Coal Mine Methane Recovery: a Primer
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Coal Mine Methane Recovery: A Primer U.S. Environmental Protection Agency July 2019 EPA-430-R-09-013 ACKNOWLEDGEMENTS This report was originally prepared under Task Orders No. 13 and 18 of U.S. Environmental Protection Agency (USEPA) Contract EP-W-05-067 by Advanced Resources, Arlington, USA and updated under Contract EP-BPA-18-0010. This report is a technical document meant for information dissemination and is a compilation and update of five reports previously written for the USEPA. DISCLAIMER This report was prepared for the U.S. Environmental Protection Agency (USEPA). USEPA does not: (a) make any warranty or representation, expressed or implied, with respect to the accuracy, completeness, or usefulness of the information contained in this report, or that the use of any apparatus, method, or process disclosed in this report may not infringe upon privately owned rights; (b) assume any liability with respect to the use of, or damages resulting from the use of, any information, apparatus, method, or process disclosed in this report; or (c) imply endorsement of any technology supplier, product, or process mentioned in this report. ABSTRACT This Coal Mine Methane (CMM) Recovery Primer is an update of the 2009 CMM Primer, which reviewed the major methods of CMM recovery from gassy mines. [USEPA 1999b, 2000, 2001a,b,c] The intended audiences for this Primer are potential investors in CMM projects and project developers seeking an overview of the basic technical details of CMM drainage methods and projects. The report reviews the main pre-mining and post-mining CMM drainage methods with associated costs, water disposal options and in-mine and surface gas collection systems. Updates from previous EPA reports include advances in mining and CMM drainage techniques, directional drilling technologies (from the surface and in-mine), costs of the various drainage methods, and references to the latest research papers and presentations covering CMM drainage issues. i CONTENTS Acknowledgements, Disclaimer, Abstract ......................................................................... i Glossary of Terms .............................................................................................................. v Abbreviations .................................................................................................................... vii 1. Introduction ................................................................................................................... 1 1.1 Coal mining practices ................................................................................................. 3 1.2 Methane generation, retention and migration in coal................................................... 4 1.3 Emissions of methane in coal mines ........................................................................... 5 1.4 Methane control by ventilation .................................................................................... 6 1.5 Overview of methane drainage practices .................................................................... 7 2. CMM drainage techniques to reduce in-situ gas content ........................................... 8 2.1 Vertical wells .............................................................................................................. 8 2.1.1 Planning and design .......................................................................................... 10 2.1.2 Well bore completion ......................................................................................... 11 2.1.3 Stimulation technologies .................................................................................... 13 2.1.4 Gas content reduction and production ............................................................... 16 2.1.5 Costs ................................................................................................................. 17 2.2 Horizontal in-seam boreholes ................................................................................... 17 2.2.1 Short holes ........................................................................................................ 18 2.2.2 Long holes ......................................................................................................... 19 2.2.3 Superjacent boreholes ....................................................................................... 23 2.3 Surface-drilled directional boreholes ......................................................................... 23 2.3.1 Directional borehole drilling techniques .............................................................. 24 2.3.2 Gas content reduction and production ............................................................... 27 2.3.3 Costs ................................................................................................................. 28 2.4 Water disposal .......................................................................................................... 28 2.4.1 Water disposal options ...................................................................................... 29 3. CMM drainage techniques to recover gob gas ......................................................... 32 3.1 Vertical gob wells ...................................................................................................... 34 3.1.1 Planning and design .......................................................................................... 34 3.1.2 Gob well completion .......................................................................................... 35 3.1.3 Gob gas production and quality ......................................................................... 36 ii CONTENTS 3.2 Cross-measure techniques ....................................................................................... 38 3.2.1 Planning and design .......................................................................................... 39 3.2.2 Recovered gas quality and production ............................................................... 42 3.3 Superjacent techniques ............................................................................................ 43 3.3.1 Overlying or underlying galleries ........................................................................ 43 3.3.2 Directionally drilled gob boreholes ..................................................................... 45 4. Gas gathering and collection ..................................................................................... 48 4.1 Underground gas collection systems ........................................................................ 48 4.1.1 Pipelines ............................................................................................................ 48 4.1.2 Safety devices ................................................................................................... 49 4.1.3 Water separation ............................................................................................... 50 4.1.4 Monitoring and control ....................................................................................... 50 4.1.5 Underground gas movers .................................................................................. 51 4.2 Surface gas collection systems ................................................................................. 51 4.2.1 Pipelines ............................................................................................................ 52 4.2.2 Compression ..................................................................................................... 52 4.2.3 Gas processing .................................................................................................. 52 5. Summary ...................................................................................................................... 54 5.1 Benefits of CMM drainage for coal mines ................................................................. 54 5.2 Environmental benefits of CMM drainage ................................................................. 56 6. References ................................................................................................................... 58 iii EXHIBITS Exhibit 1: Global methane emissions from coal mining (2010) ........................................... 2 Exhibit 2: Retreat longwall mining ...................................................................................... 4 Exhibit 3: Methane migration in coal ................................................................................... 5 Exhibit 4: Typical ventilation configuration at a U.S. longwall mine ..................................... 6 Exhibit 5: Typical vertical well setup ................................................................................... 9 Exhibit 6: Major U.S. CBM basins .................................................................................... 10 Exhibit 7: Under-reamed CBM completion ....................................................................... 13 Exhibit 8: Hydraulic fracturing schematic .......................................................................... 14 Exhibit 9: Schematic plan view of short horizontal boreholes in longwall panels ............... 19 Exhibit 10: Longhole drilling from within a mine entry ......................................................... 20 Exhibit 11: Plan view of horizontal methane drainage borehole patterns modeled for degasification of a longwall panel (not to scale) ...............................................