Semi-Automatic Pad Printing and Packaging Unit for SF Lenses
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Semi-Automatic Pad Printing and Packaging Unit for SF Lenses The Pad Printing and Packaging Unit for Semi-Finished Lenses is designed to identify, pad print, and package semi-finished lenses into boxes. The machine doesn’t require a manual positioning by the operator, but rather utilize the PPOS system to detect the micro-engravings or segment line and identify the lens by reading the identification code. The inspected lenses are pad printed and then packaged into boxes with or without plastic cup (one possibility per machine). The basic machine is designed with four box magazines and one cliche plate with options for up to five extra cliche plates, permitting a large flexibility in image choice. A pad cleaning system is provided to ensure perfect markings by removing unwanted ink residues prior to each lens printing. A proficient operator can achieve a throughput of 300 lenses per hour. Main Technical Benefits Options Features Specifications 1. PPOS (positioning, identification, by reading of Range • 1 operator • Single vision check (thicknes measurement, addition, product logo, eyes + base & addition at the diameter and convex curvature check) • Easy to set up for a new product lens edge) + diameter measurement • Diameter : 70 to 85 mm (depending on box size) • Additionla ink units (maximum 5) • Convex base : 0 to 10D • Very fast calibration after cliche change 2. Robotized pad printing 1 cliche (optional: 5 extra • Centre thickness : 7 to 15mm • Pad cleaning system cliche plates • Edge thickness : 4 to 25mm • High capacity • Cosmetic inspection black box 3. Plastic cup magazines (8 magazines) • Maximum height : 30mm (depending on the box • High accuracy size) • Exit conveyor for bulk pack 4. Box magazines (4 magazines) • Complete analysis of engravings Pad printing accuracy: • Laser engraving (Excimer) 5. Box forming station • No «mispack» with barcode scanning of cups, - concentricity : 0.5mm boxes and labels 6. Labelling station - parralelism : 0.5° • Pad printing alignment check with the reference 7. Exit conveyor Plastic cups marks 8. 3 barcodes scanners for cups, boxes and labels - Square : 82x82mm • Pad printing identification check checks - Height : 15 to 32mm • Statistics reports 9. Pad printing alignment check with the reference Box marks - Square : 83x83mm • Feedback on production - Height : 30mm 10. Pad printig identification check • Connection with the main-frame computer Label • Remote maintenance - Width : 64mm 01/2011 Type : MTESF - Height : 40mm • No manual positioning 1 dimension to be defined Cycle time : 300 lenses/hour without batch change The sale of all of Automation & Robotics products is subject to Parc industriel de Lambermont Tél.: +32 (0)87 322 323 T.V.A.: BE 0423.637.107 the company’s applicable Warranty and Limitations of Warranty Rue des Ormes 111 Fax: +32 (0)87 310 406 R.P.M.: Verviers and to the company’s Standard Terms and Conditions of Sale. B-4800 Verviers - Belgium e-mail: [email protected] www.ar.be.