ULTRASONIC DATA COMMUNICATION THROUGH PETROLEUM
A Thesis
Presented to
The Graduate Faculty of The University of Akron
In Partial Fulfillment
of the Requirements for the Degree
Master of Science
VRS Raju Rudraraju
May, 2010 ULTRASONIC DATA COMMUNICATION THROUGH PETROLEUM
VRS Raju Rudraraju
Thesis
Approved: Accepted:
Advisor Dean of the College Dr. Nathan Ida Dr. George K. Haritos
Committee Member Dean of the Graduate School Dr. George C. Giakos Dr. George R. Newkome
Committee Member Date Dr. Tom T. Hartley
Department Chair Dr. Alex De Abreu Garcia
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ABSTRACT
Non destructive evaluation techniques have many applications such as flaw and leak detection, location determination, estimation of mechanical and physical properties.
One such technique is Ultrasonic testing. The main purpose of this thesis is to transmit data through petroleum using Ultrasonic communication. Although, there are several modulation techniques that can be used to transmit the data, this research work explores one such possible method of communicating through petroleum: Amplitude modulation.
A message signal (square wave) with 1 KHz input frequency and an amplitude of 15 volts peak-to-peak has been transmitted through water after being amplitude modulated with a carrier signal of 2 MHz frequency and an amplitude of 20 volts peak-to-peak. The transmitting transducer is excited with a high voltage signal close to its resonating frequency. The signal at the receiving ultrasonic transducer is demodulated using the peak detection circuit to obtain the original message signal but with attenuation.
Although the transmission medium used for the research is water, it can be performed with petroleum as well since the attenuation properties are quite similar. A considerable portion of the thesis is devoted to the study of properties of ultrasound, oil and petroleum.
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DEDICATION
Dedicated to my parents
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ACKNOWLEDGEMENTS
I would like to express my appreciation towards my advisory committee: Dr.
Nathan Ida, Dr. George C. Giakos, and Dr. Tom T. Hartley for their time and consideration. I am very grateful for the advice and support of my advisor, Dr. Ida, for his feedback and for keeping me focused in my research. Especially, I liked the fact that I was always given the freedom of thought and expression to carry out my research work.
I would especially like to thank the Electrical and Computer Engineering
Department Chair Dr. Alex De Abreu Garcia for providing financial support throughout my Masters program at The University of Akron. Also, I would like to thank Dr. S I
Hariharan, Dr. John Durkin, Dr. James Grover and Dr. Jay L. Adams for making my teaching experience memorable.
I am grateful to Mrs. Boden for all her efforts from the day I got admitted into the
Masters program, and I extend my sincere thanks to Eric Rinaldo and Greg Lewis for their help.
Most importantly, I would like to thank my lovely parents Mr. Subba Raju and
Mrs. Krishna Veni, and my sweet sister Sridevi for their continuous support and encouragement throughout my life. I would also like to thank my cousins Vani, Rahul,
Sunil, and all my family for their caring nature. I am grateful to Arnaud for all his help when carrying out experiments on water, carbon steel pipes and rods.
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TABLE OF CONTENTS
Page LIST OF TABLES ...... ix
LIST OF FIGURES ...... x
CHAPTER
I. INTRODUCTION...... 1
1.1 Non Destructive Testing ...... 1
1.2 Problem Definition ...... 1
1.3 Proposed Communication System...... 3
1.4 Organization of The Study ...... 3
II. BACKGROUND AND RELATED WORK ...... 5
2.1 What is Ultrasonics? ...... 5
2.2 Properties of Ultrasound ...... 6
2.2.1 Amplitude and Intensity ...... 6
2.2.2 Speed of Sound ...... 6
2.2.2.1 Liquids and Gases ...... 7
2.2.2.2 Solids ...... 7
2.2.3 Frequency ...... 9
2.2.4 Acoustic Impedance ...... 10
2.2.5 Reflection and Transmission ...... 11
2.2.6 Attenuation of Ultrasound Beams ...... 12
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2.2.6.1 Oil ...... 13
2.2.6.2 Solids ...... 14
2.3 Petroleum ...... 15
2.4 Chemistry of Petroleum ...... 15
2.5 Physical Characteristics of Petroleum ...... 16
2.5.1 Viscosity ...... 16
III. FUNDAMENTAL THEORY ...... 18
3.1 Modulation and Demodulation ...... 18
3.2 Modulation Techniques ...... 18
3.2.1 Amplitude Modulation ...... 19
3.2.1.1 Synchronous Detection ...... 23
3.2.1.2 Modulation Index ...... 24
3.2.2 Frequency Modulation ...... 24
3.2.2.1 Power in an FM Signal and Noise Immunity ...... 26
3.2.2.2 Phase and Frequency Relationship ...... 26
3.2.2.3 Modulation index and Deviation Ratio ...... 28
3.3 Frequency Shift Keying ...... 29
IV. PROPOSED COMMUNICATION SYSTEM ...... 31
4.1 Software Implementation of Amplitude Modulation ...... 31
4.2 Hardware Implementation of the Communication System...... 37
4.2.1 Slew Rate ...... 41
4.3 Equipment Details ...... 46
4.3.1 3311A Function Generator ...... 46
4.3.1.1 Description ...... 46
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4.3.1.2 Specifications ...... 46
4.3.1.2.1 Pulse Output ...... 47
4.3.1.2.2 External Frequency Control ...... 47
V. ANALYSIS AND CONCLUSION...... 48
5.1 Analysis of Ultrasonic Wave Propagation Through Water and Steel ...... 48
5.1.1 Ultrasonic Wave Propagation through Water ...... 48
5.1.2 Ultrasonic Wave Propagation through Steel Rod ...... 51
5.1.2.1 Shear Waves ...... 51
5.2 Conclusion ...... 52
REFERENCES ...... 53
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LIST OF TABLES
Table Page
2.1 Ultrasonic frequency ranges and applications ...... 5
2.2 Stiffness of different materials ...... 7
2.3 Velocity and wavelength comparisons of different materials ...... 9
2.4 Density and acoustic impedances of different materials ...... 10
2.5 Reflections between two media ...... 12
2.6 Velocity of sound and absorption coefficient in two oils ...... 14
2.7 Attenuation in different materials ...... 15
5.1 Output voltage at demodulator vs. amplitude of carrier signal ...... 49
5.2 Output voltage at demodulator vs. amplitude of message signal ...... 50
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LIST OF FIGURES
Figure Page
1.1 Vessel with series-connected pipes unloading the crude oil ...... 2
1.2 Construction of pipes carrying oil connected end to end ...... 3
2.1 Transverse and longitudinal waves ...... 8
2.2 Reflection and transmission at interfaces ...... 11
2.3 Attenuation of ultrasound ...... 13
2.4 Viscosity of petroleum ...... 17
3.1 Alternating waveform ...... 19
3.2 Amplitude modulated signal ...... 20
3.3 Spectrum of signals ...... 22
3.4 Spectrum of audio signals made up of a range of frequencies ...... 22
3.5 Diode detector circuit ...... 23
3.6 Synchronous AM demodulation ...... 24
3.7 Frequency modulated signal ...... 25
3.8 Frequency shift keying ...... 29
4.1 Amplitude modulation and demodulation setup in simulink ...... 32
4.2 Message signal...... 32
4.3 Carrier signal ...... 33
4.4 Modulated signal for a sinusoidal message input ...... 33
4.5 Modulated signal multiplied by carrier signal ...... 34
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4.6 LPF1 signal ...... 34
4.7 LPF2 signal ...... 35
4.8 Demodulated signal for a sinusoidal message input ...... 35
4.9 Modulated signal for a square wave message input ...... 36
4.10 Demodulated signal for a square wave message input ...... 36
4.11 Basic setup for Hardware implementation ...... 37
4.12 Modulation circuit setup for the experiment ...... 37
4.13 Square wave message signal with 1 KHz frequency ...... 39
4.14 Sinusoidal wave carrier signal with 2 MHz frequency ...... 39
4.15 Modulated signal at the end of the amplitude modulation technique ...... 40
4.16 Water as transmission medium and the ultrasonic transducer setup ...... 40
4.17 Pinout diagram of HA-2520/22/25 series ...... 42
4.18 Amplified modulated signal ...... 43
4.19 Output signal at the receiving transducer ...... 44
4.20 Envelope detection circuit ...... 44
4.21 Amplified signal generated at the end of the transducer setup...... 45
4.22 Demodulated signal (Signal at the output of the envelope detection circuit) ...... 45
4.23 3311A function generator...... 46
5.1 Voltage at demodulator vs. Amplitude of carrier signal ...... 49
5.2 Voltage at demodulator vs. Amplitude of message signal ...... 50
5.3 Steel rod with transducer set on two different sides ...... 51
5.4 Steel rod with transducer set on the same side ...... 51
5.5 Voltage variation with distance using the configuration of Figure 5.4 ...... 52
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CHAPTER I
INTRODUCTION
1.1 Non Destructive Testing
Non Destructive Testing (NDT) is a very broad, interdisciplinary field that plays a critical role in assuring that structural components and systems perform their function in a reliable and cost effective fashion. These tests are performed in a manner that does not affect the future usefulness of the object or material i.e., NDT allows parts and materials to be inspected and measured without damaging them. Because it allows inspection without interfering with a product's final use, NDT provides an excellent balance between quality control and cost-effectiveness. Generally speaking, NDT applies to industrial inspections. While technologies are used in NDT that are similar to those used in the medical industry, typically nonliving objects are the subjects of the inspections.
1.2 Problem Definition
After the extraction of oil from the earth’s core, it is transported either through pipelines or tankers. In the latter case, the vessels (ship) carrying the oil are to be loaded and unloaded as shown in Figure 1.1; during which there is a possibility of leakage in the pipes carrying oil from the vessel to the shore.
Two independent carcasses with an integrated electronic sensor system are designed to contain any leakage from the first carcass while alerting the operator to hose
1 failure. In the event of a leak, light is turned on so that the faulty pipe can be found. The problem is that the sensors which detect leaks are not connected together; so there is no communication. The only way to know if there is a leak is to send a diver to check the status of the sensor.
The goal of this research is to develop a means of communication between all the sensors so that the information could be checked either on the boat or on the shore. The sensors cannot be connected together by wires; so the only way is to use wireless communication. Ultrasound can be used through the oil to transmit data using a transmitter and a receiver.
Figure 1.1: Vessel with series-connected pipes unloading the crude oil.
The setup as shown in Figure 1.2 explains how a leak can be detected. Instead of just using a single pipe to transport the oil, several pipes are connected end-to-end so that even if there is an oil leak or a crack in one of those pipes, it can easily be spotted and the respective pipe could be replaced. The ultrasonic transducers are installed on either side of each of the rubber pipe (pipes are constructed with rubber in order to float on sea water) to detect any oil leakage present in the pipes and send the detected signal back to the control center at the shore or to the ship.
Sensors play an important role in the transmission of data in environments where neither wired nor wireless communication is possible. Specifically, with a transmission
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Figure 1.2: Construction of pipes carrying oil connected end to end. medium such as oil, water or gas, the communication becomes even more difficult.
In this thesis, a communication system is developed to transmit data through media like water and crude oil petroleum and a detailed analysis is made on the transmission of ultrasonic waves through these media.
The main purpose of this research study is to transmit data in the form of ultrasonic waves through crude oil petroleum using amplitude modulation and to analyze the propagation of these waves through water, carbon steel pipes, and carbon steel rods.
1.3 Proposed Communication System
The communication system uses ultrasonic transducers, signal generators, voltage amplifiers and modulation and demodulation circuits. Different modulation techniques are discussed in Chapter III for transmitting the ultrasonic waves through petroleum.
Amplitude modulation is employed along with necessary amplifiers to obtain a detectable signal at the receiver because of the simplicity of its design over other modulation techniques.
1.4 Organization of the study
The research study is essentially divided into the following Chapters. This
Chapter gives a brief description of the nondestructive testing, and the problem definition
3 of the thesis. Chapter II provides background on the properties of crude oil petroleum and ultrasound and its properties. Basically, the aim of this Chapter is to get acquainted with the terminology related to ultrasound and the chemistry of petroleum.
The purpose of Chapter III is to get insight into different modulation techniques, like amplitude modulation and frequency modulation, employed to transmit data through crude oil petroleum, water and carbon steel.
The proposed communication system is presented in Chapter IV. This Chapter deals with the software and the hardware implementations of amplitude modulation techniques to transmit the data through water using the ultrasonic transducers and analysis of the transmission of ultrasonic waves through other transmission mediums.
Finally, Chapter V discusses the conclusions drawn and possible recommendations for future work of the research study are discussed.
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CHAPTER II
BACKGROUND AND RELATED WORK
2.1 What is Ultrasonics?
Ultrasonics is a term used in acoustics to denote the frequencies which are beyond the limits of hearing of the human ear - that is to say, frequencies of about 20KHz and upwards [1]. The above statement is a very simple and general way of defining ultrasound. This term is by no means limited to sound waves travelling in gases and liquids but includes, in particular, the more complicated elastic waves in solids.
Table 2.1 Ultrasonic frequency ranges and applications.
Application Average Range
Upper limit of human hearing 16 kHz
Defoaming and Degassing 2-30 kHz
Ultrasonic metal working and welding 16-25 kHz
Control applications 16-45 kHz
Ultrasonic cleaning 20-40 kHz
Nondestructive testing (NDT) 1-10 MHz
Ultrasonics is a powerful tool for physics and technology. It allows one to test matter and solid structures not invasively, which is otherwise known as Non-destructive testing.
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That is why different fields, as microscopy, medical diagnostics, underground prospecting, transducer technology and material sciences in general, devote so much work to ultrasonic technology [2]. Also, the importance of ultrasound as a valuable tool for the investigation of matter should be pointed out. Unlike electromagnetic waves, any kind of sound can be propagated in a material medium. Sound waves are influenced by a medium, thus the velocities of sound waves, as well as their attenuation, depend in a characteristic way on the nature of the medium.
2.2 Properties of Ultrasound
The properties of ultrasound play an important role in ensuring the transmission of ultrasonic waves through petroleum and other media. The properties are listed below.
2.2.1 Amplitude and Intensity
The variable used to discuss reflection, attenuation and scatter is the pressure amplitude. It is defined as the maximum increase (or decrease) in the pressure relative to ambient conditions in the absence of sound wave. In some applications, it is useful to specify the acoustic intensity. The intensity I, is proportional to the square of the pressure amplitude, P, that is