Chlorobutyl Lining
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EC Duro-Bond Chlorobutyl Sheet Lining Description EC Duro-Bond Chlorobutyl is an uncured chlorobutyl elastomer applied in sheet form and vulcanized after application using exhaust steam. Sheet thicknesses of 120 mils (2.3 mm), 150 mils (3.4 mm), and 180 mils (4.6 mm) are available. Uses Duro-Bond Chlorobutyl is used as a lining for tanks, valves and other equipment where chemical and heat conditions require a special lining. It is used primarily for handling specific acids at high concentrations such as hydrofluoric acid at 70%. Advantages EC Duro-Bond Chlorobutyl exhibits excellent abrasion and corrosion resistant properties. The lining is applied while in the soft uncured state. It readily conforms to curved surfaces allowing it to be applied to a wide variety of equipment with complex shapes. Service Temperature The maximum temperature for which Duro-Bond Chlorobutyl is recommended is 180oF (82oC). However, it can withstand higher intermittent temperatures. In constant elevated temperatures elastomers can harden and age prematurely, resulting in cracks and lining failure. It is sometimes desirable to provide thermal insulation, thereby increasing the service life of the lining. Corrosion resistant shale, fire-clay, or carbon brick are generally used for this purpose. One or more courses of brick joined with one of the Electro Chemical corrosion resistant cements may be required to obtain the desired temperature reduction. Chemical Resistance The information listed may be considered as a basis for recommendation, but not as a guarantee, unless sold and installed by Electro Chemical Engineering & Manufacturing Co. For resistance of Duro-Bond Chlorobutyl to chemicals not listed, contact our Engineering Department at: [email protected] or 1-800-235-1885. Electro Chemical Duro-Bond Chlorobutyl Lining Key to Rating: E Excellent. G Good service life, but there will be some degradation of properties after continued exposure. F Fair service life if exposure is limited and operating temperatures are never exceeded. NR NOT RECOMMENDED Max.Temp. Barium Chloride Sat. G Chemical Conc. (%) 180oF Barium Hydroxide Sat. G Barium Sulfide Sat. F-G Acetaldehyde 40 G-150o o Max.Temp. Acetic Acid 10 F-150 o o Chemical Conc. (%) 180 F Acetone 100 F-70 Benzaldehyde NR Acetyl Chloride 100 NR Benzene NR Acid Mine Water Sat. G Beryllium Sulfate G Activated Alumina Sat. F Black Liquor (Sulfate) G-150o Activated Silica Sat. G Bleach Laundry 15% Act. Cl2 E-70o Allyl Chloride Sat. NR Borax G Aliphatic Hydrocarbons Sat. NR Boric Acid G Alum Sat. E-150o o Boron Trifluoride (Liquid) NR Aluminum Acetate Sat. G-150 Brine Solution - No Chloride G Aluminum Chloride Sat. G Brine Solution - Chlorinated NR Aluminum Fluoride Sat. G Bromic Acid NR Aluminum Hydroxide Sat. G Bromine Liquid NR Aluminum Nitrate Sat. G Bromine Water F Aluminum Sulfate Sat. G Butyl Acetate Sat. NR Ammonia Gas - Dry Sat. G o Butyl Phenol Sat. NR Ammonia Water Sat. G-150 Butyl Cellosolve Sat. NR Ammonium Acetate Sat. G Calcium Hypochlorite Sat. G-125o Ammoniated Brine Sat. G Carbon Bisulfide Sat. NR Ammonium Bifluoride Sat. G Carbon Dioxide (Wet) Sat. G Ammonium Bicarbonate Sat. G Carbon Tetrachloride Sat. NR Ammonium Carbonate Sat. G Carbonic Acid Sat. G Ammonium Chloride Sat. G Caustic Soda 50 E-150o Ammonium Fluoride Sat. E Chlorinated Water Sat. NR Ammonium Fluorosilicate Sat. E Chlorine Dioxide Sat. NR Ammonium Formate Sat. G Chlorine Gas (Dry) Sat. NR Ammonium Hydrosulfide Sat. G Chlorine Gas (Wet) Sat. NR Ammonium Hydroxide Sat. G - Chloracetic Acid Sat. NR Ammonium Metaphosphate Sat. G - Chlorobenzene (Mono) Sat. NR Ammonium Nitrate Neutral Sat. G Chloroform Sat. NR Ammonium Oxalate Sat. G Chlorosulfonic Acid 50 NR Ammonium Picrate Sat. G Chromic Acid Sat. NR Ammonium Phosphate Sat. G Chrome Liquor Sat. NR Ammonium Persulfate Sat. F-G Chrome Plating Bath Sat. NR Ammonium Sulfate Sat. G Chromium Chloride Sat. NR Ammonium Sulfide Sat. F-G Copper Cyanide Sat. G Ammonium Thiocyanate Sat. G Copper Nitrate Sat. G Amyl Acetate NR Copper Plating (Acid) Sat. G Amyl Chloride NR Copper Plating (Alkaline) Sat. G Aniline NR Copper Sulfate Sat. E Aqua Regia NR Corn Oils Sat. NR Aromatic Hydrocarbons NR Cotton Seed Oil Sat. NR Arsenic Acid G Corn Syrup Sat. NR rylsulfonic Acid G CHLOROBUTYL Lining.doc Page 2 of 5 Electro Chemical Duro-Bond Chlorobutyl Lining Cresol Sat. NR Hydrofluoric Acid 70 E Cresylic Acid 50 NR Hydrofluosilicic Acid Sat. E Crude Oil (Sour) Sat. NR Hydrogen Sat. G Crude Oil (Sweet) Sat. NR Hydrogen Peroxide 10 NR Cupric Chloride Sat. NR Hypochlorite Sodium 15 G-125o Cuprous Chloride Sat. NR Hypochlorous Acid Sat. G Kerosene Sat. NR Max.Temp. Max.Temp. Chemical Conc. (%) 180oF Chemical Conc. (%) 180oF Cyanide Plating Solution Sat. G Lacquers Sat. NR Cyclohexanol Sat. NR Lauric Acid Sat. NR Cyclohexanone Sat. NR Lauryl Chloride Sat. NR Deionized Water Sat. NR Lime Slaked Sat. G Demineralized Water Sat. F Linoleic Acid Sat. NR Dextrose Sat. NR Linseed Oil Sat. NR Diammonium Phosphate Sat. G Lubricating Oil #1 Sat. NR Diazo Salts Sat. NR Magnesium Hydroxide Sat. G Dichloromethane Sat. NR Magnesium Nitrate Sat. G Diethylene Glycol Sat. G Magnesium Sulfate Sat. G Diglycolic Acid Sat. G Manganese Sulfate Sat. G Dimethylamine Sat. G Mercury Sat. G Disodium Phosphate Sat. G Methyl Chloride Sat. NR Ethyl Acetate Sat. NR Methyl Ethyl Ketone Sat. NR Ethyl Chloride Sat. NR Methylene Chloride Sat. NR Ethyl Ether Sat. NR Mineral Oils Sat. NR Ethylene Bromide Sat. NR Molasses Sat. NR Ethylene Chloride Sat. NR Monochlor Acetic Acid 70 NR Ethylene Chlorohydrin Sat. NR Naphtha Sat. NR Ethylene Dichloride Sat. NR Naphthalene Sat. NR Ethylene Glycol Sat. G Nitric Acid Anhydrous Sat. NR Ethylene Oxide Sat. NR Nitric Acid 10 E-1 25o Fatty Acids Sat. NR Nitric Acid 20 G-100o Ferric Chloride Sat. G Nitric Acid Fuming Sat. NR Ferrous Sulfate Sat. G Nitrobenzene Sat. NR Fish Solubles Sat. NR Nitrogen Solutions Sat. G Fluoride Salts Sat. E Nitroglycerine (Neutral) Sat. NR Fluorine Gas (Dry) Sat. NR Oil ASTM #1 & #3 Sat. NR Formaldehyde 40 E-125o Oils - Petroleum Sat. NR Formic Acid Sat. NR Oleum Sat. NR Freon Sat. NR Oxygen Sat. F Fructose Sat. NR Ozone Sat. F Fuel Oil Sat. NR Pectin Solution Acid Sat. G Gas (Coke Oven) Sat. NR Pentracrythritol Sat. G Gas (Natural) Wet Sat. NR Perchlorethylene Sat. NR Gasoline Sat. NR Peroxide Bleach Sat. NR Glaubers Salts Sat. G Petroleum Crude Sat. NR Glycerine (Glycerol) Sat. G Phenol (Carbolic Acid) Sat. F Glycols Sat. G Phosgene Gas (Wet) Sat. NR Green Liquor (Paper Ind.) Sat. G Phosphoric Acid 85 E-150o Gluten Sat. G Phosphorus Pentoxide (Wet) Sat. G Grease Sat. NR Plating Solutions - General Sat. G Hexanol Tertiary Sat. G Polyvinyl Acetate Sat. NR Hydrocarbons (Aliphatic) Sat. NR Potassium Alum Sulfate Sat. G Hydrocarbons (Aromatic) Sat. NR Potassium Bicarbonate Sat. G Hydrochloric Acid (Muriatic) Sat. NR Potassium Dichromate Sat. NR Hydrochloric/Hydrofluoric Sat. E-150o Potassium Borate Sat. G CHLOROBUTYL Lining.doc Page 3 of 5 Electro Chemical Duro-Bond Chlorobutyl Lining Potassium Bromate Sat. G Toluene Sat. NR Potassium Carbonate Sat. G Potassium Chloride Sat. G o Potassium Hydroxide Sat. E-150 Max.Temp. Propylene Dichloride Sat. NR Chemical Conc. (%) 180oF o Salt Brine Alkaline Sat. E-150 Tributyl Phosphate Sat. NR Sea Water Sat. G Trichloroethylene Sat. NR Max.Temp. Tricresyl Phosphate Sat. NR o Chemical Conc. (%) 180 F Trichloroacetic Acid Sat. NR Sodium Acetate Sat. NR Trisodium Phosphate Sat. E Sodium Aluminate Sat. E Tungstic Acid Sat. G Sodium Bichromate Sat. F-150o Turpentine Sat. NR Sodium Carbonate Sat. G Urea Sat. G Sodium Chlorate Sat. NR Varnish Sat. NR Sodium Chlorite Sat. G Vinegar Sat. NR Sodium Hydroxide Sat. E-150o Vinyl Acetate Emulsion Sat. NR Sodium Hypochlorite 15 G-100o Vinyl Chloride Emulsion Sat. NR Sodium Nitrate Sat. E Water (Acid Mine Water) Sat. F Sodium Phosphate (Acid) Sat. E-150o Water (Demineralized) Sat. F Sodium Silica Fluoride Sat. E-150o Water (Desalted) Sat. F Stearic Acid Sat. NR Water (Distilled) Sat. E Stoddard's Solvent Sat. N Water (Fresh) Sat. F Sulfite Liquor Sat. G Water (Salt) Sat. G Sulfuric Acid 35 G Water (Saline) Sat. F Sulfuric Acid 50 F Water (Zeolite) Sat. G Sulfuric Acid 65 NR Xylene Sat. NR Sulfuric Acid 75 NR Zinc Acetate Sat. NR Tanning Liquors Sat. G Zinc Nitrate Sat. E Tetrahydrofurane Sat. NR Zinc Sulfate Sat. E Thionyl Chloride Sat. NR Tin Salts Sat. G Physical Properties Specific Gravity Approx. 1.14 Tensile 1,000 psi. minimum Elongation at Break 600% Hardness Shore "A" Approx. 50 ±5 Water Absorption 72 hrs. @ 212'F 6% max. Flammability Burns and supports combustion Color Black Abrasion Resistance Excellent Application The installation of Duro-Bond Chlorobutyl sheet lining is described in the following steps: 1. The metal surfaces are sand or grit blasted to a white metal finish. 2. One coat of primer is applied immediately after blasting metal to prevent rusting. Additional coats of primer are applied, if necessary. CHLOROBUTYL Lining.doc Page 4 of 5 Electro Chemical Duro-Bond Chlorobutyl Lining 3. The required coats of intermediate or tie cement are applied allowing sufficient drying time so that the coat being applied does not lift the preceding cost. 4. Edges of all sheets are skived at an angle from the top surface to the bottom of the sheet. 5. The Duro-Bond Chlorobutyl sheet is wiped with the recommended solvent and allowed to dry before application. The Duro-Bond Chlorobutyl sheet is then applied using the minimum number of seams consistent with good lining practice. Edges should overlap approximately 2" unless restricted by dimensional tolerances. During application, sheets are rolled and all seams and corners carefully stitched to eliminate all trapped air between lining and cemented surfaces.