BONATRANS GROUP Largest European Wheelset Producer Czech Raildays 2011, Ostrava Ji ří Vodák Across the horizon
safely reliably comfortably on BONATRANS wheelsets
Our care does not end at the horizon. We care for the whole product life. BONATRANS GROUP – Who We Are
Strategic field of business: Wheelsets for rail-bound vehicles, and their parts °Complex care of the product starting from design, optimisation and validation, to in- service monitoring and LCC management °Flexible solutions tailored to customer needs °Technical support and full-scale customer service BONATRANS GROUP – Who We Are
° The largest European and the only Czech producer of railway wheelsets and their parts.
° Headquarters and production facilities in Bohumín, Czech Republic
° Workforce of 1260 employees (end of 2010)
° Sales € 208 mil., (2010)
° More than 95% of sales realised outside of the Czech Republic
° Deliveries to 80 countries of 5 continents Products and services – a full spectrum
Freight Passenger EMU / DMU Locomotives Very high Resilient Noise vehicles vehicles / speed wheels absorbers Metro
°Stress °Power and °Power and °Complete °Products for °Wheels with °Fine-tuned optimised trailer trailer locomotive very high rubber wheel- low-weight wheelsets wheelsets wheelsets up speeds above segments mounted BONATRANS and their and their to the 250 km/h considerably noise wheelsets parts parts for all diameter of reducing absorbers °Including B29, BBS types of EMU 1250 mm. wheel /rail °Complete with induction °Effective and DMU noise °Other components °Including hardening of reduction of units standard and and noise molybdenum axles for high °Various types noise special freight reducing °Including spraying and fatigue including generated by wheelsets, applications molybdenum roller strength applications wheel/rail wheels, axles spraying and burnishing of for 100% low- contact and tyres roller axles and/or floor vehicles °Applicable burnishing of gearbox especially for axles and/or assembly urban gearbox where transport and assembly applicable very high where speed applicatble.
More info More info More info More info Care for complete product life
Product research and development (completely new product development, increasing product life, noise reduction…)
Design validation (in full scale own fatigue testing lab) Research & Development ° Strong design, research and development team (19 engineers) ° State-of-art SW equipment and fatigue testing laboratory ° Experience with development of product for customers worldwide ° Main activities ‹ Development, optimisation and verification of new designs ‹ Development of entirely new product types ‹ Optimisation of material properties ‹ Enhancement of products‘ operational life ‹ Solutions for noise reduction ‹ Monitoring and evaluation of in-service data State-of-art testing equipment ° ILAC Fully accredited metallurgical laboratory comprising: ‹ Mechanical laboratory ‹ Metallographical laboratory ‹ NDT laboratory
‹ Fatigue testing laboratory More about the fatigue testing lab Care for complete product life
Quality and reliability based sourcing (high-quality material, …)
Scheme
After-sales and customer services (technical support, in-service product monitoring…) Integrated management system IRIS – International Railway Industry Standard TÜV Nord, Germany
QUALITY SYSTEM ENVIRONMENT SYSTEM OCCUPATIONAL HEALTH AND SAFETY TÜV Nord, Germany
RAILWAY CERTIFICATES See examples further in presentation.
PRODUCT CERTIFICATES ‹TSI certificates for all main products ‹Customer specificis product certificates (DB AG, AAR, PKP, ČD, SKF, FAG, …) Delivery countries
BONATRANS Customers - Railways
°Ahaus Alstätter Railways °Greek Railways (OSE) °Polish State Railways (PKP) (AAE) °Association of American °Hungarian State Railways (M ÁV) °Portuguese Railways (CP) Railroads (AAR) °Austrian Railways (ÖBB) °Indian Railways (IR (India)) °Railways of Serbia and Montenegro (ŽS and ŽSF) °Bangladesh Rail (BR) °Indonesian Railways (KA) °Rhaetische Bahn, Switzerland (RhB) °Belgian Railways (SNCB) °Irish Rail (IE) °Romanian Railways (CFR) °BLS Lötschbergbahn, °Islamic Republic of Iran °Slovakian Railways ( ŽS) Switzerland (BLS) Railways (RAI) °Bulgarian State Railways °Israel Railways (IR (Israel)) °Slovenian Railways (SZ) (BD Ž) °Croatian Railways (HZ) °Korean National Railways (KNR) °Spanish Railways (RENFE) °Czech Railways ( ČD) °Luxembourg Railways (CFL) °State Railway of Thailand (SRT) °Dutch Railways (NS) °Macedonian Railways (MZ) °Swedish Railways (SJ) °Egyptian Railways (ENR) °Moroccan Railways (ONCF) °Swiss Federal Railways (SBB) °Eurotunnel (EUROTUNNEL) °National Railroad Passenger °Tunisian Railways (SNCFT) Corporation, USA (AMTRAK) °Finnish Railways (VR) °Network Rail (UK) °Turkish State Railways (TCDD) °French Railways (SNCF) °North Italian Railways (FNME) °German Railways (DB) °Pakistan Railway (PR) °… and others Customers - Manufacturers ° Passenger trains, locomotives, urban transport
° Bombardier ° Kinki Sharyo Transportation ° Alstom Transport ° Nippon Sharyo
° Siemens Mobility ° Talgo
° GE Transportation ° Škoda Systems Transportation ° Rotem ° Tokyu Car
° Vossloh ° China CSR
° Kawasaki Rail Car ° China CNR
…and others Customers - Manufacturers ° Freight wagons
° Tatravag ónka ° Nordwaggon
° International Railway ° ELH Systems
° Greenbrier Europe ° Techni Industrie (Wagony Swidnica) ° Fabryka Wagonow ° Arbel Fauvet Rail Gniewczyna ° MÁV ° Tae Yang Heavy Industries ° T.Z.V. Gredelj
…and others Value for our partners
° First-class products for all rail-bound applications ° Uncompromised care for the whole product cycle ° Worldwide presence and experience ° Dynamic growth and flexibility ° Leading position at the European market ° Healthy product mix and wide customer portfolio ° Strong growth dynamics and stability ° Strong research and development ° Well invested production base ° High labour productivity and capacity utilisation Q & A