Geothermal Power Plant – Sauerlach, Germany

Sanjay Deshmukh POWER OFFERINGS 20-Oct-2016 Unified Power Plant Automation Solutions Power Vertical Offerings Integrated Automation for Power Plant Customer Needs: • Sustained Process Performance & improved plant uptime • Process Safety • Operator & Asset Effectiveness • Control System Obsolescence & Plant Security • Load Management & Substation Automation Honeywell Solutions: • Experion PKS & Efficiency Enhancement Solutions • Industrial Power Management System and SCADA • Safety Manager for Burner Management System • UniSim OTS & Performance Monitoring Solutions • Turbine Control Solutions • Fire & Gas, CIP Solutions, Gas Metering Products Offered: • DCS – Experion PKS; BMS – Safety Manager; • Control Edge PLC; Field Instruments, CCTV • Operator Training Simulator - UniSim • Efficiency & Performance Enhancement Solutions • Elster Gas Portfolio

Global Power Business Market Segments Served Orders in M$ • Utility Power Plant • Industrial Captive Power Plant 180 160 148 158 • Merchant Power Plant 160 • Renovation of C&I System 140

120

100 78 86 80 Power Technologies Served 60 • Pulverized Coal Fired TPS 40 • CFBC Boiler TPS 20 • Biomass Based TPS 0 2010 2011 2012 2013 2014 • Combined Cycle Power Plant • Coal Gasification • Geo Thermal Energy • Hydro Power Plant • Wind & Solar Energy

Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved. Profile of customers served by HPS Power Equipment Manufacturers Power Plant Owners • Bharat Heavy Electrical Ltd (BHEL) • NTPC Limited • Thermax, India • Tata Power • Skoda Power (Doosan) • Jindal Steel & Power • SEC, China • Glow Energy • SEPCO, China • Reliance Energy • Doosan Heavy Electric • Reliance Industries • • Dukes Energy Power EPCs • Reliant Energy • L&T Limited • Progress Energy • Reliance Infra • Sasol • Shanghai Electric Co China • Fortum Power • MHI Japan • Saudi Electric Corp • Tata Projects • Eskom • Doosan • Nuon Magnum • Hyundai • Conoco Philips • GS E&C • Fortum Power • Lanco Infra • Abu Qir Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved. Recent Power Success

• Nuon Magnum 1200MW CC • Reliance Rosa 600MW • Reliance Butibori 600MW • HPGCL Yamuna Nagar 600MW • WangQu 1200MW • BALCO 540MW • ESKOM Grootvlei 1200MW • SEC Quarayyah 2500MW • ConocoPhillips 1300 CCGT/CHP • NTPC Talcher 2000MW • BP Grangemouth 600 CHP • Sasol 2000 MW CHP • Bobov Dol 610 MW • ConocoPhillips 760 Mw CC • Repsol Sines 600 MW CHP • Reliance Samalkot 2400MW CC • Maritza 350 MW • NUON 4000 MW • Fortum 500 MW • NTPC Vallur 1500MW • NTPC Bongaigaon 1000MW • NTPC Singrauli 1000MW • NTPC Ramagundam 1500MW • NTPC Unchahar 500MW • WBPDCL Kolaghat 2x210MW

Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved. Unique Enterprise-Wide Approach Honeywell's enterprise-wide • Project Engineering & MAC • Power Management System capabilities in • Physical & Cyber Security • IEC61850 compliant Electrical power help you • MES & ERP Integration Control System achieve: • Simulation • SCADA • Lifecycle Services • Enhanced • Facility Energy Management safety, • Performance Monitoring & Optimization reliability, efficiency, & sustainability • Burner Management • Turbo-Machinery Control • Highest asset • Plant DCS • Co-ordinated Control with availability • Fire & Gas Monitoring Boiler • Lowest risk • Emissions & Environmental • Interface with AVR, Synch & Management Protection system • Lowest cost of ownership

• Regulatory • Field Instruments & compliance Sensors • Maximum • Gas Metering Solutions lifecycle value • Safety Systems

Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved. Field and Measurement Devices Developing products and software to increase accuracy, efficiency, reliability for a lowest total cost of ownership

• Modular designs • Faster, easier maintenance • Advanced displays • Lower inventory costs • Easy and intuitive Honeywell • Integrated with control User Experience system

• Key Features - C300 Controller - Fieldbus Interface Module (FIM) - Control Firewall For Security - 13 Power Function Blocks - New Trending - Backup & Restore - Procedural Operations - Industry standard interfaces - SOE – 1 msec - C300 Sim - Alarm Shelving & Suppression - Remote I/O Capabilities - Universal IO Module - Safety System Integration

• Two tier wiring for easy installation and maintenance

• Optionally redundant to maximize availability

• Uniform heat management to increase product life

• Designed to Address Specific Functions Used in Power Plant Process Control Strategies • Specifically Targeted for Use by Power Gen Customers, Potential for Use in Other Industry Segments also • Major Benefits to End User - Enhanced Performance of Control Strategies - Reduced Time for Configuration & Testing - Lesser Need for Control Processing Hardware - Ease of Logic De-bugging - Simplified Logic Documentation Water & Steam Properties – ASME/ IFC-97 Compliant

Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved. Better Performance for Power Plant Control Application Boiler Protection System/ Burner Management System • Safety Manager safety system solution which permits the safe start up, operation, and shut down of the multiple-burner furnace section of a boiler • Based on a standard package, customized for the characteristics of each boiler type • Goals: • Personnel safety - Furnace protection - Increase reliability, operator availability - Major Functions: - Automatically place burners and igniters in service - Monitor flame conditions - Remove burners and igniters from service

• Meets the applicable codes and standards for safety controllers and/or burner management applications (NFPA, 85/86, ISA S84.01, TUV and IEC 61508) Safety Mandating use of Certified BMS Systems

Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved. Not just product but - TUV certified factory and engineers too Turbine Control in EPKS 20 ms CEE New EnhaGenLin FB Base Cycle C300 C300 for valve characterization IOLink

“Slow Down”

Servo Valve

Speed Servo Protection S S Valve S S Positioner C C V V P P o o i i P P l l M M 1 2 Local M M Indication

G1 SP HYDRAULICS A P B T SVP G2 IOTA “Shut Down” IOTA L L V V D D M P T T M 1 2 M M

Steam

Control Valve • Speed Protection Module with 2.5ms scan time & onboard signal validation and over-speed protection • Servo Valve Positioning Module which can support wide range of servo valves. Positioning loop latency of <10ms • C300 with 20ms Control Execution Cycle Time

UIO

Proven Platform

ControlEdge PLC

Estimation Experion Tool Integration

Cyber Security

Control with an Edge

Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved. Best solution fit for offsite plants, Water Treatment, Coal/ Ash Handling Integrated Industrial Security and F&G Solutions

Intrusion Detection Flame & Smoke Det

Access Control Toxic Gas Detector

Radar Surveillance Camera System

Video Surveillance Sounders & Beacons

Common HMI F&G System SIL-3

One Multi-functional and Scalable Network Supporting:

• Automated Field Inspection • Corrosion Monitoring • Asset Tracking • Mobile Workers • Inventory Management • Energy Management • People Location • Equipment Reliability • Construction Phase Asset Tracking • Extended Control Network

Enterprise Wide Business & Casual User Desktop Access Integrated Process Data Secure Read Only for Business Physical Security Workcenter Process Display Applications Enterprise Web Server Web Browsers Building eServer Integrator Firewall Business Network Plant Asset Plant Wide Remote Operations Energy Efficiency Video as a Process Sensor Plant Simulation Management Data Warehouse Experion Station Solutions Digital Video Manager UniSim Asset Manager PHD Adv Energy Solutions

Video Ethernet Advanced Applications Network Redundant GPS Master Integrated Web-based Human Interface Global Database & Historian Clock & NTP Supervisory Control Experion Station Experion Server Server ACE ASM Operator Effectiveness LVS

Ergonomic Operator Consoles Icon Series

Supervisory Control Network Terminal Local Control Network Regulatory, Logic C300 C200 Server Wireless Sequential & Model Access Based Controls Chassis C200, C300 IO & Profit Loop SIL 3 Safety Process Basic PMIO ControlEdge Redundant and / or System Manager Controller PLC Third Party Remote I/O Safety Manager Wireless Interfaces Transmitters Investment Protection Field Rounds ~ for TPS/TDC Field Mobility Automation Various Experion on LCN Mobile PKS IntelaTrac PKS Offsite/ Boiler, Turbine & Balance Of Plant Control Utility Plants

Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved. Unmatched Capability To Offer Unified Power Plant Automation Distributed System Architecture – Large System Central Control Location Experion Clusters

Stations Stations Stations ACE ACE ACE

DSA

Station Experion Station Experion Station Experion Server Server Server FTE FTE FTE

SM C300 PLC SM C300 PLC SM C300 PLC

Effortless integration between Experion Clusters Great benefit for centralized operation and interoperability

Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved. IEC61850 Electrical Management with EIM Redundant Experion Station IEC 61850 for Power Management Server • IEC61850 MMS support carried forward • Full IED SOE support 10ms with Event Recovery • Supports PRP Network without REDBOX

FTE Network • Support EIM Redundancy with Private CDA Path EIM Experion with direct access to IED data • Current & voltage measurements, EIM IEC61850 Network status, interlocking information etc. C300 • Transmitting / receiving of IEDs open and close commands IED IED IED IED • Intelligent Electronic Device (IED) representation I/O • Experion system features - graphics, faceplates, alarms and event lists, I/O including time-stamped, alarms / events (SOE) and historian Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved. Experion PKS as Electrical Control & Management System (ECMS) Collaboration - Integration and Orion Console

• Power Plant Metering Solutions • Gas turbo expanders • Gas distribution/metering • Gas reducing stations • Standardized Skid Mounted Metering • Major energy companies are customers RWE, E-ON, EnBw , Nuon and Vattenfall.

What Is It? Key Products • Solutions to deliver curriculum, • UniSim® Operations Suite criteria, tools and practices defining • UniSim® Competency Suite operator competency • Experiential training for skills Installs development 525+ Sites 2,000+ Training Models • Knowledge transfer and thinking 1,000+ Studies exercises that promote good operators decisions Select Customers • Improves financial performance Saudi Electricity Company, ESKOM, Tata Power, Glow Energy, Reliance Energy, through safety, reliability and efficient Green River Energy, Petronas operations Fact Honeywell has the largest installed base of operator training simulators in the process industries.

Fitting all Reduced the pieces cost of together ownership Experion PKS

• Better coordination among various plant sub systems

• Common hardware and software platforms

• Common pool of maintenance spares

• Common engineering, diagnostic and documentation console

• Ease of operation and training

• Common operator interface for the entire plant

• Effective and consolidated data reporting and archiving

• 2400 MWe power • Hydrogen and syngas generation • Shell gasification license • De-Sulphurisation • Close to 100.000 IO • Largest OTS in the world • working with 5 EPC´s

What was the Customer Challenge?

• First Supercritical power plant to be built by GLOW (end user) • Requirement of an integrated solution from sensors to DCS to Plant information system • Steady and rugged control system • Unified control platform for safety system and DCS. • Support of strong engineering team

Why was Honeywell Selected? What did We Offer?

• Excellent Product Fit for full Scope • Experion PKS (Automation, Safety, Plant information • C300 Controller system) • C series IO’s • Local Engineering & Service capabilities in • Safety Manager Korea as well as in Thailand • Process Historian • One Honeywell concept projected to EPC contractor(Doosan) and End- • Plant performance Monitor user(GLOW,Thailand)

• Located in the Southern Indian State of Tamilnadu • NTPC Tamil Nadu Energy Company Limited, a joint venture between NTPC Limited and Tamilnadu State Electricity Company TANGEDCO • 3x500 MW w/ Experion PKS operational since 2012

• Station C&I package awarded to • Honeywell’s Scope of Work – Field Honeywell in 2009 to Control Room • Unit-1 started commercial operation in - DCS/ Video Walls/ LAN/ WAN/ GPS 2012, Unit-2 in 2013 and Unit-3 in 2015 - Mosaic Panel/ Desk • Order value was approximate 11M - Power Supply Systems USD - Vibration/ Coal Bunker Level Monitors - PA/ HART Maintenance System - Sensors/ Transmitters - Flue Gas/ Steam & Water Analyzers - Field Enclosures/ Erection Hardware - Cables/ Junction Boxes Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved. Station C&I package scope spans from field sensors to CCR Saudi Electricity Corporation (SEC) Qurayyah Power Project Outline

• Saudi Electricity Corporation, a State owned company formed in 1998 • QPP Located in the Eastern Province of the Kingdom of Saudi Arabia • Supplies to Eastern Province & Other Interconnected Grids • Oil & Gas Fired Station • Phase-I - 2x625 MW operational since 1988 • Phase-II – 2x625 MW operational since 1990

• Control System Upgrade Award to • Existing Control System Honeywell in 2004 - Bailey Network 90 – Automatic Plant • At US$ 11.7M – The Largest revamp Control System (Closed Loops) Contract in Middle East - Omron PLC w/ Hardwired Drive Logic – • Phased Deliveries in 2005/ 06 Function Group Control/ Burner Control/ Boiler Protection/ Turbine Protection • Commissioning Schedule – (4) Units in - Shimadzu - Turbine Control (EHC) succession from Sep-06 to Apr-07 - Mitsubishi - DAS - (2) Control Rooms – Each for (2) Units Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved. Replication of Existing Functionality- Key to Success ESKOM South Africa Grootvlei – Project Outline

• Located near Balfour in Mpumalanga Province • Originally Built in Late 1960’s as 6x200 MW Power Station • Shut down in 1990 & Mothballed • Coal fired • To be Returned to Service by 2008 to Supply Peaking Power (1130 MW) to Eskom Grid

• Control & Instrumentation Refurbishment • Honeywell’s Scope of Work Award to Honeywell in 2005 - EPKS/ FSC Systems • At US$ 47M – The Largest Power Gen - Third Party Integration Main Automation Contract for Honeywell - Actuators/ Control Valves • Phased Deliveries in 2006/ 07 - Transmitters/ Analyzers • Commissioning Schedule – (6) Units in - Power Supply Systems succession from Dec-06 to Aug-08 - Custom Consoles & Furniture - Control Room Design/ Refurbishment - Cables/ Cable Trays, Telemetry

Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved. - Operator Training Simulator C&I System Revival thru’ High Value Engineering NTPC India Ramagundam 3x500MW C&I R&M Project

• Located 225KM from Hyderabad in Andhra Pradesh, India • Originally Built in Late 1980’s by BHEL with BHEL make boiler and Siemens KWU Turbine • Project awarded in 2013 • First 500MW unit in India to go for complete C&I refurbishment including turbine control • First 500MW unit to have unified control system for boiler, turbine, BOP and offsite plant • First 500MW unit where OEM control systems are replaced by third party DCS

• Project engineering completed in record nine • Honeywell’s Scope of Work months, starting with extensive site survey - EPKS DCS for unified plant control • Unit lighted up in 35 days and synchronized in - EPKS SM for Boiler and Turbine Protection record 38 days as against contractual 45 days of outage - EPKS DCS for Turbine EHG control • At pick time more than 300 contract resources - Transmitters/ Analyzers and 50+ Hon resources mobilized at site - VMS & TSI system • 16000 IO, 27 controllers, 4 SM, 400KM cable, - Power Supply Systems 2000+ instruments installed, commissioned in 35 - Custom Consoles & Furniture days - Cables/ Cable Trays/ LIE/ LIR Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved. New Bench Mark in Power Plant C&I Refurbishment Project NTPC Ramagundam Transformation Old look of control room New look of control room

• Plant type: Geothermal ORC turbogenerator unit • Heat source: geothermal water at 140°C, 110L/s • Total electric power: 5.1MW MWel plus thermal decoupling for district heating • District Heating: 4MW thermal power • Total Energy Impact: >40,000 MWh/pa

• CO2 saving: 36,000T pa • ORC Unit supplied by: Turboden S.r.l. • ORC Working Fluid: 245fa (74T ) • End Customer: SWM - StadtWerke München (public utilities company) • Location: Bavaria, Germany • Plant operational: Q4 2011

Geothermal Power Hydro Power Olkaria Kenia ESB Ireland • 200 MW largest geothermal • DSA & plant in Kenia SCADA

Developing solutions for the 22,000 world’s toughest technologists challenges worldwide

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32,000 patents granted or pending

Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved. What Makes Us Different? Better Technology A broad portfolio from field sensor to board room ERP providing a more complete and integrated solution Better Delivery Best in class project execution of large integrated solutions - World-class project delivery: majority of projects on- budget, on- time - Best-in-class safety record - Global delivery and support in over 90 countries - Necessary domain expertise to deliver quantifiable business benefits focused on delivering results not products - Expert staff with experience to help you get results - Performance-based contracting Better Lifecycle Support Sustaining benefits from automation investments - Never leave a customer behind. Upgrade at customers pace. - Over 3,000 services professionals worldwide Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved. THANKS FOR YOUR TIME TODAY