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Version 1.2 Rail Equipment Catalogue Partners in excellence RAIL EQUIPMENT CATALOGUE Contents Contents Rail Pullers and Tampers 1 Welding Equipment 3 Power Units 02800A 60 Ton Bridge Jack / Spreader 15 02800-6 100 Ton Bridge Jack / Spreader 02850 Bridge Jack / Spreader Stool 16 -KIT Rail Saws 02900A Diesel Power Unit 33 01100RM Lightweight Two-Stage Spike Puller 16 00800A Rail Saw 7 00100K Dual Circuit Power Unit 34 03100C Rail Puller 18 03900A Reversing Rail Saw 7 03700A Electric Power Unit 35 08300 Spike Driver 18 Battery-Operated 00100 36 Shearing Machines 01200 Spring Clip Applicator 19 Hydraulic Power Unit EME1 06500 Hydraulic Intensifier 37 Electric Shearing Machines 8 08200 Tamper 19 EME2 EMB1 Ignition 03000 Hydraulic Manifold Circuit 37 Battery Shearing Machines 8 EMB2 Startwel® Ignition System 20 06700 Mobile Diesel Power Unit 38 EGH1 EGH2 Dead Head Rail Welding Traceability App 02050RM Modular Power Unit 39 Cutter TM Hydraulic Shearing Machines 9 05100A Pandrol Connect 22 05100B 06300 Power Unit Mobility Cart 40 EPM2 Hydraulic Hand Pump 9 06600 Power Unit Transport 41 05000 Shearing Machine Twin Power Unit Alignment 05500 42 2 Grinding Equipment W/ Generator BA240 Alignment Beam 10 Magnetic Straight Edge 10 CR57 Profile / Frog Grinders 4 Clipping Equipment A Frame Rail Aligner 11 CR61 Alpha Grinder 25 ap-1 Alignment Plates 11 09200A Precision Frog Grinder 26 Preheaters Clip Driver CD100 45 MR150 Profile Grinder 26 03800B Hydraulic Preheater 12 Clip Driver CD200 IQ 45 Our products stand the test RPLE Profile Grinder 26 Precision Torch Stand 12 Clip Driver CD300 IQ 46 06000 of time. Which is why they’re Profile Grinder / Trigger Version 27 06050 chosen by half the world’s rail Wrenches and Drills Clip Driver CD400 48 09300 Head Wash Grinder 27 networks - equivalent to the 04500D ½” Hydraulic Drill / Impact Wrench 13 Clip Driver CD400SP 48 Handheld Grinders distance from the earth to the 01600A 5 GPM 1” Impact Wrench 13 Clip Driver CD500 49 00600 8’’ Cup Stone Grinder 28 moon. Our customers trust us 02500 10 GPM 1” Impact Wrench 14 Track Renewal Clipper TRC 51 to help them achieve their goals. 07500 Champfer Tool 28 01500 Rail Drill 14 Track Renewal Declipper TRD 51 Wired & Battery-Powered And if anything falls short of our 29 shared standards, they know 03500 Self-Feed Rail Drill 15 Handheld Grinders we’ll put it right, right away. Multipurpose Grinders GML24 Multipurpose Grinder 31 MFB Multipurpose Grinder 31 MFR 06950A Multipurpose Grinder 31 06950 pandrol.com For more information visit the website www.pandrol.com 2 3 RAIL EQUIPMENT CATALOGUE Contents 5 Hy-Rail Equipment 7 Rail Maintenance 10 Condition Monitoring Hy-Rail 5-9T - Rail Road Conversion 53 Rail Clamp 65 Measure & Detect 79 Hy-Rail 9-14T - Rail Road Conversion 53 Safety Barrier 66 Rail Stress Monitor 80 Hy-Rail 10-16T Rail Road Conversion 54 Vortok Stressing Roller VSR 68 Indigo 81 6 Carrier-mounted Attachments & Trailers 8 Track-mounted Equipment 11 Signalling & Detection Attachments Rapid Fit Frames 71 AWS Magnet 83 Auto Master for SB40 and SB60 57 Z Bond Mounting System 71 On Sleeper Beam 83 Sleeper Replacer SB40 58 Sleeper Replacer SB60 58 9 Track Control Solutions Sleeper Layer SL400 59 Sleeper Layer SL450 59 Sleeper Layer SL550 60 Geometrical Measurement 73 Sleeper Layer SL600 60 Rail Profile Inspection 73 Sleeper Layer SL650 60 Ultrasonic Testing of a single rail 74 Sleeper Layer SL800 61 Ultrasonic Flaw Detector 75 Ultrasonic Flaw Detection Sleeper Layer SL850 61 75 for Mobile and Tablet Rail Grip RG2500 62 Geometrical Weld Analysis 76 Rail Grip RG3000 62 Ultrasonic Weld Testing 76 Roller Grip RG4800 62 VERSE (Rail Stress Management) 77 Trailers RT3230 63 RT3235 63 Road Rail Trailer RRT 63 pandrol.com For more information visit the website www.pandrol.com 4 5 1 Welding Equipment Rail Saws Rail Saw 00800A 1 The 00800A Rail Saw is a hydraulic powered abrasive rail saw that uses a 14” or 16” diameter blade to cut rail. A sturdy pivot arm securely clamps to the rail and guides the saw during operation. Free axis movement of the tool allows cutting on either side of the rail and clean separations average well under two minutes. Sturdy construction and quality components ensure low maintenance and long life of the tool. SPECIFICATIONS ACCESSORIES Technical data Clamp 00897 14” Saw Blades 00899 16” Saw Blades Dimensions 36” (91.4 cm) 10” (25.4 cm) 17” (43.2 cm) 36” x 8” x 11” Flow 10 gpm (38 lpm) Pressure 2,000 PSI (140 bar) RPM 3,200 Weight 35 lbs (15.8 kg) / Clamp: 21 lbs (9.5 kg) Rail Saws Reversing Rail Saw Welding 03900A The 03900A Reversing Rail Saw is a hydraulic powered Equipment abrasive rail saw that can cut rail from either side of the rail safely without disconnecting or realignment; simply pivoting the saw to the other side of the rail provides the flexibility and safety that is needed on track. Pandrol offers a range of equipment designed to support welders deliver high quality welds efficiently and effectively. From shearing and alignment, to sawing SPECIFICATIONS and tamping, the product range is Clamp designed to be used alongside all Technical data aluminothermic welding processes. Dimensions 36” (91.4 cm) 10” (25.4 cm) 17” (43.2 cm) 36” x 8” x 11” Flow 10 gpm (38 lpm) Pressure 2,000 PSI (140 bar) RPM 160 Weight 40 Lbs (18.1 kg) / Clamp: 21 Lbs (9.5 kg) pandrol.com For more information visit the website www.pandrol.com 6 7 RAIL EQUIPMENT CATALOGUE 1 Welding Equipment Shearing Machines Shearing Machines Electric Shearing Machines Hydraulic Shearing EME1 / EME2 Machines The EME1 and EME2 shearing machines are used to cut excess EGH1 / EGH2 / Dead Head Cutter TM / 05100A / 05100B metal around the rail head after aluminothermic welding. Pandrol’s range of hydraulic shearing machines The EME1 is the narrow variant, ideal for shearing vignole are designed to shear excess metal after welding. rails as well as switches and crossings. The EME2 has We offer shearing tools for all rail types and a wider design and is applicable to vignole rails and aluminothermic welding processes. optimised for use with Pandrol’s Head Wash Repair welding process. SPECIFICATIONS SPECIFICATIONS Technical data Technical data Easy to set up the shear head EGH1 EGH1 EGH2 EGH2 Dead Head 05100A 05100B EME1 EME2 Quick and powerful cut Thermal Electrical Thermal Electrical Cutter TM Energy Electrical - 230V 1P Electrical Precise cut without risk to the weld Energy Thermal Electrical 230V 1P Thermal Electrical Hydraulic Hydraulic Hydraulic Type Narrow Wide Perfect centring and guiding Type Narrow Narrow Wide Wide Narrow Wide Narrow Weight 55 kg 60 kg Choice between the narrow and wide version Weight 39 kg 23 kg 39 kg 23 kg 40 kg 45 kg 38,6 kg Dimensions (mm) 1,200 x 470 x 450 1,200 x 470 x 480 Dimensions (mm) 1,020 x 315 x 270 1,020 x 315 x 270 1,020 x 315 x 270 1,020 x 315 x 270 835 x 265 x 360 737 x 508 x 330 68,6 x 50,8 x 33 Power 2,600 W 2,600 W Pressure/Power 4,000 W 2,500 W 4,000 W 2,500 W 206 bar 140 bar Shearing Machines Shearing Machines Battery Shearing Machines EMB1 / EMB2 Hydraulic Hand Pump The EMB1 and EMB2 shearing machines are battery powered Shearing Machine and ideal tools for working in tunnels and closed environments. EPM2 / 05000 The EMB1 is the narrow variant, perfect for shearing vignole rails including switches and crossings. Pandrol’s range of hydraulic hand pump shearing machines deliver a consistently safe and precise The wide version, the EMB2, can also shear vignole rails shearing of the excess weld. and is optimised for use with Pandrol’s Head Wash Repair welding process. SPECIFICATIONS SPECIFICATIONS Technical data Technical data Easy to set up the shear head EMB1 EMB2 EPM2 05000 Quick and powerful cut Energy LiHD battery technology LiHD battery technology Energy Hydraulic Hydraulic Precise cut without risk to the weld Type Narrow Wide Type Wide Wide Weight 57 kg 60 kg Perfect centring and guiding Weight 63 kg 59 kg Dimensions (mm) 1,200 x 470 x 450 1,200 x 470 x 480 Choice between the narrow and wide version Dimensions (mm) 1,200 x 490 x 500 737 x 508 x 330 Power 2 x 18V - 8 Ah - 2,400 W 2 x 18V - 8 Ah - 2,400 W Pressure 206 bar pandrol.com For more information visit the website www.pandrol.com 8 9 RAIL EQUIPMENT CATALOGUE 1 Welding Equipment Alignment Alignment Alignment Beam A Frame Rail Aligner BA240 CR 57 / CR 61 Pandrol’s Alignment Beams ensure accurate aligning The A Frame Rail Aligner delivers precision of free rails prior to aluminothermic welding. positioning of the rails prior to aluminothermic welding. Pandrol’s A Frame range is designed for easy lifting, carrying, and operation. The aligner jaws can Technical data be modified to a wide range of global rail types. Weight 60 kg Dimensions 2,630 x 800 x 270 mm FEATURES ACCESSORIES FEATURES SPECIFICATIONS VARIATIONS Easy to use A detwisting system Suitable for all kinds of rail Technical data For all types of rail A support foot Heavy duty construction Spread 570 mm Heavy duty construction A pair of rail jacks Lightweight alloy Width 160 mm Allows independent adjustment An aluminium frame with 4 clamps Ensures accurate alignment Height 600 mm Ensure an accurate positioning Guarantees the welding geometry Weight 18 kg Universal For Fastclip For Grooved A Frame fastenings / Crane rails Alignment Alignment Magnetic Straight Edge Alignment Plates The Magnetic Straight Edge enables the welder to ap-1 properly crown the rail ends to the desired height with The Alignment Plates make it possible for the welder to ease.
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