© 2014 Pressure Systems International, Inc. All rights reserved.
Commercial Truck Tires & Intermodal What is important?
Al Cohn, Director New Market Development & Engineering Support PSI, San Antonio, Texas © 2014 Pressure Systems International, Inc. All rights reserved.
• Headquarters & manufacturing facility – San Antonio, TX
• Achieved standard position in over 70% of top 200 commercial fleets
• 50% market share with OE trailer/chassis manufacturing
• Approximately 1.5 million trailers/chassis worldwide running with PSI
• Established markets & shipped product to 46 countries
• Purchased Leading Producer of TPMS Systems, TST, based out of Atlanta, Georgia in early 2017
© 2014 Pressure Systems International, Inc. All rights reserved. Agenda
•Tires & Inflation Pressure •Greenhouse Gas Emissions Rulemaking – Phase 2 •Automatic Tire Inflation
© 2014 Pressure Systems International, Inc. All rights reserved. Tires 101
4 Tires taken very seriously!!! © 2014 Pressure Systems International, Inc. All rights reserved. Chassis Tire Pricing – Bias & Radial (10.00-20 & 11R22.5)
• 11R22.5 (LR G) Cooper - $210 including FET
• 10.00-20 Chinese Interstar = $171 + $18(tube) + $4.50(flap) • = $193.50
8.5% price premium for radial versus bias with tube/flap
6 © 2014 Pressure Systems International, Inc. All rights reserved. Chassis Bias Tire Retread Prices • Retread 10.00-20 (cap/casing)…$153 • Retread 10.00-20 cap only……….$86
Chassis Radial Tire Retread Prices • Retread 11R22.5 (cap/casing)…$190 • Retread 11R22.5 cap only……….$95
7 © 2014 Pressure Systems International, Inc. All rights reserved.
Tubeless Radial Tire Advantages
• Easy of mounting • Reduction of parts inventory • Improved fuel economy (lower rolling resistance) • Reduction of punctures & blow outs • Improved safety • Higher removal miles • Improved retreadability 9
© 2014 Pressure Systems International, Inc. All rights reserved. Load/Inflation Issues Bias & Radial • 10.00-20 Load Range G – 14 PR: 5355 lbs @ 90 psi– LR G
• 11R22.5 Load Range G: 5840 lbs @105 psi – LR G
The equivalent radial tire has a 9% higher load capacity versus the bias tire – higher safety factor 10
© 2014 Pressure Systems International, Inc. All rights reserved.
Tires & Inflation Pressure
-Tire underinflation is the biggest factor in reducing tire fuel economy, lower miles & retreadability © 2014 Pressure Systems International, Inc. All rights reserved. Air is what Carriers the Load
ressure 12
© 2014 Pressure Systems International, Inc. All rights reserved. Inflation Pressure & Tires
# 1 Maintenance Issue is Tire Inflation Pressure It takes too long to check Get Dirty Inside Dual Difficult to Reach Inflation Gauges are Inaccurate Lose Valve Cap after Pressure Check Valve Cores Stick in the Cold and Lose Air Chassis/Trailer Tires typically have the worst air pressure
© 2014 Pressure Systems International, Inc. All rights reserved. Load/Inflation Tables Choosing the Proper Pressure
http://us-tra.org/ 11R22.5 rated at 5840 lbs @105 psi At 5,675 lbs the 10.00-20 is rated at 90 psi © 2014 Pressure Systems International, Inc. All rights reserved.
LOAD Same trailer tire at various loads/inflation
LIGHT
Medium
Heavy
70 to 110 psi © 2014 Pressure Systems International, Inc. All rights reserved.
The #1 Cause
of Road Breakdowns © 2014 Pressure Systems International, Inc. All rights reserved.
TIRES TIRES TIRES © 2014 Pressure Systems International, Inc. All rights reserved. Why Do Truck Tires Lose Air • Osmosis through the casing • 1 to 3 PSI/Month statically • 60% increase in osmosis – dynamically (1.6 – 4.8 PSI) • Depends on tire materials & construction
• Tread Punctures
• Sidewall Damage • Impact Breaks
• Leaking Valve Stems/Cores
Slow leaking punctures in the tread is the #1 reason why tires lose air 20
© 2014 Pressure Systems International, Inc. All rights reserved. Air Pressure Statistics
100 psi +/- 5 100 psi +/- 4
100 psi +/- 3
100 psi +/- 2
100 psi +/- 1 21
© 2014 Pressure Systems International, Inc. All rights reserved. Tire Underinflation
Only Leads to Problems & Increased Fleet Costs
Irregular wear leads to premature removal
Tire punctures increase
. Longer footprint
. Rubber becomes hot & “softer”
Tire casings become hot from overflexing, which reduces retreadability
Fuel economy drops significantly 21 22
© 2014 Pressure Systems International, Inc. All rights reserved. Tire Inflation & Fuel Economy 4 2 SAE 0 Fuel test conditions -2
lecture, Thomas L. Ford, Goodyear Rubber Tire &
-4 Buckendale -6 Under inflated Spec inflation -8 % Change in Fuel Economy
-10 50 60 70 80 90 100 110 Tire Inflation Pressure (psi) pg.Heavy 69 DutyTruck Tire Engineering SAE Tires under-inflated by 10 psi = 1.5% poorer fuel economy Company © 2014 Pressure Systems International, Inc. All rights reserved. TMC Bias Tire Book © 2014 Pressure Systems International, Inc. All rights reserved. Why Made Codes (Tire Related) • 08 Missing • 09 Slick Tread • 10 Separated Cap • 11 Blister, Knots • 13 Run Flat • 14 Cut, Torn • 15 Flat Tire • 17 Weather Cracking / Channel Crack • 20 Correct Improper Repair • 34 Slid Flat
© 2014 Pressure Systems International, Inc. All rights reserved.
www.atabusinesssolutions.com © 2014 Pressure Systems International, Inc. All rights reserved. Irregular Wear – Trailer/Chassis Tires
Under-inflation is the major contributor to irregular wear 27
© 2014 Pressure Systems International, Inc. All rights reserved. Tire Footprints 100,90,80,& 70 psi @ 4250 pounds 18% more rubber at 70 psi 3.5% negative impact on fuel economy
100 PSI 90 PSI 80 PSI 70 PSI 7” long 7 ¼” long 7 ¾” long 8 ¼” long
100 96.4 89.3 82.0 Rating Rating Rating Rating © 2014 Pressure Systems International, Inc. All rights reserved. Perfect Analogy – Footballs & Tires © 2014 Pressure Systems International, Inc. All rights reserved. Footballs need PSI NFL Football spec is 13 +/- 0.5 psi © 2014 Pressure Systems International, Inc. All rights reserved. Football Gauges Football pressure ranged from 11 to 13 psi depending on which gauge © 2014 Pressure Systems International, Inc. All rights reserved. Dial Gauge Read 13 psi
11.75 psi © 2014 Pressure Systems International, Inc. All rights reserved. What’s Inside a Stick Gauge?
32 © 2014 Pressure Systems International, Inc. All rights reserved. Footballs & Temperature • 13 psi at 70 F • Placed football outside for 2 hours at 20 F • Pressure dropped to 11 psi © 2014 Pressure Systems International, Inc. All rights reserved. NFL “Deflategate” Football Report Conclusions (page 228) In sum, the data did not provide a basis for us to determine with absolute certainty whether there was or was not tampering as the analysis of such data ultimately is dependent upon assumptions and information that is not certain. GHG -2 Rulemaking Finalized August 16, 2016 (1,692 pages) Tires & Tire Inflation © 2014 Pressure Systems International, Inc. All rights reserved. 4 Regulatory Categories
•Combination Tractors •Trailers •Heavy Duty Pickup Trucks & Vans •Vocational Vehicles
Reduce GHG emissions by 28% (below 2005 level) in 2025 and 80% reduction by 2050 © 2014 Pressure Systems International, Inc. All rights reserved. Box & Non-Box Trailers included in Rulemaking
• Non-Box includes: • Tankers • Flatbeds • Container Chassis
Trailers with 4 or more axles and trailers <35’ with 3 axles are excluded from the rulemaking © 2014 Pressure Systems International, Inc. All rights reserved. Effective January 1, 2018
• Increase in stringency • 2021 • 2024 • 2027 • Final 2027 trailer/chassis standards between 3% and 9% improvement over 2018 baseline depending on specific trailer/chassis type © 2014 Pressure Systems International, Inc. All rights reserved. Effective January 1, 2018
• Box trailers – Flexible Approach to Include • LRR Tires, ATIS, TPMS, Aerodynamic devices, Weight reduction technologies • Non-Box trailers (Tankers, Flatbeds, Chassis) • Low Rolling Resistance Tires • ATIS (Automatic Tire Inflation) • TPMS (Tire Pressure Monitoring System) © 2014 Pressure Systems International, Inc. All rights reserved. Tires & Tire Inflation
• Low rolling resistance (LRR) tires (SmartWay verified) • Spec tire inflation on tractors (1.0% improvement) • Spec tire inflation on trailers/chassis (1.2% improvement) • If spec TPMS – 1.0 % improvement on trailers • Projected Adoption rates on Trailers/Chassis • 100% ATIS in 2018 and beyond (p. 362) • Projected Adoption Rates on Tractors • 2021 – 20% ATIS / 20% TPMS • 2024 – 25% ATIS / 50% TPMS • 2027 – 30% ATIS / 70% TPMS © 2014 Pressure Systems International, Inc. All rights reserved. Air pressure is taken from the air tank(s) thru a pressure protection valve Then regulated at a control box, set to the desired tire pressure Air is then distributed to the axles Routed thru the axles via internal tubing or pressurization of the axle tube Air is now carried thru a rotary union out to the valve stems
Control Air Lines Box To Axles
PPV Rotary Unions Basic ATIS Operation - Overview © 2014 Pressure Systems International, Inc. All rights reserved. © 2014 Pressure Systems International, Inc. All rights reserved.
Basic ATIS Operation – Control Box
Pressure Systems International – Company Confidential 44
© 2014 Pressure Systems International, Inc. All rights reserved. 45
© 2014 Pressure Systems International, Inc. All rights reserved. 46
© 2014 Pressure Systems International, Inc. All rights reserved. Press Plug, Thru-Tee & Stator
Stator
Different sizes of Press Plugs depends on axle type Thru – Tee (rotary union) 47
© 2014 Pressure Systems International, Inc. All rights reserved.
Hubcap with 6 vents – Thru-T is hand tightened into Prevents wheel end hubcap – Works with either duals pressure in the event of or widebase singles a failure. 48
© 2014 Pressure Systems International, Inc. All rights reserved. Warning Light
-Illuminates when tire event occurs. © 2014 Pressure Systems International, Inc. All rights reserved.
Commercial Truck Tires & Intermodal What is important?
Al Cohn, Director New Market Development & Engineering Support PSI, San Antonio, Texas [email protected] (210-508-6260)