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Table Saw Workbench with Wood Storage by ToolboxDivas on January 1, 2015
Table of Contents
Table Saw Workbench with Wood Storage ...... 1
Intro: Table Saw Workbench with Wood Storage ...... 2
Step 1: Materials (costs vary): ...... 3
Step 2: Cuts: ...... 3
Step 3: Dimensions: ...... 4
Step 4: Instructions: ...... 5
Step 5: Section 1: ...... 6
Step 6: Ensure shelves are level ...... 7
Step 7: Section 2: Constructing the Base ...... 8
Step 8: Section 3: ...... 9
Step 9: Section 4: ...... 9
Step 10: Section 5: Table saw support beams ...... 10
Step 11: Section 6: Securing the Shelves ...... 11
Step 12: Optional Wide Storage Section: ...... 12
Step 13: Cutting the Sheathing for the shelves...... 12
Step 14: Section 7: Attach the locking Castor Wheels to the bottom the the workbench...... 14
Step 15: ALMOST Done...... 14
Step 16: PedBoard Backing ...... 15
Step 17: Now for some your done! ...... 15
Step 18: Prime and Paint ...... 16
Step 19: Now I'm DONE! ...... 16
Related Instructables ...... 17
Advertisements ...... 18
Comments ...... 18
http://www.instructables.com/id/Table-Saw-Workbench-with-Wood-Storage/ Author:ToolboxDivas ToolBox Divas Empowering women (and their husbands and boyfriends) one DIY project at a time -- We teach basic home maintenance and home improvement skills.
Intro: Table Saw Workbench with Wood Storage I recently got into woodworking. I am developing my skills and found a used portable table saw on Craigslist. I needed a place to store my table saw along with the reclaimed wood I was purchasing. I searched online for various plans and could not find exactly what I needed. I needed something mobile, compact and simple to build. SO I made a few sketches on a notepad. This is the first time I've taken on a challenge in woodworking where I'm building something from scratch, developing my own plans. I made a few mistakes. But I learned a lot. Most importantly, I learned it's ok to make mistakes. It's how you learn.
And yes my workbench is purple. I am a Diva after all!
Total Cost: $70 - $80
OK, Let's Get Dirty!
http://www.instructables.com/id/Table-Saw-Workbench-with-Wood-Storage/ Step 1: Materials (costs vary): 2" X 4" X 96" – 8 boards without Optional Section 11 boards with Optional Wide Storage Section. Cost $2.76/each at Home Depot4’X4’ Pegboard. Cost $8.27 at Lowes 2 – 50 piece boxes of 2 ½” pocket screws $4.97/each 1 sheet OSB $8.25 Finishing Nails Castor Wheels - Kobalt 4-Pack 3-in Rubber Locking Swivel Casters; $19.99 at Lowes
Step 2: Cuts: Basic Workbench:
10 – 21 5/16” 1 – 21 ¾” 3 – 23” 2 – 24” 4 – 26 9/16” 5 – 32 ½” 2 – 53” Optional Wide Storage Section: 4 – 8" 2 – 32 ½"2 – 53"
http://www.instructables.com/id/Table-Saw-Workbench-with-Wood-Storage/ Step 3: Dimensions:
http://www.instructables.com/id/Table-Saw-Workbench-with-Wood-Storage/ Step 4: Instructions: For this project I used pocket screws as my fastener of choice. While screws are a little more expensive than nails, screws, it made error correction a lot easier. Lets say I cut a piece incorrectly, I simply unscrewed the piece and replaced it with the appropriate piece. The length of the screw is determined by the thickness of the wood. In this case, I used 2x4's, which in actuality is 1.5" in thickness. So according to the Kreg Jig table the appropriate screw length for this project is 2½ inches.
I'm using the Kreg Jig Jr to drill the pocket screw holes.
All of the cuts are clean straight 90 degree cuts using a Miter saw.
http://www.instructables.com/id/Table-Saw-Workbench-with-Wood-Storage/ Step 5: Section 1: Start with the two ends of the form of the workbench.
If this were furniture, none of the screws would be exposed. However, This is for my garage so I made my life easier by not under-mounting the screws if the angle position for my arm was uncomfortable.
http://www.instructables.com/id/Table-Saw-Workbench-with-Wood-Storage/ Step 6: Ensure shelves are level Ensure the two sides are level. It's ok to write on the wood and make notes. Instead of using a carpenter's pencil, I use art pencils like this red watercolor pencil
http://www.instructables.com/id/Table-Saw-Workbench-with-Wood-Storage/ Step 7: Section 2: Constructing the Base Attach the bottom 2x4s flat side down to the two end pieces. This will provide stability.
http://www.instructables.com/id/Table-Saw-Workbench-with-Wood-Storage/ Step 8: Section 3: Attach the center support pieces as displayed in the pictures.
Step 9: Section 4: Ensure the pieces are level.
I double checked that the pieces were level by placing boards that were 3/4" in thickness under the table saw.
http://www.instructables.com/id/Table-Saw-Workbench-with-Wood-Storage/ Step 10: Section 5: Table saw support beams Create a supportive base to hold the saw. Instead of a single board in the middle of the for the table saw I placed two beams at either side of the shelf so that I could place a dust bag under the table saw. The placement of this dust bag is really by trial and error. I think I will have to adjust the placement of the bag to ensure it captures as much sawdust as possible.
http://www.instructables.com/id/Table-Saw-Workbench-with-Wood-Storage/ Step 11: Section 6: Securing the Shelves Secure the top shelving by adding the additional side support beams.
http://www.instructables.com/id/Table-Saw-Workbench-with-Wood-Storage/ Step 12: Optional Wide Storage Section: Attach the pieces for the additional wide storage.
Step 13: Cutting the Sheathing for the shelves. Once the structure and its pieces are all secure and level, cut the OSB board for the shelves and secure with finishing nails.
http://www.instructables.com/id/Table-Saw-Workbench-with-Wood-Storage/ http://www.instructables.com/id/Table-Saw-Workbench-with-Wood-Storage/ Step 14: Section 7: Attach the locking Castor Wheels to the bottom the the workbench.
Step 15: ALMOST Done.... Attach the table saw dust bag. I found this bag at Harbor Freight for $5.99.
http://www.instructables.com/id/Table-Saw-Workbench-with-Wood-Storage/ Step 16: PedBoard Backing Add additional storage by adding a pegboard to the back of the workbench. Attach the pegboard using a brad nailer/staple gun or you can use a hammer and nails. One 4'x4' pegboard will work. Simply cut the pegboard down to 34" (creating a 48"x34" piece).
The larger piece can be attached as cut. The remaining small piece should be cut down to 12"x34."
Step 17: Now for some your done!
http://www.instructables.com/id/Table-Saw-Workbench-with-Wood-Storage/ Step 18: Prime and Paint As for me...I need some color! I used the paint left over from an older project. Prime first.
Step 19: Now I'm DONE! For more details on this project visit Toolbox Divas.
Till Next Time. ~ T.
http://www.instructables.com/id/Table-Saw-Workbench-with-Wood-Storage/ Related Instructables
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http://www.instructables.com/id/Table-Saw-Workbench-with-Wood-Storage/ Advertisements Comments
2 comments Add Comment
doncra says: Jan 1, 2015. 10:43 PM REPLY Great design - there are a lot of these on the web but none with your addition of timber storage. Elegantly thought through and looks nicely built too
cdstudioNH says: Jan 1, 2015. 9:02 PM REPLY I love this... it's wonderful!!
http://www.instructables.com/id/Table-Saw-Workbench-with-Wood-Storage/