Track Equipment Line Catalogue
- Equipment for Aluminothermic Welding - Track Machinery - Control Devices - Handling Equipment - Lightening and Protection - Track tools
06/2018 Page
Equipment for Aluminothermic Welding 3
Track Machinery 33
Control Devices 57
Handling Equipment 73
Lightening - Signalisation – Protection 83
Track Tools 91
Others 95 ALIGNMENT BEAM BA 240 - REF : 11131009
The BA 240 ALIGNMENT BEAM is essential to ensure the alignment of free rails prior to aluminothermic welding
Ensures ACCURATE ADJUSTMENT of rail ends outside of track Allows INDEPENDANT ADJUSTMENT of PEAK, LATERAL ALIGNMENT and TWISTING of rail Can be used with ALL TYPES of RAIL PROFILES, including grooved rail HEAVY DUTY construction EASY to use
The BA240 ALIGNMENT BEAM is composed: • 1 crucible support arm • 1 detwisting system • 1 support foot • 1 pair of rail jacks to adjust the peak of the rail
• 1 Aluminum frame with 4 clamps (2 of which are fixed)
• Weight of the beam : 60 kg (without accessories)
• Dimensions: 2 630 x 800 x 270 mm Clamping device ensuring an Detwisting and lateral accurate positioning, adjustment (mobile jaws) especially in case of worn rail
Mounting and working of the BA 240 frame aligner: • Device is centered over the gap between rails and be welded • Clamping of rail is ensured on rail heads thanks to the fixed jaws • Accurate alignment is adjusted through mobile jaws • Rail twisting is corrected when pushing on the end of one foot
• Peak alignment is made thanks to rail jacks positioned under the rail foot 3 BA240 ALIGNMENT « A » FRAME
ALIGNMENT « A » FRAME CR57 or CR61 are specially designed to align rails ends before aluminothermic welding
ACCURATE ADJUSTMENT OF RAILS ENDS (screwing system): • Peak adjustment • Lateral rail alignment • Rail twisting
FOR ALL KINDS OF FLAT BOTTOM RAILS AND SLEEPERS: Vignol, grooved rails, crane rails, wooden & concrete sleepers
STURDY FRAME & JAWS in ALUMINIUM ALLOY : • Heavy duty and compact construction: 570 x 160 x 600 mm • Light weight alloy: 18 kg • Long service life
The UNIVERSAL A-FRAME The A-FRAME for FASTCLIP® fastenings CR61 – Ref 11 111 002 CR57 – Ref 11 111 006
A dedicated version for Grooved & Tramway rails: CR57, Ref 11 111 003
A dedicated version for Crane Rails:
CR57, Ref 11 111 004 CR Sales Management Immeuble West Plaza - 9 rue du Débarcadère- CS90029 – 92707 COLOMBES Cedex - FRANCE 06/2018 Version Tel 33.1.46 88 17 60 - www,pandrol.com BATTERY OPERATED SHEARING MACHINE EMB 1 – Ref 11334014
The EMB 1 shearing machine with battery power is particularly ideal for use in tunnels and closed environment.
FULLY AUTONOMOUS BATTERY POWERED MACHINE LiHD battery technology High power Beyond 12+ shearing operations (60E1 rail profile)
NARROW HEAD for shearing all Vignole rails Including SWITCHES AND CROSSINGS
COMPACT & SAFE DESIGN Integrated hydraulic pack
EASY & QUICK SET UP
AVAILABLE ACCESSORIES: Additional batteries, Fast battery chargers, Accessories transport case
Shearing Force : 212 kN (21.5 tons) Max. hydraulic Pressure: 250 bars Opening between blades : 165 mm Inner Distance between cylinders: 210 mm
Centring and Quick and locking devices powerful cut of the under the rail ensure excessive weld both a constant and metal Weight without Blades : 57 kg accurate shearing Dimensions: 1270 x 470 x 510 mm Power: 2x 18V, 8Ah, 2 400 W
5 EMB1 WIDE BATTERY OPERATED SHEARING MACHINE EMB 2 – Nr 11334015
The wide EMB 2 shearing machine with battery power is particularly ideal for use in tunnels and closed environment.
FULLY AUTONOMOUS BATTERY POWERED MACHINE LiHD battery technology High power Beyond 12+ shearing operations (60E1 rail profile)
WIDE HEAD for shearing all Vignole rails Including HEAD WASH REPAIR process (HWR)
COMPACT & SAFE DESIGN Integrated hydraulic pack
EASY & QUICK SET UP
AVAILABLE ACCESSORIES: Additional batteries, Fast battery chargers, Transport case for accessories
Quick and Centring and powerful cut of locking devices the excessive weld under the rail ensure 212 kN (21.5 tons) metal both Shearing Force : a constant and Max. hydraulic Pressure: 250 bars accurate shearing Opening between blades : 165 mm Inner Distance between cylinders: 325 mm
Weight without Blades : 60 kg Dimensions: 1200 x 470 x 480 mm Power: 2x 18V, 8Ah, 2 400 W EMB2 Sales Management Immeuble West Plaza - 9 rue du Débarcadère- CS90029 – 92707 COLOMBES Cedex - FRANCE 06/2018 Version Tel 33.1.46 88 17 60 - www,pandrol.com RAIL SHEARING MACHINE EGH 1
The hydraulic rail shearing machine EGH1 is designed to shear excess weld metal remaining around the rail after Aluminothermic welding
Powerful cutting ability
Quick set up of the shearing head and cutting powered by an external hydraulic pack
Narrow head to ensure shearing of all type of rails including switches and crossings
Easy to guide with excellent positioning
Precise and efficient cut without any risk of damage
The hot excess metal remaining around the rail head is cut in one easy operation
• Two blades adapted to the rail profile coming together to complete the cut, powered by hydraulic rams with integrated guide system
• The hydraulic source can be supplied using a generator powered by petrol or electricity
• Special guide and rollers under the rail head guarantee a constant and accurate cut
7 EGH1 EGH 1 Specifications
Shearing head EGH 1 : REF 11332001 • Shearing Force : 212 kN (21.5 tons)
• Maximum Hydraulic Pressure: 250 bars
• Opening between blades : 165 mm
• Weight with Blades : 43 kg
• Dimensions : 1020 x 315 x 270 mm
• Inner Distance between cylinders = 210 mm
Two Hydraulic generators : Electrical Engine : REF 19511014 • 230 Volts – 50 Hz – single phase • Electric Power : 2 500 W • Flow : 6.5 liters/min
• Weight : 23 kg • Dimensions : 500 x 230 x 580 mm
Petrol Engine : REF 19511007 • Engine Type: Petrol 4 strokes • Electric Power : 4 kW (5.5 CV) at 3 600 rpm • Fuel Consumption: 313 g/kW.h • Flow : 3.6 liters/min
• Weight : 39 kg • Dimensions : 740 x 440 x 420 mm
Centering and locking devices under the rail ensure both a ACCESSORIES : constant and accurate cut Various types of blades → see doc ref ACCE1
Sales Management Immeuble West Plaza - 9 rue du Débarcadère- CS90029 – 92707 COLOMBES Cedex - FRANCE 06/2018 Version Tel 33.1.46 88 17 60 - www,pandrol.com RAIL SHEARING MACHINE EGH 2
The hydraulic rail shearing machine EGH2 is designed to shear excess weld metal after aluminothermic welding
Powerful cutting ability
Quick set up of the shearing head and cutting powered by an external hydraulic pack
Wide head to assure easy fit up on all flat bottom rails
Easy to guide, excellent positioning
Precise and efficient cutting with no risk to the weld
Matching with Head Wash Repair process
• Two blades adapted to the rail profile coming together to complete the cut, powered by hydraulic rams with integrated guide system
• The hydraulic source can be supplied using a generator powered by • Petrol • Electricity
• Special guide and rollers under the rail head guarantee a constant shearing thickness
9 EGH 2 EGH EGH 2 Specifications
Shearing Head EGH 2 : REF 11332002 • Shearing Force: 212 kN (21.5 tons) • Maximum Hydraulic Pressure: 250 bars • Opening between blades : 165 mm • Weight with Blades : 49 kg • Dimensions: 1000 x 450 x 480 mm • Inner Distance between cylinders = 325 mm
Two Hydraulic Pack :
Electrical Engine : REF 19511014 • 230 Volts • 50 Hz – single phase • Power : 2 500 W • Flow : 6.5 liters/min
• Weight : 23 kg • Dimensions: 500 x 230 x 580 mm
Petrol Engine : REF 19511007 • Petrol Engine 4 Strokes • Electrical Power: 4 kW (5.5 CV) à 3 600 rpm • Fuel Consumption: 313 g/kW.h • Flow : 3.6 liters/min
• Weight : 39 kg • Dimensions : 740 x 440 x 420 mm This equipment can be powered by the motorised trolley (See PLM 1)
ACCESSORIES : Various types of blades Centering and locking devices → see doc ref ACCE1 under the rail ensure both a constant and accurate cut
Sales Management Immeuble West Plaza - 9 rue du Débarcadère- CS90029 – 92707 COLOMBES Cedex - FRANCE 06/2018 Version Tel 33.1.46 88 17 60 - www,pandrol.com RAIL SHEARING MACHINE EGH2 RAG
The hydraulic rail shearing machine EGH 2 RAG is especially designed to shear excess metal after aluminothermic welding of GROOVED rails
Quick set up of the shearing head and cutting powered by an external hydraulic pack
Easy positioning of the shearing head
Quick and Accurate cutting especially inside the grooved rail head
Suitable for all moulding processes and types of grooved rails
• Two blades adapted to the rail profile coming together to complete the cut, powered by hydraulic rams with integrated guide system
• The hydraulic source can be supplied using a generator powered by petrol or electricity
• Special guide and rollers under the rail head guarantee a constant and accurate cut
• The hot excess metal remaining around the rail head is cut in one easy
operation RAG 2
11 EGH EGH EGH 2 RAG Specifications
Shearing Head EGH 2 RAG : REF 11332006
• Shearing Force: 212 kN (21.5 tons) • Maximum Hydraulic Pressure: 250 bars • Opening between blades : 165 mm • Weight with Blades : 49 kg • Dimensions: 1000 x 450 x 480 mm
Two Power Packs : Electrical Engine : REF 19511014
• 230 Volts – 50 Hz – single phase • Electrical Power : 2 500 W • Flow : 6.5 liters/min
• Weight : 23 kg • Dimensions : 500 x 230 x 580 mm
Petrol Engine : REF 19511007 • Petrol engine 4 strokes • Electrical Power : 4 kW (5.5 CV) à 3 600 rpm • Fuel Consumption : 313 g/kW.h • Flow : 3.6 liters/min
• Weight : 39 kg • Dimensions: 740 x 440 x 420 mm
Centering and locking devices under the rail ensure both ACCESSORIES : a constant and accurate cut Various types of blades → see doc ref ACCE1
Sales Management Immeuble West Plaza - 9 rue du Débarcadère- CS90029 – 92707 COLOMBES Cedex - FRANCE 06/2018 Version Tel 33.1.46 88 17 60 - www,pandrol.com NARROW RAIL SHEARING MACHINE EME 1
The EME 1 shearing machine electrically powered is used to cut the red hot metal remaining around the rail head after an aluminothermic weld
Easy to set up the shear head
Quick and powerful cut of the excessive weld metal
Compact due to an integrated hydraulic pack
Narrow head to ensure shearing of all type of rails including switches and crossings
Perfect centring and guiding
Precise cut with no risk to the weld
• Two blades adapted to the rail profile coming together to complete the cut, powered by hydraulic rams with integrated guide system
• The hydraulic source is supplied by an integrated electric pump
• Special guide and rollers under the rail head guarantee a constant shearing thickness
13 EME 1 EME EME1 Specifications
Shearing Head EME 1 : REF 11334010
• Shearing Force : 212 kN (21.5 tons)
• Maximum hydraulic Pressure: 250 bars
• Opening between blades : 165 mm
• Inner Distance between cylinders: 210 mm
Inside Power Pack :
Electrical Engine
• 230 Volts – 50 Hz – single phase • Electrical Power: 2 600 W • Flow : 6.5 liters/min • Weight with Blades : 55 kg • Dimensions: 1200 x 470 x 450 mm
ACCESSORIES : Centring and locking devices Various types of blades → under the rail ensure see doc ref ACCE1 both a constant and accurate cut
Sales Management Immeuble West Plaza - 9 rue du Débarcadère- CS90029 – 92707 COLOMBES Cedex - FRANCE 06/2018 Version Tel 33.1.46 88 17 60 - www,pandrol.com WIDE RAIL SHEARING MACHINE EME 2
The EME 2 shearing machine electrically powered is used to cut the excess of metal around the rail head after aluminothermic welding
Easy to set up the shear head
Quick and powerful cut of the excessive weld metal
Compact due to an integrated hydraulic pack
Perfect centring and guiding
Precise cut with no risk to the weld
Matching with Head Wash Repair process
• Two blades adapted to the rail profile coming together to complete the cut, powered by hydraulic rams with integrated guide system
• The hydraulic source is supplied by an integrated electric pump
• Special guide and rollers under the rail head guarantee a constant shearing thickness
15 EME 2 EME EME2 Specifications
Shearing Head EME 1 : REF 11334002
• Shearing Force : 212 kN (21.5 tons)
• Maximum hydraulic Pressure: 250 bars
• Opening between blades : 165 mm
• Inner Distance between cylinders : 325 mm
Inside Power Pack :
Electrical Engine
• 230 Volts – 50 Hz – single phase • Electrical Power: 2 600 W • Flow : 6.5 liters/min • Weight with Blades : 60 kg • Dimensions: 1200 x 470 x 480 mm
Centring and locking devices ACCESSORIES : under the rail ensure Various types of blades both → see doc ref ACCE1 a constant and accurate cut
Sales Management Immeuble West Plaza - 9 rue du Débarcadère- CS90029 – 92707 COLOMBES Cedex - FRANCE 06/2018 Version Tel 33.1.46 88 17 60 - www,pandrol.com RAIL SHEARING MACHINE EPM 2
The manual shearing machine with incorporated hydraulic pump EPM2 is used to cut red hot metal after an aluminothermic weld
Easy and Powerful shearing thanks to a manual double action pump
Accurate and Adjustable guiding system
Precise cut of the rail without any risk of damage
Suitable for all Moulding processes and types of flat bottom rails (4 blade sizes available)
Matching with Head Wash Repair process
• Two blades adapted to the rail profile coming together to complete the cut, powered by hydraulic rams with integrated guide system
• Special guide and rollers under the rail head guarantee a constant shearing thickness
17 EPM 2 EPM EPM 2 Specifications
Shearing Head EPM 2 : REF 11334004
• Shearing Force : 212 kN (21.5 tons)
• Maximum Hydraulic Pressure: 250 bars
• Opening between blades : 165 mm
• Inner Distance between cylinders = 325 mm
Inluding a Double Stroke Manual Pump :
• Weight with Blades : 63 kg
• Dimensions : 1020 x 490 x 500 mm
Centring and ACCESSORIES : locking devices under the rail ensure Various types of blades both → see doc ref ACCE1 a constant and accurate cut
Sales Management Immeuble West Plaza - 9 rue du Débarcadère- CS90029 – 92707 COLOMBES Cedex - FRANCE 06/2018 Version Tel 33.1.46 88 17 60 - www,pandrol.com RAIL SHEARING MACHINES BLADES
A wide range of BLADES to use with shearing machines to ensure constant and accurate cutting
Choice of blades to use on all types of Flat Bottom Rails
with models:
• EPM 2 • EGH 1 • EGH 2 • EME 1
Width of TYPE REF. FLAT BOTTOM RAILS TYPES RAIL HEAD
20 kg standard 36 kg S13 32 11335018 58mm < l 26 kg standard 36 kg S40 standard 30 kg standard 34 kg PMA 45 kg est 36 11335019 59mm < l < 62mm 36 kg UST U 33 or S 33 36 kg CFF5 U 55 39 kg PMA 31 kg Australia 90 lbs ARAA-ARAB 50 kg U50 37,2 kg UK CFF1 UNI 50 40 11335024 63mm < l < 66mm 75 lbs ASCE UNI 46 52 kg RATP 80 lbs ASCE 47 kg Australia U 60 85 lbs ASCE 48 kg LP 60 kg N 45 kg MSA 50 kg N U 59 SJ 41 SJ 50 CFF4 SJ 43 UIC 50 S 54 45 11335022 67mm < l < 71mm 45 ED 100 lbs ASCE UIC 54 90 lbs ASCE 100 lbs ARAA-ARAB 110 RE 50 kg Australia 53 kg Australia 60 kg Australia 50 kg China CFF3 119 lbs 50 kg EB 127 lbs 136 lbs RE CFF 6 130 lbs RE 140 lbs RE 48 11335023 72mm < l < 76mm R 65 66 kg Australia A 74 UIC 60 132 lbs UIC 71 UIC 61 133 lbs 155 lbs 63 kg EB 68 kg Australia
19 BLADES BLADES Specifications
Choice of blades to use on Grooved Rails with model EGH 2 RAG
Ref GROOVED RAIL TYPES
RI 60 35GM 11335030 35G NP4A 35GP 41GP
Choice of UNIVERSAL blades to use on all Rail profiles on models :
• TM 1 • TME 1 • TMGH 1
ref T Y P E of BLADES TYPE of RAILS
11335016 L Profile 1 All flat bottom rails
11335017 U Profile 2 All flat bottom rails
Metro appl. 11335015 Flat blades 3 Crane rails to use with special guides Grooved rails Guide rails
1 2 3
All blades are sold per pair Sales Management Immeuble West Plaza - 9 rue du Débarcadère- CS90029 – 92707 COLOMBES Cedex - FRANCE 06/2018 Version Tel 33.1.46 88 17 60 - www,pandrol.com TURBINE PREHEATING UNIT GP 40
The turbine GP 40 unit provides a simple form of preheating to ensure aluminothermic welding
Sufficient Power for a speedy preheating
Simple combustion adjustment for maximum efficiency
Compact and light weight
• Equipped with a combustion engine or electrical motor which powers air compressor, the preheating unit GP40 ensures a good air-carburant mixture to guarantee preheating of the end of the rail.
Version : Engine • Compressor comprises two rotors which Petrol REF : 11211020 are independent of air flow and guarantees the consistent mixture of air and carburant for the duration of the process without need of further adjustment
• The engine is equipped with a silencer to reduce noise significantly Version : Engine Propane Gas REF : 11211019
21 GP 40 GP GP 40 Specifications
Rotary Suppressor
• Speed : 3 400 ± 50 rpm.
• Maximum Pressure : 0,4 bar
• Flow : about 50 m3/h at 3000 rpm or 46 Nm3/h
Engine
• Electrical Power : 2,94 KW (4 CV) at 3 600 rpm.
• Petrol Tank: 2,5 litres
• Dimensions : 675 x 380 x 490 mm
Version GP 40 TE Version GP 40 TP Weight : 50 kg Weight : 45 kg
Sales Management Immeuble West Plaza - 9 rue du Débarcadère- CS90029 – 92707 COLOMBES Cedex - FRANCE 06/2018 Version Tel 33.1.46 88 17 60 - www,pandrol.com RAIL WELD SHEARING MACHINE T M
The T M Rail weld shearing machine is designed to shear excess metal remaining around the rail after aluminothermic welding
Easy to guide with excellent positioning over the rail
Universal Machine for quick use on all types of rails, including : • Flat Bottom Rails • Grooved Rails • Crane rails • Guiding rails • Special profiles
Powerful cutting ability
Precise and efficient cut of rail without any risk of damage
Light weight
Two versions with power pack : • integrated • separate
4 Strokes engine or Electrical power
• Excess of metal remaining around the rail head after aluminothermic welding is removed in a single operation
• This operation is carried out by two moving blades
23 T M T T M Specifications
Shearing Head TMGH 1 : REF 11331001 • Shearing Force : 122 kN (12.5 tons) • Maximum Hydraulic Pressure: 250 bars • Blades Stroke : 100 mm • Flow : 3.6 litres/min • Weight with blades : 40 kg • Dimensions : 835 x 265 x 360 mm
Separated Power source :
Engine REF : 19511007 • Petrol 4 Strokes • Electrical Power : 4 kW (5.5 CV) at 3 600 rpm • Fuel Consumption: 313 g/kW.h • Flow : 3.6 litres/min • Weight : 39 kg • Dimensions 740 x 440 x 420 mm
Electrical Engine REF : 19511014 • 230 Volts – 50 Hz – single phase • Electrical Power : 2 500 W • Flow : 6.5 litres/min • Weight : 23 kg • Dimensions : 500 x 230 x 580 mm
Integral Models: Petrol Engine REF : 11333001 Weld shearing Machine TM 1 2 Strokes • Electrical Power: 3.4 kW (4.6 CV) at 3 600 rpm • Flow: 6 litres/min • Weight: 56kg • Dimensions: 1290 x 315 x 435 mm
ACCESSORIES : Various types of blades → see doc ref ACCE1
Sales Management Immeuble West Plaza - 9 rue du Débarcadère- CS90029 – 92707 COLOMBES Cedex - FRANCE 06/2018 Version Tel 33.1.46 88 17 60 - www,pandrol.com RAIL STRESSOR TR 75
The stressing equipment TR75 is essential to stretch the rail before the aluminothermic welding
To secure rails together during maintenance work
To stretch long welding rails during a stressing operation
Only two operators are necessary to use the equipment
Items supporting the effort could be positioned:
• Under the rail without obstructing the rolling surface
• Above the rail head for a quicker set up
The RAIL STRESSOR TR 75 includes :
• 2 clamping arrangements to be positioned on the web of the rail • 2 dual purpose hydraulic rams • 2 (or more) extensions enable to free the working area • 1 manual or motorised hydraulic pump
The dual purpose hydraulic rams enable a quick set up followed by a gradual stretching force so that the tensions in the rail are gradually liberated.
Items are positioned around the web of the rail. During the tension phase, the four clamps gradually increase the grip on the rail.
25 TR 70 TR TR 75 Specifications
Stressor : REF : 21121021 • Traction Force : 700 kN • Pushing Force: 400 kN • Hydraulic ram Stroke: 380 mm • Weight of the total equipment : 270 kg • Weight of the heaviest part : 53 kg
Hydraulic Pumps (3 models) :
Manual Hydraulic Pump with Double Flow Action REF : 21121062
• Flow under pressure < 14 bars : 126 cm3/stroke • Flow at maximum pressure : 4.75 cm3/stroke
• Weight: 22 kg • Dimensions: 670 x 410 x 405 mm
Hydraulic Pump with Petrol engine REF : 21121020 • Petrol engine 4 Strokes - 2.2 kW (3CV) at 3 600 rpm • Fuel Consumption: 327g/kW.h • Flow under Pressure < 20 bars : 7 litres/min • Flow at maximum Pressure 580 bars : 2.5 litres/min • Weight: 85 kg • Dimensions: 990 x 500 x 520 mm
ACCESSORIES :
Extension rods length 1 200 (REF : 11121003) and 1 800 mm (REF : 11121002) Adjustable extension rods of 1 200 mm (REF : 11121004) Extension rods length 1 800 mm (REF : 11121005) - insulated
Sales Management Immeuble West Plaza - 9 rue du Débarcadère- CS90029 – 92707 COLOMBES Cedex - FRANCE 06/2018 Version Tel 33.1.46 88 17 60 - www,pandrol.com RAIL THERMOMETER V 2
The rail thermometer is essential for a perfect preparation of a Aluminothermic welding
Useful to measure temperature during rail distressing
Useful to control the temperature evolution during a aluminothermic welding
Simple to use, small and accurate
RECTANGULAR rail thermometer with magnet
REF 48702010
DIGITAL rail thermometer with magnetic sensor and backlight for night use
REF: TOC 00018
27 2 V V 2 Specifications
Rectangular thermometer with magnet
• Dimensions: 140x 25 x 14 mm • Graduation: degree • Temperatures from – 30°/+ 80° C • Aluminium housing • Supplied with plastic case
Round shape thermometers with magnet
• Dimensions: Ø 63 mm • Graduation : 2 degrees/2 degrees • Temperatures from -10°/+70°C • Treated steel housing • Shockproof crystal glass • Supplied in card box
• Dimensions: Ø 40 x 17 mm • Graduation : degree/degree • Temperatures from –30°/+70°C • Treated steel housing • Shockproof crystal glass • Supplied in card box
Digital and magnetic thermometer – REF TOC 000 18
• Temperatures from – 50°/+70° C • Temperature transducer, flexible and robust in plastic • 3 m cable allow to move the screen further the rails • Back lighted screen • Results view in °C or °F • Measure ambient or rail temperature with a selector
Sales Management Immeuble West Plaza - 9 rue du Débarcadère- CS90029 – 92707 COLOMBES Cedex - FRANCE 06/2018 Version Tel 33.1.46 88 17 60 - www,pandrol.com WELDER’s STRAIGHT EDGES V 3
Flat or adjustable straight edges are essential tools BEFORE performing aluminothermic welds
Under welding process, it remains important to check and adjust rails, especially the two rails ends
Peak Horizontal Alignment Vertical alignment
Flat and adjustable stop straight edges may be used on all rails profiles
29 3 V V 3 Spécifications
Straight Edge 1 meter - REF : 19123012
Ensures prior to welding
• Rails heads adjustment • Rails Webs alignment • Rail cant control Hardened steel and straightened Edge with safety case Weight : 2.3 kg
Straight Edge 1 Meter - REF : 19123013 with adjusting & Magnetic device
Prior to welding and using both side, this device is designed to enable welders to check :
Level Point Rail Alignment Web alignment
Adjustable stop Edge with magnet Weight : 2.2 kg
Sales Management Immeuble West Plaza - 9 rue du Débarcadère- CS90029 – 92707 COLOMBES Cedex - FRANCE 06/2018 Version Tel 33.1.46 88 17 60 - www,pandrol.com GAS CYLINDER HEATER V 5 – REF TZZ00014
The gas cylinder heater is used for heating propane bottles at outside work sites where the bottles are exposed to cold weather conditions during the preheating and to ensure the quality of the aluminothermic welding.
For aluminothermic welding with gas heating during winter Keep the requested pressure even with a decrease of temperature For safety the heater is supplied with a circuit breaker Available for all sizes of gas cylinder
• High performance heating surface • Short heating time (less than 5 minutes) • Quick shutting system (Velcro)
• Transport and protection tube V 5 V 31 V 5 Specifications
Electrical Specifications:
• Nominal Voltage : 230 V - 50Hz • Power at 20°C : 1 000 Watts • Connection cable : IP 67 length 4 m • 30mA differential circuit breaker • Overheating security at + 45° C with manual restart button
Thermical specification:
• Internal Thermostat set at + 30° C •Overheating protection at +45°C
• Material : Vulcanised silicon • Heating cables integrated • Velcro shutting system
• Weight : 3.9 kg (with transport tube) • Dimensions : 330 x 860 mm
Sales Management Immeuble West Plaza - 9 rue du Débarcadère- CS90029 – 92707 COLOMBES Cedex - FRANCE 06/2018 Version Tel 33.1.46 88 17 60 - www,pandrol.com BATTERY POWERED HANDHELD GRINDERS
Exhaustive range of battery powered handheld grinders for the finishing works
AUTONOMOUS BATTERY POWERED HANDHELD GRINDERS: LiHD Technology, 2400W, 2x 18V
All FINISHING GRINDING WORKS for VIGNOLE & TRAMWAY rails (including the rut)
INCLUDED ACCESSOIRES (also available separately): Battery 18V – 8Ah Fast battery chargers Accessories transport case
LAPIDARY GRINDERS Ø90 & Ø115
Head profile finishing grinding Autonomy : up to 3-4 operations Ø90 GRINDER Ø115 GRINDER Ref 14312025 Ref 14312024 Grinding stone D90x40x50 Grinding stone D115x50x50 Ref 47901005 Ref 47901006
STRAIGHT GRINDER Ø175
Finishing grinding after rail built-up Ideal for difficult access (switches and crossings) Ø175 GRINDER Tangential grinding wheel D175x25 Ref 14312026 Ref 47901037
RUT CLEANING GRINDER Ø203
Cleaning and grinding within the rut of grooved rails
Ø203 GRINDER Rounded edge grinding wheel D203x20x18 Ref 14312027 Ref 47901032
33 MEB WIRED HANDHELD GRINDERS
Exhaustive range of wired handheld grinders for the track works LIGHT WEIGHT (5 to 10 kg) & POWERFUL (2600W, 50Hz) All track works : GRINDING, CUTTING, and SHEARING of VIGNOLE and TRAMWAY RAILS
LAPIDARY GRINDERS Ø90/108/115
Head profile rough and finishing grinding
GRINDER Ø90 GRINDER Ø108 GRINDER Ø115 Ref 14312019 Ref 14312020 Ref 14312018
Grinding stone D90x40x50 Grinding stone D108 with Grinding stone 115x50x50 Ref 47901005 intergrated nut M14 Ref 7901006
STRAIGHT GRINDER Ø175
Rough and Finishing grinding after rail built-up Ideal for narrow access (switches and crossings)
GRINDER Ø175 Ref 14312012 Tangential wheel D175x25 Ref 47901037
RUT GRINDER Ø203
Cleaning and Grinding within the rut of grooved rails
Rounded edger grinding wheel D203x20x18 GRINDER Ø203 Ref 14312022 Ref 47901032
ANGLE HEAD GRINDER Ø230
Cutting of the aluminothermic RISERS and Deburring
Deburring disc 230x10x22,2 Ref 47901021 GRINDER Ø230 Ref 48402022
Cutting disc 230x4x22,2 Ref 47901018 MEL Sales Management 34 Immeuble West Plaza - 9 rue du Débarcadère- CS90029 – 92707 COLOMBES Cedex - FRANCE 06/2018 Version Tel 33.1.46 88 17 60 - www,pandrol.com ELECTRIC POWER UNIT GEE500 – REF 29411003
Generating set GEE 500 is a suitable portable power unit to use all kind of electrical machineries and tools to ensure tracks works
Strongly designed to comply with all kind of works and especially for supplying power to portable electric tools and lighting equipment used on tracks.
Equipped with a safety device for engine stopping in case of low oil pressure and/or oil temperature
Equipped with an OHV engine (over head valve engine) which ensures a better quality and longer life of the equipment.
Easy to move thanks to its wheelbarrow equipment, if required
35 500 GEE GEE500 Specifications
2 models available:
GEE 500 – on Frame only :
• Weight : 56 kg • Dimensions : 720 x 560 x 490 mm
GEE 500 B – on Wheelbarrow:
• Weight : 80 kg • Dimensions: 1110 x 650 x 750 mm
In the Wheelbarrow version the GEE 500 B is supplied with:
• 2 wheels to move the power pack everywhere even in the ballast
• 2 boxes to carry the different accessories and tools
• 2 telescopic handles to ensure a safe handling
Petrol Engine Alternator • Petrol 4 Stroke • Voltage : 230 Volts – 50 Hz single phase • Power : 6.6 kW at 3 600 rpm • Power : 4 kW – 5 kVA • Fuel consumption : 313 g/kW.h • Autonomy : 3.2 hours
Sales Management 36 Immeuble West Plaza - 9 rue du Débarcadère- CS90029 – 92707 COLOMBES Cedex - FRANCE 06/2018 Version Tel 33.1.46 88 17 60 - www,pandrol.com RAIL CLEANER DR 40 – REF 14391003
The RAIL CLEANER DR 40 guarantees a proper electric connection on the top of the rail for efficient track circuits
A powerful and efficient engine
One way is sufficient to treat a 40mm rail thanks to the metallic brush
Easy to use, one man operation
A safety system stops the engine during transportation
A folded handle facilitates transportation
37 DR 40 DR DR 40 Specifications
Technical Features:
• Running on the rail with two insulated rollers • Handle facilitates an effortless push from the operator • 4 Stroke - Engine with belt transmission • Power : 4.1 KW (5.5 CV) at 3600 rpm • Decarbonizing brush is fitted directly on an axle
Folded Handle
Brush rotation speed : 600 rpm Weight : 41 kg Dimensions : Transportation: 1020 x 430 x 6000 mm
Working conditions : 1460 x 430 x 755 mm
Ref 47902003, BRUSH. High resilience threads for an efficient result even on highly humid rails
Sales Management 38 Immeuble West Plaza - 9 rue du Débarcadère- CS90029 – 92707 COLOMBES Cedex - FRANCE 06/2018 Version Tel 33.1.46 88 17 60 - www,pandrol.com LIGHT GRINDING UNIT GML 24 – REF 14311007
This light Grinding unit GML 24 is efficiently preparing the surface of the rail before fixing the connections
Easily handled equipment adapted to small track work
Robust construction
Light and easily transported
Used with a large range of grinding discs
The power group: includes an engine with a centrifugal clutch
A flexible transmission: under isolated protection, of 1.5 meters used to transfer the power to the grinding head
Grinding tools adapted to different types of work : • Disc use for profile grinding of the rail • Cutting disc to cut the rail • Abrasive discs to grind for preparation • Disc used for light grinding operations
39 GML 24 GML GML 24 Specifications
GML 24 Technical specifications
• Transmission by centrifugal clutch and belt • Flexible cable is protected: length 150 cm • Rotation speed : 6 000 rpm • Weight of the grinder (without cables) : 23 kg • Dimensions: 400 x 370 x 420 mm
Engine:
• Type: Petrol engine 4 Stroke • Power : 2.2 kW (3 CV) at 3 600 rpm • Fuel consumption : 327 g/kW.h REF 514316006
Accessories and grinding tools :
• Disc use for profile grinding of the rail REF 514316011 • Cutting disc to cut the rail • Abrasive discs to grind for preparation • Disc used for light grinding operations
REF 514316014 REF 514316006
Sales Management 40 Immeuble West Plaza - 9 rue du Débarcadère- CS90029 – 92707 COLOMBES Cedex - FRANCE 06/2018 Version Tel 33.1.46 88 17 60 - www,pandrol.com ABRASIVE DISC SAW HC 355 / 406
The ABRASIVE DISC SAW HC 355 / 406 ensures fast and accurate cutting of all rails with no physical strain.
Powerful 2 stroke petrol engine for an easy cut
Straight cut on all grades of rails
Very quick cutting time (less than 2 minutes on the biggest rail profiles)
Articulated cutting guide to support the weight of the machine
Operates with all required safety systems
Strongly built machine with a new centrifugal engine filtration
• The support arm equipped with a strong hold system ensures a rigid fixation on the rail head
• The support arm ensures a straight and perpendicular cut • Safety system which prevents the engine from starting if the machine is disconnected from the support arm • Engineered to cut a complete rail without removing the support arm • An overprotective system directs the sparks to the ground and allows a
maximum use for the disc 355/406
41 HC HC HC 355/406 Specifications
Rail Saw Engine : Petrol Engine
• 2 Stroke – X-Torq engine. • Transmission by centrifugal clutch and belt • Power : 5.9 kW @ 9 600 rpm • CC Engine : 119 cm³ • Disc Rotation Speed : HC355 (14’’) : 5 380 rpm - 100 m/sec HC406 (16’’) : 4 400 rpm - 100 m/sec • Fuel consumption : 1,25 liters for 6 cuts
Support Arm (2 versions): • Vignole : for flat bottom rail • Universal : for all rails including grooved and crane rail
3-Step Filering System:
• Air centrifugation • Primary filtering: foam • Secondary Filtering: paper
Product references: Disc size:
• HC 355 Vignole Rail REF : 14221031 • 355 mm / 14 ‘’: HC355 • HC 355 Universal REF : 14221032 • 406 mm / 16 ‘’: HC406 • HC 406 Vignole Rail REF : 14221033 • HC 406 Universal REF : 14221034
Other specifications:
• Weight: 21 kg (Support Arm: 9 kg) • Dimensions : 900 x 260 x 400 mm
Sales Management 42 Immeuble West Plaza - 9 rue du Débarcadère- CS90029 – 92707 COLOMBES Cedex - FRANCE 06/2018 Version Tel 33.1.46 88 17 60 - www,pandrol.com IMPACT WRENCH MASTER 35 – REF : TME00006
The petrol driven impact wrench MASTER 35 is the ideal track machine for removing/fitting all kind of screws
Double use Machine: - screwing/unscrewing for all bolts from Ø diam 16 to 32 mm - drilling holes in wooden sleepers
Light weight tool easily used by one person
No air compressor, generators nor power packs are requires on the track
Noise and vibration levels reduced
Low maintenance cost
A trolley is available (for all gauges) for an easier use:
For all kind of rail Use vertically and horizontally Dismountable and folded
43 MASTER 35 MASTER MASTER 35 Specifications Technical Specification:
MASTER 35 – REF: TME 000 06 Petrol Engine
• Weight : 18.3 kg • Petrol 2 Stroke special AIRTEC • Dimensions : • CC Engine : 56 cm3 – power 4 CV length 570 mm • Maximum free speed : 12 000 rpm height 280 mm width 445 mm • Torque : 475 à 1 800 Nm – using 5 position lever settings Metal BOX • Fuel tank capacity : 0.7 l • Autonomy : 60 min
MASTER TROLLEY – REF: TMEA 0383 • Weight : 30 kg • Dimensions : length 1080 – width 1625 mm - height 870 mm – folded 440 mm Equipment of the Trolley : • Adjusting screw to change pressure needed to move arm up and down • Weight : 12.4 kg • Dimensions : 590 x 455 x 296 mm • Manual Wheel Brake Strong metal carrying box with full length • 3 Insulated Wheels hinged lid, lock-fast fitting, twin carrying handles and anti-slip rubber base
Accessories : Kit for horizontal use and bracket for vertical use
Drilling
Screwing and unscrewing positions
ACCESSORIES : Sockets, extensions, adaptors, quyick release auger attachments, auger bits for drilling soft and hard wood upon request.
Sales Management 44 Immeuble West Plaza - 9 rue du Débarcadère- CS90029 – 92707 COLOMBES Cedex - FRANCE 06/2018 Version Tel 33.1.46 88 17 60 - www,pandrol.com PROFILE GRINDER RPLE - REF : 14352007
The light profile grinder RPLE is used to complete the final stages of the profile grinding on the rail head after aluminothermic or arc welding
Powerful and light for a high quality work
Vibrations minimised due to an electric motor
One man operation
Easily transported
The profile grinder RPLE is supplied with a rigid frame including rollers which secure its precise positioning on the head of the rail. The rollers enable a continuous grinding of the rail head profile. The grinding force is fully absorbed through well dimensioned bearings positioned inside the transmission body. The large distance between the two rollers guarantee a precise finish of the rail head grinding. The wheel ensures fine and accurate control of the grinding head height perpendicular to the rail surface.
45 RPLE RPLE Specifications
Overall dimensions :
• Distance between the two main rollers : 1 300 mm • Weight : 35 kg • Dimensions : 1360 x 455 x 800 mm
Motor technical specification :
• Electrical Engine
• 230 Volts – 50 Hz – single phase
• Power : 2 500 W
• Rotation Speed: 6 500 rpm
Roller guide and supporting bracket
ACCESSORY : Grinding wheel Ø 115 mm – see doc. ACCM1
Sales Management 46 Immeuble West Plaza - 9 rue du Débarcadère- CS90029 – 92707 COLOMBES Cedex - FRANCE 06/2018 Version Tel 33.1.46 88 17 60 - www,pandrol.com RHINO 4 Rail Drilling Machine REF TME 000 44
4 stroke petrol engine RHINO 4 is designed for drilling holes in rail for electrical connections and fishplates
4 Stroke Honda engine Worldwide Honda service approval Lightweight only 18,5 kg Highly portable with low noise level Robust and reliable
Integrated automatic throttle control Complies with EU & CARB emission regulations 2 year moto conditional warranty SNCF and Network Rail approved Complete with lightweight carrying case and coolant pump
47 RHINO 4 RHINO RHINO 4 specifications
RHINO 4 SPECIFICATIONS
Model number RD074
Motor type Honda 4 stroke
Displacement 51
Max hole cutting capacity 36 mm dia
No load speed 300 rpm
Overall dimensions Height 420 mm Width 420 mm Exc bottel Lenght 540 mm
Net weight 18,5 kg
Spindle bore 19,05 (3/4″)
Throttle activation Automatic speed
Safety features Clutch fitted
Large Range of hollow drill bits
Sales Management 48 Immeuble West Plaza - 9 rue du Débarcadère- CS90029 – 92707 COLOMBES Cedex - FRANCE 06/2018 Version Tel 33.1.46 88 17 60 - www,pandrol.com GRINDING UNIT MFB – REF : 14321013
The MFB flexible shaft grinder on WHEELBARROW frame allows operator to ensure various rail grinding operations
Powerful to ensure rough and finish grinding after : • ARC Welding • Aluminothermic welding
Easier grinding operations thanks to the rotation of the engine on the frame and the flexible transmission
Easy to move along the track thanks to its wheel barrow frame
Accepts a variety of accessory attachment to grind as rail requires
Safety start or stop from the grinding unit
• Mechanical power transmitted by a flexible shaft under isolating sheath 4.5 m length
• Quick coupling (optional) for rapid and easier change of grinding tools
• Suitable grinding tools: • Angle head for lapidary grinding wheels • Straight head for flat grinding wheels
49 MFB MFB Specifications
Grinding Unit :
• Transmission by centrifugal clutch with flexible shaft under isolating sheath • Wheel Rotation Speed : 4800 rpm • Low tube frame, cart type, with 1 or 2 inflatable tires • Weight without flexible: 57 kg • Dimensions: 950 x 600 x 740 mm
Petrol Engine :
Petrol 4 Stroke • Power : 5.9 kW (8 CV) at 3 600 rpm • Fuel consumption : 313 g/kW. Optional handle => Remote control switch to start or stop the grinding unit directly
ACCESSORIES : Angle head for lapidary grinding wheels Ø90-115-150 Heads for straight grinding wheels 200 & 203 mm Heads for lamellar polishing wheels Quick couplers, wheel sockets Flexible
REF : 514342002 REF : 514343015 REF : 514344001 REF : 514344004
Sales Management 50 Immeuble West Plaza - 9 rue du Débarcadère- CS90029 – 92707 COLOMBES Cedex - FRANCE 06/2018 Version Tel 33.1.46 88 17 60 - www,pandrol.com GRINDING UNIT MFR – REF : 14321108
The MFR flexible shaft grinder on trolley allows operator to ensure various rail grinding operations
Powerful to ensure rough and finish grinding operation after an Aluminothermic welding
Easier grinding operations thanks to the rotation of the engine on the frame and the flexible transmission
Easy to move on the track thanks to its adjustable trolley
Accepts a variety of accessory attachment to grind as rail requires
Safety start or stop from the grinding unit
• Mechanical power transmitted by a flexible shaft under isolating sheath 4.5 m length
• Quick coupling (optional) for rapid and easier change of grinding tools
• Suitable grinding tools: • Angle head for lapidary grinding wheels • Straight head for flat grinding wheels
51 MFR MFR Specifications
Grinding Unit :
• Transmission by centrifugal clutch with flexible shaft under isolating sheath • Wheel Rotation Speed : 4800 rpm ±150 • Tubular frame with variable gauge • Weight without flexible: 87 kg • Dimensions: 1540 x 700 x 770 mm
Petrol Engine :
• Petrol 4 Stroke • Power : 5.9 kW (8 CV) at 3 600 rpm • Fuel consumption : 313 g/kW.h
ACCESSORIES :
Angle head for lapidary grinding wheels Ø90-115-150 Heads for straight grinding wheels 200 & 203 mm Heads for lamellar polishing wheels Quick couplers, wheel sockets Flexible
REF : 514342002 REF : 514343015 REF : 514344001 REF : 514344004
Sales Management 52 Immeuble West Plaza - 9 rue du Débarcadère- CS90029 – 92707 COLOMBES Cedex - FRANCE 06/2018 Version Tel 33.1.46 88 17 60 - www,pandrol.com RAIL PROFILE GRINDING MACHINE MR 150 4S – Ref 14331028
The PROFILE GRINDER MR 150 4S is specially designed to reshape vignole rail heads after aluminothermic or ARC welding
ACCURATE GRINDING thanks to rail rollers, guiding wheels and a Ø150 grinding stone
90° INCLINATION OF THE MACHINE for the grinding of:
• Rolling surface
• Radius
• Sides of the head
ALL GRINDING FORCES are transmitted through OVERSIZED BEARINGS which are incorporated in the transmission box supporting the engine
THE ADJUSTMENT OF THE GRINDING WHEEL IS
PERPENDICULAR TO THE RAIL and is controlled by a flywheel 150
53 MR MR150 4S Specifications
MR150 4S - GAS POWER, Ref 14331028 MR150 E – ELECTRICAL POWER, Ref 14331017 Type: 4 stroke-gas-engine Power: 2,6 KW (3,5CV) – 3,600 rpm Type: 220 / 380 V - 50 Hz – three phases Weight : 54 kg Power: 3 KW @ 3,000 rpm Dimensions: 1380 x 600 x 950 mm Weight : 58 kg Dimensions: 1350 x 500 x 950 mm
Turning kit (optional) to effortlessly turn the machine to grind the opposite rail head side
Stabilizing bar (optional)
Sales Management 54 Immeuble West Plaza - 9 rue du Débarcadère- CS90029 – 92707 COLOMBES Cedex - FRANCE 06/2018 Version Tel 33.1.46 88 17 60 - www,pandrol.com GRINDING ACCESSORIES ACCM1
A wide range of tools especially adapted to Railtech flexible shaft grinding units
For flexible shaft grinder type MFB (on Wheelbarrow)
For flexible shaft grinder type MFR (on trolley)
For profile grinder type MR 150 with power take- off option
For head rail resurfacing or reprofiling
LAPIDARY Grinding wheel • with insert nut Ø 90 x 40 x 50 mm – REF : 14343015 • with insert nut Ø 115 x 50 x 50 mm - REF : 14343014 • with insert nut Ø 150 x 40 x 50 mm – REF : 14343016
Fitted on angle head (with protection guards and adaptor plate). Use a specially adapted wrench/tool
For grinding before rail built-up or ARC welding – REF : 14344001
• Straight grinding wheel Ø 203 x 25 x 18mm with protection guards and adaptor plate
55 ACCM1 Grinding Accessories
For flexible shaft grinder type MFB and MFR For profile grinder type MR 150 with power take- off option
For burring, shearing or slotting:
• Straight grinding wheel for burring Ø 230 x 10 x 22.2 mm • Straight grinding wheel for slotting Ø 230 x 3.2 x 22.2 mm Fitted on straight head with protection guards and adaptor plates
REF 14344004
For polishing :
• Emery lap grinding wheel Ø 165 x 50 mm
fitted on straight head with protection guards and adaptor plates
REF 14344007
Common transmissions for all types of grinding heads:
• Insulated flexible shaft, 1 knurled bit – REF : 14341002 • Insulated flexible shaft, 2 knurled bit – REF : 14341003
• Flexible shaft for MR 150 – REF : 14342002
• Quick coupling
Sales Management 56 Immeuble West Plaza - 9 rue du Débarcadère- CS90029 – 92707 COLOMBES Cedex - FRANCE 06/2018 Version Tel 33.1.46 88 17 60 - www,pandrol.com DYNAMIC VOID METER ABT 3137
The ABT 3137 is designed to measure the dynamic void
REF : TOC00028
• Measures dynamic void: from 0 to -25 mm • Automatic set to zero
• Available in either Imperial (inches) or metric • Weight : 0.66 kg
• x 3 magnified scale
57 ABT 3137 ABT TRACK MEASURING DEVICE
ABT 5000 Instruments to measure gauge and Super Elevation (SE) in track
Measurement of the gauge and SE in track
Simple and Fast
Only 1 operator to use
Robust and lightweight
Electrically non-conductive
Technical Specifications:
Weight : 2,5 kg Dimensions: 1600 x 200 x 150 mm Super Elevation: Range: ± 200 mm REF : TOCR0027 Accuracy: ± 0,5 mm Resolution: 0,1 mm
Gauge: Range: 1410 mm > 1490 mm Accuracy: ± 0,5 mm Resolution: 1 mm
• Super Elevation is measured electronically and is shown on an LCD display
Sales Management Immeuble West Plaza - 9 rue du Débarcadère- CS90029 – 92707 COLOMBES Cedex - FRANCE 06/2018 Version Tel 33.1.46 88 17 60 - www,pandrol.com SWITCH MEASURING DEVICE ABT 5010
Instruments to measure switch and crossing geometry
Measurement of the gauge, Super Elevation and S&W geometry
Simple and Fast
Only 1 operator to use
Robust and lightweight
Electrically non-conductive REF : TOC00064
Technical Specifications:
Weight : 2,8 kg Dimensions: 1500 x 300 x 200 mm
Super Elevation: Check Gauge: Range: ± 200 mm Range: 1370 mm > 1430 mm Accuracy: ± 0,8 mm Accuracy: ± 0,5 mm Resolution: 0,1 mm Resolution: 1 mm Gauge: Flange Way: Range: 1410 mm > 1490 mm Range: 40 mm > 120 mm Accuracy: ± 0,5 mm Accuracy: ± 0,5 mm Resolution: 1 mm Resolution: 1 mm
• Super Elevation is measured electronically and is shown on an LCD display 5010
59 ABT ABT PLATFORM GAUGE ABT 4050 The ABT 4050 platform gauge ensures a very simple and secured way of measurements of platforms
Quick and easy to use by only one operator from the platform
Suitable for used with raised check and conductor rails
Lightweight and electrically non conductive
Can be folded
• The unique open-frame design allows the operator to lower the gauge onto the track from the platform and remove it quickly in the event of a passing train
• Self positioning foot adjusts to any rail type (with or without side wear), while the REF : TOC00046 opposite rail is referenced to account for train tilt
• Measures Range:
• Platform edge to running edge : 660 à 920 mm
• Platform height : 760 à 1080 mm
• Accuracy : ± 2 mm
• Folded completely
• Dimensions : 1900 x 400 x 40 mm (folded) • Weight : 4.7 kg
The platform gauge is supplied into its transportation bag with its calibration certificate
Produits conçus, brevetés et fabriqués par :
Sales Management Immeuble West Plaza - 9 rue du Débarcadère- CS90029 – 92707 COLOMBES Cedex - FRANCE 06/2018 Version Tel 33.1.46 88 17 60 - www,pandrol.com LASER OFFSET GAUGE ABT 4610
ABT 4610 allows the user to take height and distance offset readings from the running rails to a desired object or position
The Datum Laser Gauge measures height and distance offsets by using a measurement laser
Easy and fast measurements
Only one operator is enough to use the tool, directly on the railway platform
The tool is constructed from lightweight GRP and Nylon
The gauge is insulated from the track Circuit
Ensures & Gives :
Datum plate height and offset measurement Platform Gauging Rail Edge to face of structure Six foot measurements Super-Elevation OHL Height and stagger position Tunnel clearance
REF : TOCR0021
• Height and Offset values are displayed on a PDA allowing the operator to see on-track/site exactly what has been measured at that given position.
• Once the data is input into the PDA it can be saved to file and then downloaded to a PC and kept as a permanent record of the survey.
61 ABT 4610 ABT ABT 4610 Specifications
The laser has five location holes on the vertical and horizontal arms of the gauge, by measuring an object from at least two of these positions the PDA software is able to calculate the height and distance offset of the object/location to the running edge of the rail.
• Measures distance offset : 100 m ±1 mm • Measures height offset : 100 m ± 1 mm • Measures Incline : 360° ± 0.05° • Measures Super-Elevation: ± 200 mm
• Totally foldable to get an easier transport • Dimensions : 1450 x 1495 x 450 mm • Weight : 8 kg • Weight with transport bag: 12.7 kg
The laser Offset gauge includes:
• Datum laser gauge (frame) • HILTI PD40 including removal cradle • DELL AXIM PDA (or equivalent) inc. chargers, software and PC cables • Offset calculation Software Produits conçus, brevetés et fabriqués par : • Carrying bag
Sales Management Immeuble West Plaza - 9 rue du Débarcadère- CS90029 – 92707 COLOMBES Cedex - FRANCE 06/2018 Version Tel 33.1.46 88 17 60 - www,pandrol.com LASER HEIGHT and STAGGER GAUGE ABT 4640
The ABT 4640 gauge ensures the height and stagger measurement for over head line (OHL) equipment
Measurement of the height and the stagger of the Over Head Line (OHL) equipment
Easy and fast measurements with a class 2 laser (no safety requirement)
Only 1 operator to use on the track and safety conditions the ABT4640 gauge
Fully insulated and folded
• The laser is positioned at Eye- level and features a 90° viewing prism, enabling the operator to see the desired cable and laser location marker at the same time in all weather conditions including bright sunshine.
• The rail head to Cable height reading is displayed on an LCD display. The value is compensated for the height offset of the laser, meaning no on site calculation is required.
REF : TOCR0023
• Cable stagger position is indicated on a scale on the lateral beam of the gauge.
63 ABT 4640 ABT ABT 4640 Specifications
• Catenaries Height : Range from 2 m to 100 m (Accuracy ± 3.0mm)
• Catenaries Stagger: Range ± 520mm (Accuracy ±10mm at 5 m)
• Super Elevation: Range ± 160mm (Accuracy ± 1.0mm)
• Dimensions : Length 1 450 mm Height 1 495 mm Width 450 mm
• Weight: 6 kg - 8 kg (with its bag)
• Battery life time : 1 year • Lighting for night workshop or in tunnel • Auto power off
The gauge is supplied with: • The gauge (folded) • HILTI PD42 Measurement laser • Transport carriage
Produits conçus, brevetés et fabriqués par :
Sales Management Immeuble West Plaza - 9 rue du Débarcadère- CS90029 – 92707 COLOMBES Cedex - FRANCE 06/2018 Version Tel 33.1.46 88 17 60 - www,pandrol.com STRUCTURE GAUGING ABT 4650
The gauge ABT4650 has been developed to provide quick, accurate gauging clearance measurement relative to the permanent way
Easy to use for a quick and accurate measurement
All types of track and gauge available
Results view in time and recorded on a PDA
Accuracy of the measurement
Light weight, non conductive and only 1 operator
Designed for tunnels control, platform and catenaries height
REF : TOC00043
Automatic laser measurement device
• Using a waterproof PDA rated to IP67, it is possible to view graphical detail of the measurement geometry while surveying, in any weather, day or night. • The operator has to follow the software steps to reach the measurement procedure • Data and measurement are recorded in a PDA and can be processed and reviewed on a PC
65 ABT 4650 ABT ABT 4650 Specifications
Technical Specifications
Profile : • Range distance : -0.2 m à 30 m • Range angle : 360° • Accuracy distance : ± 0. 5 m • Accuracy angle : ± 0.1° (4 mm @ 4m) • Resolution : 0.1° (6mm @ 4m)
Super-Elevation : • Range : ± 200 mm • Accuracy : ± 1.2 mm • Resolution : 0.1 mm
Dimensions : • Length : 1600 mm • Width : 260 mm • Height : 240 mm • Weight : 7 kg
Boîtier d’eRefegistrement et logiciel de traitement des mesures
• Operating system:
• User-defined tolerance bands for all parameters for easy fault identification • Zoom in and out of details • Real time graphical analysis • Easy to navigate using pictures buttons • Commentary window gives guidance and progress advice • Colour schemes and button sizes simplify use at night or in bright sunlight • File format types to suitall documentations requirements • Protects data from tampering • Creates maintenance schedule of works
The gauge is supplied with : PDA IP67 protection against water & dust – hard case for transport – software PC + desktop power supply – full gauge and software instructions
Produits conçus, brevetés et fabriqués par :
Sales Management Immeuble West Plaza - 9 rue du Débarcadère- CS90029 – 92707 COLOMBES Cedex - FRANCE 06/2018 Version Tel 33.1.46 88 17 60 - www,pandrol.com RAIL WEAR GAUGE GAR 1
Quick and simple method or measuring vertical wear of the rail
All type of rail could be controlled with a special designed gauge according to:
• ASCE • BS • EN • AREA
Direct, quick and accurate reading
Zinc coated for corrosion protection
Supplied with top and bottom stabilizing feet to ensure correct alignment
Wear is given in millimeters on clear scale: Measuring range from 1 to 21 mm 1 mm increments
REF : TOC00035
The rail wear control thanks to this gauge is very useful when you use « Hybrids moulds » for RAILTECH Aluminothermic welding
67 1 GAR GAR 1Specifications
3 contact points to control vertical wear of the rail
Contact on the top of Direct reading of the rail height deviation on a clear scale
Contact on the rail web Nominal height according to the rail profile A
Contact on the rail bottom
Rails US/AREA English Rails Table allowing to choose which hybrid moulds has to be used according to the wear
Gauge supplied in a leather wallet
Sales Management Immeuble West Plaza - 9 rue du Débarcadère- CS90029 – 92707 COLOMBES Cedex - FRANCE 06/2018 Version Tel 33.1.46 88 17 60 - www,pandrol.com RAIL HEIGHT GAUGE GAR 2 – REF TOC 000 50
Quick and simple method for measuring height of the rail
All type of rail could be controlled with a special designed gauge for a height between 100 and 180 mm
Direct, quick and accurate reading
Zinc coated for corrosion protection
Supplied with top and bottom stabilizing feet to ensure correct alignment
Height is given in millimeters on clear scale: Measuring range from 100 to 180 mm 1 mm increments
69 2 GAR GAR 2 Specification s
3 contact points to control height of the rail
Contact on the top of the rail Direct reading of height on a scale
Contact on the web
Contact on the rail bottom
Gauge supplied in a leather wallet
Sales Management Immeuble West Plaza - 9 rue du Débarcadère- CS90029 – 92707 COLOMBES Cedex - FRANCE 06/2018 Version Tel 33.1.46 88 17 60 - www,pandrol.com RAIL DISTANCE METER TP 593 – REF TOC 000 11 The TP593 distance meter enables you to measure the track length directly on the rail
Well designed to measure on flat bottom rails
Accurate for measuring in meters or cms
Solid construction for highest precision
Quality counter mounted above the wheel, easy to read even in standing position
Counts also backwards, zero set lever
Foldable hand for easier transportation
Plain wheel version
Removable guiding system allows it to be used both on track or on any other surfaces
71 593 TP TP 593 Specifications
• Measure capacity/ Operating range: : 9 999.99 m • Measure Accuracy : : 1 cm • Tolerance : < 0.02 %
• Maximum measure speed : 5 Km/hour
• Wheel Diameter: 320 mm
• Foldable handle • Integrated brake prevents from unintentional changes of the measuring result • Solid full wheel respectively spoke wheel made of aluminum die cast metal holds the measuring wheel safely on track
Weight : Counts also backwards, makes subtractions possible Plain wheel version With Rail device : 5.7 kg
Transportation Box (Optional)
Dimensions 590 x 180 x 350 mm Weight empty : 1.6 kg
Sales Management Immeuble West Plaza - 9 rue du Débarcadère- CS90029 – 92707 COLOMBES Cedex - FRANCE 06/2018 Version Tel 33.1.46 88 17 60 - www,pandrol.com POWER CARRIERS HP - REF TME00005
HP TRANSPORTERS are POWER CARRIERS designed to save time and labour on tracks and worksites
Load capacity : 500 kg
Safe and easy to operate (“dead man” security system)
Ideal to move heavy items
Ideal to help reduce work-related injuries
Robust and efficient
Both carriers are equipped with and adjustable width bed to allow a variety of different items to be loaded. The load bed has been designed to fit through a standard doorframe
73 HP HPSpecifications
HP version 500 – Technical Features:
• Engine: HONDA GX160 - 4 stroke single cylinder air-cooled - OHV • Maximum Power : 4 kW – 3600 rpm • Tilt mechanism: manual • Deadmans clutch • Hydrostatic drive for smooth operation • Hydrostatic speed control • Speed: 0 to 4.3Km/h • Reverse speed: 0 to 3.6 Km/h • Fuel tank capacity: 3.6 l • Oil tank capacity: 0.6 l • Continuous operating hours: 2.4 h without refueling
Rubber Track for a better grip
Loading Ramp in aluminum to set the carrier in a truck
Special load bed for a easier and better loading manutention
Sales Management Immeuble West Plaza - 9 rue du Débarcadère- CS90029 – 92707 COLOMBES Cedex - FRANCE 06/2018 Version Tel 33.1.46 88 17 60 - www,pandrol.com MOTORISED TROLLEY PLM 1 – REF : 12113003
The 1 ton capacity PLM 1 motorised trolley is designed for aluminothermic welding on track
Loading capacity 1 ton
Dual way running feature
Hydraulic Power pack
Four wheels insulated
The power pack equipment can supply a machine (shearing machine or clipping machine type CDH16)
Fully adapted to welders’ safety
• Automatic braking system when handle is released
• The lorry is moved by the operator inside the track
75 PLM 1 PLM PLM 1 Specifications
Trolley technical data:
• Moving speed : 3.5 Km/h and 1.8 Km/h • Maximum load : 1 metric ton • Available surface : 1890 x1050 mm • Trolley weight : 96 kg • Overall Dimensions : 1890 x1050 x 320 mm • Remote control • The surface is made of anti-slip material • 4 insulated wheels with waterproof roller bearing • Frame is designed to accept many optional baskets
Generator : REF 512114002
• Engine : 4 stroke petrol engine • Power : 1.5 kW (2 CV) at 5 000 rpm • Petrol consumption : 340 g/kW.h • Reverse system • Hydraulic flows : 5 and 2.5 liters/min • Weight of the hydraulic system : 41 kg • Dimensions: 475 x 560 x 555 mm
The motorised trolley can be loaded easily in a small truck
Sales Management Immeuble West Plaza - 9 rue du Débarcadère- CS90029 – 92707 COLOMBES Cedex - FRANCE 06/2018 Version Tel 33.1.46 88 17 60 - www,pandrol.com LIGHT WEIGHT TROLLEY PLO 1 – REF: 512111014
A simple and light weight TROLLEY 1 ton load capacity with safety locking device
Maximum load 1 ton
Very useful to transport any kind of material on the track especially on aluminothermic welding site
Dead man security: a simple push on the handle retracts the brake and allows the trolley to move
Strongly but light weight construction thanks to a frame in light metal alloy
Frame can be adapted to each kind of track gauge
77 PLO 1 PLO PLO 1 Specifications
Trolley PLO1 :
Designed on a light aluminum alloy frame
With a wood or aluminum loading try fixed on the frame
4 insulated wheels with waterproof roller bearing
Available Surface : 1600 x 800 mm
Maximum load: 1 000 kg
• Trolley 1 ton wood bed • Dimensions 1670 x 850 x 320 mm • Weight : 46 kg
• Trolley Lorry 1 ton aluminum bed • Dimensions 1670 x 850 x 320 mm • Weight: 43 kg
A simple push on the handle retracts the brake and allows the trolley to move
Dead man security brake
Sales Management Immeuble West Plaza - 9 rue du Débarcadère- CS90029 – 92707 COLOMBES Cedex - FRANCE 06/2018 Version Tel 33.1.46 88 17 60 - www,pandrol.com WELDERS TROLLEY REF : 12111020
Trolley, 1.5 tons loading capacity is especially designed for welding operations on tracks
Maximum load: 1.5 tons
Big loading tray to ensure easy transportation of welding equipment's and consumables
Strong steel frame
Hot temperatures proof
Safety manual break device
Frame can be adapted to each kind of track gauge
Trolley PLO15 :
Designed on a light aluminum alloy frame The surface is made of anti-slip material 4 insulated wheels with waterproof roller bearing Available Surface : 1 785 x 880 mm Total surface: 1.57 m2 Loading capacity: 1 500 kg Weight: 74 kg
Safety device
79 PLO 15 PLO MECHANICAL JACK MJA 2
A complete range of MECHANICAL JACK with RISING FRAME for EASY and SAFETY operation on track
High Stability & Hardness Lifting capacity from 3 - 5 to 10 tons on head and on base Vertical Jacking with easy lifting and efficiency Handle for a low effort work Retractable handle
Max lifting Strenght Capacity Height mm Weight kg REF mm 3T 700 330 14 TOL 000 33 5T 720 300 20 TOL 000 47 10T 760 300 40 TOL 000 XX
Lifting capacity from 3 - 5 and 10 tons
One rigid part rack (unwelded) for a more resistant product
Large base, special Railway applications, for a better stability during operation : • 5 tons : dim 280 x 160 x 10 mm • 10 tons : dim 280 x 185 x 12 mm
Safety crank with retractable handle, according NF – EN 1494, maintaining the load
at each stop in any position. MJA2 Sales Management Immeuble West Plaza - 9 rue du Débarcadère- CS90029 – 92707 COLOMBES Cedex - FRANCE 06/2018 Version Tel 33.1.46 88 17 60 - www,pandrol.com MECHANICAL JACK MJA 3
A complete range of MECHANICAL RACK JACK for EASY and SAFETY operation on track
Lifting Capacity: 5 and 10 tons
Vertical lifting very safe
Easy lifting and efficiency
Important gearing down
Secured handle with locket ratchet holding
Large base for a better stability
Hardness
Retractable handle
Capacity Max Stroke mm Weight kg REF
5T 400 41 TOL 000 44
10T 825 78 TOL 000 38
Lifting capacity 5 and 10 tons
Simple gearing (section 60/35mm)
Large base (170/300mm) for a better stability during operation
Safety handle with locket ratchet holding, according with NF-EN 1494, maintaining the load at each stop in any position
81 MJA3 OBSTRUCTIONLESS MECHANICAL JACK MJA 4 – REF TOL 000 43
Obstructionless mechanical jacks for Track maintenance and rail moving
Lifting Capacity 5 tons
Slewing option and lever
Can be placed under the rail without removal and allowing train passing
Extended base for a better stability
Only one operator to use this Jack
MJA4 – REF TOL 000 43
Lifting stroke: 200 mm
Lifting capacity : 5 tonnes
Weight : 28 kg (without slewing option, and lever)
Dimensions: 600 x 180 x 260 mm
Large base (370 x 170 mm) for an optimal stability
Weight (with slewing option) : 35 kg
The lever is supplied only within the slewing option
Sales Management MJA4 Immeuble West Plaza - 9 rue du Débarcadère- CS90029 – 92707 COLOMBES Cedex - FRANCE 06/2018 Version Tel 33.1.46 88 17 60 - www,pandrol.com TRACK WELDING TENTS RW 25 – REF TSV 000 10
The track welding tent is essential to do welding with rainy and windy weather
Material in PVC and totally adapted for critical weather conditions and track work conditions
Flame retardant
Fixation system under the rail for more security
Non conductive
Rear Opening system for smoke outlet
Assembly and disassembly very easy and fast for only 1 operator
Material in PVC 330 gr :
• Flame retardant • Water proof • Translucent
83 RW 25 RW RW 25 Specifications
Specific CONDITIONS
• Line which the tent is to be used must be closed to traffic • Lines adjacent to the line upon which the tent is to be used must be closed to traffic
• May be used under live Overhead Line equipment
The tent is supplied with a transport bag and 2 poles
Mounting Procedure
• Systematic Checking of the fixation
• Mounting of the 2 poles under the rail before building the tent
• Disassembly of the tent has to be done before moving
Dimensions • On track : 2.6 x 2.6 m x height 2.1 m • Folded : 1.8 x 0.35 m x 0.35 m Weight : about 23 kg
Sales Management Immeuble West Plaza - 9 rue du Débarcadère- CS90029 – 92707 COLOMBES Cedex - FRANCE 06/2018 Version Tel 33.1.46 88 17 60 - www,pandrol.com LIGHTING SYSTEM SOLARIS
All Solaris models produce no heat and operate silently, making them ideal lightweight alternatives to 500W halogens running off a generator. No maintenance and can be left in any state of charge
Low heat emission and environmentally friendly lighting source
Each head is composed by 18 high powered LEDs CRRE
The unit generates an incredible lighting until 12 000 Lumens
Each product of the range offers 3 lighting positions (high, low intensity and flashing mode)
A « standby » position with red LEDs ensures to see the Solaris when it’s not in function
• The power source is in a high robust case and lifetime guarantee
• The Solaris complete system can be assembled within seconds
85 SOLARIS SOLARIS Specifications
A range of 4 products, with 3 lighting options
SOLARIS GALAXI PRO SOLARIS DUO SOLARIS LITE MEGASTAR/MAXI
Rechargeable LED The most powerful Uses the latest in LED Designed for temporary Floodlight, battery powered floodlight technology and thermal floodlighting large areas : Design using the in the world. power management, 60x40m area toughest composite Offers a real alternative providing intense light This can easily be set up materials for use in to generator powered power in a compact in under 2 minutes and industrial applications lights, offering a very high portable unit. used anywhere. where it is essential to light output. This unit can be set up in From 2,000 lumens have robust, From 4,000 lumens less than 1 minute for during 18hrs up to 16,000 maintenance free during 16hrs up to 32,000 rapid deployment in lumens during 2,25hrs. products. lumens during 2hrs with emergency situations, IP44 Wide floodlight beam in two head output. and is made from a very excess of 30m. IP65 tough ABS plastic to Weight: 1.5 kg ensure long operating life 3 Light mode: 3500 and reliability for all lumens (HIGH) - 1750 situations. lumens (HALF) & From 2,000 lumens Dimmable (10-100%) during 16hrs up to 16,000 Runtime: 4 hours (HIGH) lumens during 2hrs. - 8 hours (LOW) IP65 Designed to meet IP54
Sales Management Immeuble West Plaza - 9 rue du Débarcadère- CS90029 – 92707 COLOMBES Cedex - FRANCE 06/2018 Version Tel 33.1.46 88 17 60 - www,pandrol.com ACCESSORIES SOLARIS
SOLARIS Light system can be set out with accessories which permit a better set in and stability on the work place
High Tripod
Magnetic
Extension Cable SOLARIS
87 Acc LIGHTING SYSTEM SOLARIS
The PULSAR set is a new rechargeable LED Hazard warning lights
This new safety lights set is composed of 6 lamps with 9 light output mode
Each Pulsar is composed of 16 LEDs high performance
Visible from any angle, from a distance up to 300 meters
Water proof (up to 10 meters depth) and virtually indestructible
Light Output Running time Packaging: 6 Lamps by set; charged within its case using either mains or vehicle charger.
Rotate 9h Color available: Blue, Red, Yellow and Green Quad Flash 9h Single Blink 60h Charge time: 1 to 3 lamps => 6 h Alternative Blink 9h 4 to 6 lamps => 12 to 14 h SOS 14h Constant on High 5h Weight: Lamp: 0,19 kg Constant on Low 35h Case: 3 kg 2 LED Flashlight 9h Dimensions (mm): Lamp: 180 x 108 x 35(h) 4 LED Flashlight 6h Case: 444 x 368 x 64 (h)
• Charging system incorporated in the Case.
Sales Management Immeuble West Plaza - 9 rue du Débarcadère- CS90029 – 92707 COLOMBES Cedex - FRANCE
06/2018 Version Tel 33.1.46 88 17 60 - www,pandrol.com PULSAR INDIVIDUAL PROTECTION PRi
Adapted CLOTHES and individual PROTECTION are necessary to operators on track
Operators have to protect :
Head Eyes Hands Foot, ankles, knees
in particular during the process of Aluminothermic Weldings
It is IMPARTIVE to protect welders against the risks during welding and oxy- cutting
89 PRi PRi Specifications
Welders Protections:
• Welder GATTER in leather RHT H 36 cm
• Welder GAITER in leather full grain 3 fixations, strap and loop - H 30 cm – strap and loop under the tread • REF TSV00006
Metallic frame with spring effect Easy and fast to wear and unwear – internal lining in leather – Up part in leather RHT double • Welder GLOVES thickness – Strap under the tread 5 fingers in leather full REF TSV00008 grain sleeve 150 mm • REF / 48801002
• KNEE PAD light weight double gripping strap FEF TSV00007 • Welder Sleeves in leather H 40 cm and • Welder Overall in leather, one elastic part, fixation and strap riveted dimensions : 90 X 70 cm REF TSV00005
• GLASSES for welding and • UMBRELLA White PVC grinding, mask type, tinted Square 6 ft x 6 ft optical (tint 7) switchable on white (1,83 m x 1,83 m) optical REF TSV00012 REF 48802004
Sales Management Immeuble West Plaza - 9 rue du Débarcadère- CS90029 – 92707 COLOMBES Cedex - FRANCE 06/2018 Version Tel 33.1.46 88 17 60 - www,pandrol.com FORKS & PLOUGHS TOM 1
Hand tools for ballast removal on tracks works
BALLAST FORK 9 PRONGS - length 350 mm
Without handle - REF TOM00043 With straight handle (length 1300 mm)– REF TOM00034
• Forged from best quality material •Total width : 270 mm • Hardened and tempered for durability • Weight (without handle) : 1.8 Kg • Hardness : 29-32 HRC • Weight with handle: 2.7 Kg • Oval socket
BALLAST PLOUGH 5 PRONGS - length 300 mm
Without handle - REF TOM00006 With handle - REF TOM00001
• Forged from best quality material • Hardened and tempered for durability • Hardness : 29-32 HRC • 5 prongs length 300 mm • Ash handle • With chain 135 cm • Oval socket • Handle 900 mm length Metal grip • • Weight : 7 Kg
OTHER OPTIONS and ACCESSORIES are available on request
91 TOM1 Tongs TOM 2
Hand tools for handling and moving sleepers and RAILS during track works
•Forged from best quality material • Hardness: 29-32 HRC •Hardened and tempered for durability
RAIL TURNING TONG RAIL LIFTING TONGS FOR VIGNOL RAILS REF TOM00029 REF TOM00023
• Width: 160 mm
• Height: 1 000 mm
• Weight: 3 kg
• Width: 1 300 mm
• Height: 450 mm
• Weight: 7.5 kg
SLEEPER LIFTING TONG
For wooden sleepers For concrete sleepers REF TOM00022 REF TOM00037
• Width: 1 200 mm • Width: 1 070 mm
• Height: 420 mm • Height: 700 mm
• Weight: 7.5 kg TOM2 Sales Management Immeuble West Plaza - 9 rue du Débarcadère- CS90029 – 92707 COLOMBES Cedex - FRANCE 06/2018 Version Tel 33.1.46 88 17 60 - www,pandrol.com MECHANICAL SPANNERS TOM 3
Tee-Spanners for screwing and twisting coachscrews, bolts and nuts
•Tools designed for manual • Hardened and tempered for durability screwing/unscrewing • Yellow painted • Forged from best quality material
TEE SPANNER – SOCKET WRENCH TEE SPANNER – SOCKET WRENCH FOR LATERAL SCREWING
• Width: 650 mm • Width: 650 mm
• Height: 800 mm • Height: 800 mm
• Weight: 4.5 kg • Weight: 5 kg
HAND SPANNER FOR SIDE TWISTING (designed for twisting on/off bolts on rail joints)
• Operating length: 800 mm
• Weight : 3 kg
With a large range of SOCKETS
93 TOM3 SHOVELS, PICKS, ADZING HOWELS TOM 5 Tools for track maintenance, picking, tamping, adzing
Special steel of high wear resistance capacity
Ballast shovel 340 x 280 mm REF TOM0 0009 • Curved ash wood handled 85 cm/41 • Weight: 2.3 kg with handle
Ballast fork • TOM0 0034 : Ballast fork 9 teeth 350 x 270 mm + ash wood handle 130 cm • TOM0 0043 : Ballast fork 9 teeth 350 x 270 mm without any handle
Ballast chain fork • TOM0 00001: Ballast chain fork 5 teeth, chain 135 cm
Ash wood handles • TOMA 0009 : fork handle 1300 x 41 mm • TOMA 0001: adzing handle 950 x 64 x 39 mm
Crowbar octagonal with bent edge and point Bent edge and point • TOM0 0028 : 1000 x 30 mm – weight 5 kg • TOM0 0007 : 1250 x 28 mm – weight 8.5 kg • TOM0 0008 : 1500 x 40/42 mm – weight 12 kg
Ripping or pinch – bar
• TOM0 0013 : 1500 mm - Ø 28 mm – weight 8.4 kg TOM5 Sales Management Immeuble West Plaza - 9 rue du Débarcadère- CS90029 – 92707 COLOMBES Cedex - FRANCE 06/2018 Version Tel 33.1.46 88 17 60 - www,pandrol.com C CLAMP C 22 – REF TRA 000 01
C CLAMP for FAST CONNECTING FISH-PLATES REF s 11-051
Enable fast rail connecting on the joint during rail breaking, without holes drilling on the web of rail
Enable train movement with the speed of 80 km/h
Heavy duty, strongly forged construction
Suitable for all type of fish-plates and rails
Used and approved by the French Railways
Openings :
• Maxi : 192 mm
• Mini : 65 mm
Centring: Ø 22 mm
95 C 22 C C22 Spécifications
• Forged steel C body C40 R - Annealing : 176 –209 HB • Painting treatment with yellow paint NFX 08-002 • Hardened bolts – Hardness 210 – 230 HB
D 2
C
1 7 5 B 7 5 3 4 6 6 e A e
An assembled C CLAMP includes : Dimensions Rep.Quantity Designation Size mm 1 1 Fixed bolt L 105 dia 22 mm - oiled thread A 340 2 1 Forged, grinded and painted body B 220 3 1 Machined cup dia.24 mm C 190 4 2 Elastic safety pin D 190 5 2 WL 27 w asher e 60 6 2 Lock nut Cl 8 H - M27 Total WEIGHT 7 1 Screw ing bolt L 185 - M 27 - oiled thread 12,1 kg
Sales Management Immeuble West Plaza - 9 rue du Débarcadère- CS90029 – 92707 COLOMBES Cedex - FRANCE 06/2018 Version Tel 33.1.46 88 17 60 - www,pandrol.com BROOM ELEMENTS MA58
Solid Rubber Broom Elements with superior sweeping characteristics and anti-wearing properties for FRAMAFER Ballast regulator machine
Rubber natural of high quality
Tested on test bench
Model reinforced for a very good keeping in wear
Resistance from – 30 à +70 ° C
Available in different lengths :
• 280 mm • 300 mm • 320 mm • 330 mm • 340 mm • 350 mm • 370 mm
Guaranteed by very good results of sweeping on 35 - 100 km of way according to quality of the ballast
97 MA58 MA58 Specifications
• A = Ø outside 58 mm
• B = Ø inside 32 mm
• C/thickness = 13 mm
A
B
C
• Special Material SBR for keeping in abrasion
• Hardness SHORE +/- 65
Circlips for BROOM Elements :
• Band 12 mm width
• Tightening 40/60 or 47/67
•W 1
Sales Management Immeuble West Plaza - 9 rue du Débarcadère- CS90029 – 92707 COLOMBES Cedex - FRANCE 06/2018 Version Tel 33.1.46 88 17 60 - www,pandrol.com RAIL INSULATED JOINT JIC1
RAIL GLUED INSULATED JOINT
Prefabricated glued insulated joint made in our facilities
Delivered on site or track with rail length as per request
Rail Head can have increased strength by heat treatment
Glued insulated joint supplied for all rail profiles
The prefabricated rail joints includes the following material:
• Rail • 2 Steel insulated fishplates • 1 Separator insulating profile (end-post) • 2 fibre glass webs • 4 insulating bushings (or 6 in case of 6 holes) • 4 high resistance fixing devices, i.e bolts, nuts and washers (or 6 sets in case of 96 holes fishplates)
• Glue: 2 tins with 2 components (synthetic resin and hardening agent) 1
99 JIC JIC1 Spécifications
Steel laminated FISHPLATES : length 650 mm, or upon request and drawing with all dimensions, holes number and diameters Steel quality : EN 10083-1 – C45E+N Minimum traction resistance (Rm) : 530 N/mm2 Elastic Limit (Re) : 312 N/mm2
High Resistance fastening : Hexagonal bolts : • Quality : steel grade 10.9 (elastic limit 94 DaN/mm2) • Hardness : 310-335 HB • Tensile Strength Min (Rm) : 1078-1127 N/mm2 • Lengthening (A5) : 9 %
Hexagonal nuts : • Quality : steel grade 10.9 • Hardness : 245-269 HB • Tensile Strength Min (Rm) : 833-902 N/mm2
Washers : • Quality : steel grade 10.9 • Hardness : 293-315 HB • Tensile Strength Min (Rm) : 980-1078 N/mm2
INSULATING FISHPLATES : Epoxy stratified Thickness : 1.6 mm Tensile Strength Min : 230 Mpa acc. to UNE–EN-ISO 2897-1 : 2000 Compression resistance Min : 265 Mpa acc. to UNE-EN-ISO 604 : 1997 Electrical resistance Min : 5x10M acc. to UNE-21.306 : 1976 Water absorption /thickness 3 mm : 22 mg. acc. to UNE-EN-ISO 62 : 2000 Separator PROFILE and BUSHINGS : Polyamide 6.6 according to UNE-EN-ISO 1874-1 Tensile Strength Min : 50 Mpa Impact resistance Min : 22 KJ/m Electrical transverse resistance : - Electrical resistance (dry) : 1013 - Electrical resistance (wet) : 1011
FIBRE GLASS WEB : 2 clothes - warp 4.75 h. – endless SILION thread Weight 163 gr/cm2 Stable at 300 °C General characteristics decrease 50% at 600°C Neither the UV rays nor the rusts affect it Fireproof
ADHESIVE : Epoxy resin – 2 components Resin + Hardening agent Shear resistance 22 N/mm at 20° C Din 53283
Sales Management Immeuble West Plaza - 9 rue du Débarcadère- CS90029 – 92707 COLOMBES Cedex - FRANCE 06/2018 Version Tel 33.1.46 88 17 60 - www,pandrol.com INSULATED RAIL JOINT JIC2
KIT for INSULATED RAIL JOINT « IN SITU » IN and INP
Disassembled insulated joint delivered in KIT for assembly and glue on site
“IN 4’” with 4 holes and “IN 6” for 6 holes
Kits for insulated joint are available for all kind of rail
Fishplates dimensions as per request
The prefabricated rail joints includes the following material: • 2 Steel insulated fishplates • 1 Separator insulating profile (end-post) • 2 fibre glass webs • 4 insulating bushings (or 6 in case of 6 holes) • 4 high resistance fixing devices, i.e bolts, nuts and washers (or 6 sets in case of 96 holes fishplates) • Glue: 2 tins with 2 components (synthetic resin and hardening agent)
101 JIC 2 JIC JIC2 Spécifications
Before setting fishplates, rail must be cleaned out in order to avoid rust and grease on contact surfaces ; the rail has to be properly ground to present a perfect surface without any default. Contact surfaces have to be heated in order to reduce time for hardening and to increase the traction resistance of the joint
INSULATING FISHPLATES : Epoxy stratified Thickness : 1.6 mm Tensile Strength Min : 230 Mpa acc. to UNE 53-189-2 Compression resistance Min : 265 Mpa acc. to UNE 53-024-86 Electrical resistance Min : 5x10M acc. to UNE 53-189-12 Water absorption /thickness 3 mm : 22 mg. acc. to UNE 53- 189-7
Separator PROFIL and BUSHINGS : Polyamide 6.6 Tensile Strength Min : 50 Mpa Impact resistance Min : 22 KJ/m Electrical transverse resistance : 10 M
FIBRE GLASS WEB : 2 clothes - warp 4.75 h. – endless SILION thread Weight 163 gr/cm2 Stable at 300 °C General characteristics decrease 50% at 600°C Neither the UV rays nor the rusts affect it Fireproof
ADHESIVE : Epoxy resin – 2 components Resin + Hardening agent Shear resistance 22 N/mm at 20° C Din 53283
Sales Management Immeuble West Plaza - 9 rue du Débarcadère- CS90029 – 92707 COLOMBES Cedex - FRANCE 06/2018 Version Tel 33.1.46 88 17 60 - www,pandrol.com LOCAL PARTNER,
GLOBAL EXPERT
Our Industrial Footprint
www.pandrol.com
For further information please contact your local representative or send an email : [email protected] Immeuble West Plaza - 9 rue du Débarcadère CS90029 - 92707 COLOMBES Cedex France Phone +33.1.46 88 17 60 - Fax +33.1.46 88 17 66