Sanjay Deshmukh POWER OFFERINGS 20-Oct-2016 Unified Power Plant Automation Solutions Power Vertical Offerings Integrated Automation for Power Plant Customer Needs: • Sustained Process Performance & improved plant uptime • Process Safety • Operator & Asset Effectiveness • Control System Obsolescence & Plant Security • Load Management & Substation Automation Honeywell Solutions: • Experion PKS & Efficiency Enhancement Solutions • Industrial Power Management System and SCADA • Safety Manager for Burner Management System • UniSim OTS & Performance Monitoring Solutions • Turbine Control Solutions • Fire & Gas, CIP Solutions, Gas Metering Products Offered: • DCS – Experion PKS; BMS – Safety Manager; • Control Edge PLC; Field Instruments, CCTV • Operator Training Simulator - UniSim • Efficiency & Performance Enhancement Solutions • Elster Gas Portfolio Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved. Power Business In HPS Global Power Business Market Segments Served Orders in M$ • Utility Power Plant • Industrial Captive Power Plant 180 160 148 158 • Merchant Power Plant 160 • Renovation of C&I System 140 120 100 78 86 80 Power Technologies Served 60 • Pulverized Coal Fired TPS 40 • CFBC Boiler TPS 20 • Biomass Based TPS 0 2010 2011 2012 2013 2014 • Combined Cycle Power Plant • Coal Gasification • Geo Thermal Energy • Hydro Power Plant • Wind & Solar Energy Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved. Profile of customers served by HPS Power Equipment Manufacturers Power Plant Owners • Bharat Heavy Electrical Ltd (BHEL) • NTPC Limited • Thermax, India • Tata Power • Skoda Power (Doosan) • Jindal Steel & Power • SEC, China • Glow Energy • SEPCO, China • Reliance Energy • Doosan Heavy Electric • Reliance Industries • • Dukes Energy Power EPCs • Reliant Energy • L&T Limited • Progress Energy • Reliance Infra • Sasol • Shanghai Electric Co China • Fortum Power • MHI Japan • Saudi Electric Corp • Tata Projects • Eskom • Doosan • Nuon Magnum • Hyundai • Conoco Philips • GS E&C • Fortum Power • Lanco Infra • Abu Qir Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved. Recent Power Success • Nuon Magnum 1200MW CC • Reliance Rosa 600MW • Reliance Butibori 600MW • HPGCL Yamuna Nagar 600MW • WangQu 1200MW • BALCO 540MW • ESKOM Grootvlei 1200MW • SEC Quarayyah 2500MW • ConocoPhillips 1300 CCGT/CHP • NTPC Talcher 2000MW • BP Grangemouth 600 CHP • Sasol 2000 MW CHP • Bobov Dol 610 MW • ConocoPhillips 760 Mw CC • Repsol Sines 600 MW CHP • Reliance Samalkot 2400MW CC • Maritza 350 MW • NUON 4000 MW • Fortum 500 MW • NTPC Vallur 1500MW • NTPC Bongaigaon 1000MW • NTPC Singrauli 1000MW • NTPC Ramagundam 1500MW • NTPC Unchahar 500MW • WBPDCL Kolaghat 2x210MW Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved. Unique Enterprise-Wide Approach Honeywell's enterprise-wide • Project Engineering & MAC • Power Management System capabilities in • Physical & Cyber Security • IEC61850 compliant Electrical power help you • MES & ERP Integration Control System achieve: • Simulation • SCADA • Lifecycle Services • Enhanced • Facility Energy Management safety, • Performance Monitoring & Optimization reliability, efficiency, & sustainability • Burner Management • Turbo-Machinery Control • Highest asset • Plant DCS • Co-ordinated Control with availability • Fire & Gas Monitoring Boiler • Lowest risk • Emissions & Environmental • Interface with AVR, Synch & Management Protection system • Lowest cost of ownership • Regulatory • Field Instruments & compliance Sensors • Maximum • Gas Metering Solutions lifecycle value • Safety Systems Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved. Field and Measurement Devices Developing products and software to increase accuracy, efficiency, reliability for a lowest total cost of ownership • Modular designs • Faster, easier maintenance • Advanced displays • Lower inventory costs • Easy and intuitive Honeywell • Integrated with control User Experience system Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved. SMART Tx for Pressure,Temp, Level, Flow & Analyzers Experion PKS C300 for Power • Key Features - C300 Controller - Fieldbus Interface Module (FIM) - Control Firewall For Security - 13 Power Function Blocks - New Trending - Backup & Restore - Procedural Operations - Industry standard interfaces - SOE – 1 msec - C300 Sim - Alarm Shelving & Suppression - Remote I/O Capabilities - Universal IO Module - Safety System Integration Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved. Designed-Vertical Space Efficient Hardware • Integrated wiring to reduce footprint • Two tier wiring for easy installation and maintenance • Optionally redundant to maximize availability • Uniform heat management to increase product life Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved. Power Function Blocks • Designed to Address Specific Functions Used in Power Plant Process Control Strategies • Specifically Targeted for Use by Power Gen Customers, Potential for Use in Other Industry Segments also • Major Benefits to End User - Enhanced Performance of Control Strategies - Reduced Time for Configuration & Testing - Lesser Need for Control Processing Hardware - Ease of Logic De-bugging - Simplified Logic Documentation Water & Steam Properties – ASME/ IFC-97 Compliant Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved. Better Performance for Power Plant Control Application Boiler Protection System/ Burner Management System • Safety Manager safety system solution which permits the safe start up, operation, and shut down of the multiple-burner furnace section of a boiler • Based on a standard package, customized for the characteristics of each boiler type • Goals: • Personnel safety - Furnace protection - Increase reliability, operator availability - Major Functions: - Automatically place burners and igniters in service - Monitor flame conditions - Remove burners and igniters from service • Meets the applicable codes and standards for safety controllers and/or burner management applications (NFPA, 85/86, ISA S84.01, TUV and IEC 61508) Safety Mandating use of Certified BMS Systems Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved. Not just product but - TUV certified factory and engineers too Turbine Control in EPKS 20 ms CEE New EnhaGenLin FB Base Cycle C300 C300 for valve characterization IOLink “Slow Down” Servo Valve Speed Servo Protection S S Valve S S Positioner C C V V P P o o i i P P l l M M 1 2 Local M M Indication G1 SP HYDRAULICS A P B T SVP G2 IOTA “Shut Down” IOTA L L V V D D M P T T M 1 2 M M Steam Control Valve • Speed Protection Module with 2.5ms scan time & onboard signal validation and over-speed protection • Servo Valve Positioning Module which can support wide range of servo valves. Positioning loop latency of <10ms • C300 with 20ms Control Execution Cycle Time Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved. 12 ControlEdge PLC - Differentiators Aligning with Industry 4.0 requirements – IIoT Ready UIO Proven Platform ControlEdge PLC Estimation Experion Tool Integration Cyber Security Control with an Edge Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved. Best solution fit for offsite plants, Water Treatment, Coal/ Ash Handling Integrated Industrial Security and F&G Solutions Intrusion Detection Flame & Smoke Det Access Control Toxic Gas Detector Radar Surveillance Camera System Video Surveillance Sounders & Beacons Common HMI F&G System SIL-3 Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved. Leveraging the Broader Honeywell Portfolio Integrated “OneWireless” Solutions One Multi-functional and Scalable Network Supporting: • Automated Field Inspection • Corrosion Monitoring • Asset Tracking • Mobile Workers • Inventory Management • Energy Management • People Location • Equipment Reliability • Construction Phase Asset Tracking • Extended Control Network Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved. Delivering Wireless Solutions, ISA compliant Experion Process Knowledge System For Power Enterprise Wide Business & Casual User Desktop Access Integrated Process Data Secure Read Only for Business Physical Security Workcenter Process Display Applications Enterprise Web Server Web Browsers Building eServer Integrator Firewall Business Network Plant Asset Plant Wide Remote Operations Energy Efficiency Video as a Process Sensor Plant Simulation Management Data Warehouse Experion Station Solutions Digital Video Manager UniSim Asset Manager PHD Adv Energy Solutions Video Ethernet Advanced Applications Network Redundant GPS Master Integrated Web-based Human Interface Global Database & Historian Clock & NTP Supervisory Control Experion Station Experion Server Server ACE ASM Operator Effectiveness LVS Ergonomic Operator Consoles Icon Series Supervisory Control Network Terminal Local Control Network Regulatory, Logic C300 C200 Server Wireless Sequential & Model Access Based Controls Chassis C200, C300 IO & Profit Loop SIL 3 Safety Process Basic PMIO ControlEdge Redundant and / or System Manager Controller PLC Third Party Remote I/O Safety Manager Wireless Interfaces Transmitters Investment Protection Field Rounds ~ for TPS/TDC Field Mobility Automation Various Experion on LCN Mobile