.128 kg of O2, 0.272 kg of N2 per depress • Depress time 0.7 hrs

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 71 UMd Inflatable Airlock (484 Spr. 2019)

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 72 LSAT Suitlock

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 73 Z-1 Suit in Suitport Test

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 74 Suitport in NASA SEV Rover

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 75 Suitport Ingress/Egress Volume Rqmts.

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 76 Suitlock, Suitport Consumables • Suitlock

– 0.123 kg O2

– 0.229 kg N2 – 50 min depress time • Suitport

– 0.016 kg O2

– 0.030 kg N2 – 2 min depress time

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 77 EVA Optimum Work Envelope

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 78 EVA Gloved Hand Access Requirements

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 79 EVA on Ceres?

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 80 Maneuvering Unit EVA

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 81 Lockheed-Martin “Spider Suit”

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 82 Space Utility Vehicles

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 83 References • Kenneth S. Thomas and Harold J. McMann, US Spacesuits - Springer-Verlag, 2006 • Gary L. Harris, The Origins and Technology of the Advanced Extravehicular - AAS History Series, Volume 24, American Astronautical Society, 2001

U N I V E R S I T Y O F Extravehicular Activity ENAE 483/788D - Principles of Space Systems Design MARYLAND 84