Chapter 08—Sharpening and Shaping an Ax Head
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Hand Saws Hand Saws Have Evolved to fill Many Niches and Cutting Styles
Source: https://www.garagetooladvisor.com/hand-tools/different-types-of-saws-and-their-uses/ Hand Saws Hand saws have evolved to fill many niches and cutting styles. Some saws are general purpose tools, such as the traditional hand saw, while others were designed for specific applications, such as the keyhole saw. No tool collection is complete without at least one of each of these, while practical craftsmen may only purchase the tools which fit their individual usage patterns, such as framing or trim. Back Saw A back saw is a relatively short saw with a narrow blade that is reinforced along the upper edge, giving it the name. Back saws are commonly used with miter boxes and in other applications which require a consistently fine, straight cut. Back saws may also be called miter saws or tenon saws, depending on saw design, intended use, and region. Bow Saw Another type of crosscut saw, the bow saw is more at home outdoors than inside. It uses a relatively long blade with numerous crosscut teeth designed to remove material while pushing and pulling. Bow saws are used for trimming trees, pruning, and cutting logs, but may be used for other rough cuts as well. Coping Saw With a thin, narrow blade, the coping saw is ideal for trim work, scrolling, and any other cutting which requires precision and intricate cuts. Coping saws can be used to cut a wide variety of materials, and can be found in the toolkits of everyone from carpenters and plumbers to toy and furniture makers. Crosscut Saw Designed specifically for rough cutting wood, a crosscut saw has a comparatively thick blade, with large, beveled teeth. -
60" Workbench
Owner’s Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference. ITEM 69054 60" Workbench Visit our website at: http://www.harborfreight.com Email our technical support at: [email protected] When unpacking, make sure that the product is intact and undamaged. If any parts are missing or broken, please call 1-800-444-3353 as soon as possible. Copyright© 2012 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product. any shape or form without the express written consent of Harbor Freight Tools. Failure to do so can result in serious injury. Diagrams within this manual may not be drawn proportionally. Due to continuing SAVE THIS MANUAL. improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included. Table of Contents Safety ......................................................... 2 Parts List and Diagram .............................. 10 Specifications ............................................. 3 Warranty .................................................... 12 Setup .......................................................... 3 SA F ET Y WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. Indicates a hazardous situation which, if not avoided, will result in death or serious injury. -
Paul Sellers' Workbench Measurements and Cutting
PAUL SELLERS’ WORKBENCH MEASUREMENTS AND CUTTING LIST PAUL SELLERS’ WORKBENCH MEASUREMENTS AND CUTTING LIST NOTE When putting together the cutting list for my workbench, I worked in imperial, the system with which I am most comfortable. I was not happy, however, to then provide direct conversions to metric because to be accurate and ensure an exact fit this would involve providing measurements in fractions of millimetres. When I do work in metric I find it more comfortable to work with rounded numbers, therefore I have created two slightly different sets of measurements. This means that in places the imperial measurement given is not a direct conversion of the metric measurement given. Therefore, I suggest you choose one or other of the systems and follow it throughout. © 2017 – Paul Sellers v2 PAUL SELLERS’ WORKBENCH MEASUREMENTS AND CUTTING LIST WOOD QTY DESCRIPTION SIZE (IMPERIAL) SIZE (METRIC) (THICK X WIDE X LONG) (THICK X WIDE X LONG) 4 Leg 2 ¾” x 3 ¾” x 34 ⅜” 70 x 95 x 875mm 1 Benchtop 2 ⅜” x 12” x 66” 65 x 300 x 1680mm 2 Apron 1 ⅝” x 11 ½” x 66” 40 x 290 x 1680mm 1 Wellboard 1” x 12 ½” x 66” 25 x 320 x 1680mm 4 Rail 1 ½” x 6” x 26” 40 x 150 x 654mm 2 Bearer 1 ¼” x 3 ¾” x 25” 30 x 95 x 630mm 4 Wedge ⅝” x 1 ½” x 9” 16 x 40 x 228mm 4 Wedge retainer ⅝” x 1 ½” x 4” 16 x 40 x 100mm HARDWARE QTY DESCRIPTION SIZE (IMPERIAL) SIZE (METRIC) 1 Vise 9” 225mm Dome head bolts (including nuts and washers) for 4 ⅜” x 5” 10 x 130mm bolting legs to aprons 2 Lag screws (with washers) for underside of vise ½” x 2 ½” 12 x 65mm 2 Lag screws for face -
Abrasive Wheel Grinder Abrasive Wheels and Grinding Machines Come in Many Styles, Sizes, and Designs
Abrasive wheel grinder Abrasive wheels and grinding machines come in many styles, sizes, and designs. Both bench-style and pedestal (stand) grinders are commonly found in many industries. These grinders often have either two abrasive wheels, or one abrasive wheel and one special-purpose wheel such as a wire brush, buffing wheel, or sandstone wheel. These types of grinders normally come with the manufacturer’s safety guard covering most of the wheel, including the spindle end, nut, and flange DEWALT Industrial Tool Co. projection. These guards must be strong enough to withstand the effects of a bursting wheel. In addi- tion, a tool/work rest and transparent shields are often provided. Hazard Bench-style and pedestal grinders create special safety problems due to the potential of the abrasive wheel shattering; exposed rotating wheel, flange, and spindle end; and a naturally occurring nip point that is created by the tool/work rest. This is in addition to such concerns as flying fragments, sparks, air contaminants, etc. Cutting, polishing, and wire buffing wheels can create many of the same hazards. Grinding machines are powerful and are designed Exposed spindle end, flange, and nut. No tool/workrest. to operate at very high speeds. If a grinding wheel shatters while in use, the fragments can travel at more than 300 miles per hour. In addition, the wheels found on these machines (abrasive, polishing, wire, etc.) often rotate at several thousand rpms. The potential for serious injury from shooting fragments and the rotating wheel assemblies (including the flange, spindle end, and nut) is great. To ensure that grinding wheels are safely used in your work- place, know the hazards and how to control them. -
Lapping Kit Lappin
Lapping Kit 05M01.01Lapping Kit 05M01.01 Contents Contents Five 2-ounce containers of 90x, 180x, 280x, 400x and 600x silicon Five 2-ounce containers of 90x, 180x, 280x, 400x and 600x silicon carbide particles. carbide particles. Background Background Lapping is the process of rubbing two surfaces together with an abrasive Lapping is the process of rubbing two surfaces together with an abrasive and a lubricant to improve the quality of at least one of the surfaces. and a lubricant to improve the quality of at least one of the surfaces. Lapping can be used for fl attening (or truing) a surface, such as a worn Lapping can be used for fl attening (or truing) a surface, such as a worn sharpening stone. Lapping can also minimize the roughness of a surface sharpening stone. Lapping can also minimize the roughness of a surface (i.e., surface conditioning), such as a plane sole or blade. By minimizing (i.e., surface conditioning), such as a plane sole or blade. By minimizing the roughness in the sole of a plane, there is reduced friction between the the roughness in the sole of a plane, there is reduced friction between the plane and the workpiece, which in turn reduces abrasion. For blades or plane and the workpiece, which in turn reduces abrasion. For blades or chisels, the cutting edge can be made sharper if both intersecting surfaces chisels, the cutting edge can be made sharper if both intersecting surfaces are free of scratches. are free of scratches. Choosing an Abrasive Choosing an Abrasive Although any grit will provide adequate results for any application, each is Although any grit will provide adequate results for any application, each is best suited to a particular application. -
Place the Gouge in the Third Station of the Sharpening Guide and Lay the Side of the Gouge Against the Left Wall of the Station (Figure 24-12)
Figure 24-14.Position the roundnose chisel, Figure 24-13.Set the parting tool’s side in bevel up in the fourth station. Tighten the the first station. knob. Place the gouge in the third station of the sharpening guide and lay the side of the gouge against the left wall of the station (Figure 24-12). Rotate the gouge until its center touches the abrasive. With the machine "OFF" practice rotating the gouge, first clockwise from the center to the edge, and then counterclockwise from the center of the gouge to the edge. You should notice while rotating the gouge that in order to keep the bevel in contact with the abrasive, you must slide the gouge forward on the station as the bevel is ground from the center to each edge. After you get the feel of this grinding motion, be sure the gouge is not touching the abrasive and the speed dial is set to "Slow" (if you are using the Mark V), then turn on the machine. Gently slide the gouge against the wall of the station and into the moving abrasive. Start rotating the gouge, like you practiced. Repeat this several times. Grind away only enough metal to remove any damage to the cut-ting edge and create a slight burr. If the gouge is being ground for scraping, it is ready to use (the burr is sharp and scrapes very well). If the gouge is being ground for shearing or cutting, it will need to be honed to a razor sharp edge. Grinding the Parting Tool— The parting tool has a bevel ground on both the top and bottom edges. -
An Example from Copper and Bronze Age South-East Iberia
Lithic perspectives on metallurgy: an example from Copper and Bronze Age South-East Iberia Selina Delgado Raack and Roberto Risch Departament de Prehistòria, Universitat Autònoma de Barcelona, Spain To the memory of Volker Pingel Summary. One of the centres of early development of metallurgy is the South-East of the Iberian Peninsula, where it played a key role in the formation of the so called Los Millares and El Argar “cultures” during the 3rd and first half of the 2nd millennium BC. Yet, most arguments about the importance of metalworking are derived from the funerary evidence, i.e. from the finished objects used as grave goods, while direct evidence of the production processes is still scant. During the last years systematic analyses have been carried out in South-East Iberia concerning the (macro-) lithic artefacts coming from a series of Copper and Bronze Age settlements and necropolis. The observation of features and traces related to metalworking on some of these labour instruments has allowed to identify the final stages of metallurgical production, as well as to the maintenance of metal artefacts. The functional analysis of these tools and their spatial distribution at a regional as well as local scale reveals important aspects of the social organisation of the process of metal production. Finally, the different technical situations are evaluated in order to understand the changing relationship between metallurgy and the emergence of new forms of domination and exploitation. Résumé. Un des centres les plus anciens de développement de la métallurgie est le sudest de la péninsule ibérique, où cette technologie a joué un rôle crucial pour la formation des « cultures » de Los Millares et El Argar, pendant le III millénaire et la première moitié du II millénaire BC. -
Tuning Metal Bench Planes for the Rest of Us by Chris Black
Tuning Metal Bench Planes for the Rest of Us By Chris Black It’s an unfortunate reality that most metal bench planes don’t work to their full potential right out of the box, and that a certain amount of tuning needs to be done by the end user. With apologies to all engineer/machinist woodworkers, I will endeavor to explain how to tune a metal bench plane without involving a machine shop or taking up vast amounts of your valuable woodworking time or money. I’ll leave out the small stuff like after market blades and accessories. This is by no means the final word on this subject, but maybe you can pick up a thing or two from my many years of making a living with these wonderful tools. If you find my methods rudimentary or crude, let me paraphrase Jim Krenov who said at some point the engineer and artisan must part ways. SHARPEN THE IRON If there’s a given principle in woodworking, it must be sharp tools. If your steel isn’t keen, not much happens. Learn to sharpen and everything else in woodworking will begin to fall into place. 80% of all plane problems can be fixed by getting your irons as sharp as possible. There’s a ton of information about sharpening out there, but stick with the basics and worry about other stuff like cambered edges and different bevel angles later. I recommend Thomas Lie-Nielsen’s book Complete Illustrated Guide to Sharpening (202299), Leonard Lee’s Complete Guide to Sharpening (200831), or Jim Kingshott’s video Sharpening the Professional Way (221508). -
How Scroll Saw Blades Are Made There Are Three Ways We Manufacture Scroll Saw Blades
lson has been a leading manufacturer of scroll saw blades for more than 80 years, offering a full Oline of superior quality blades to satisfy almost every scrolling application. Olson blades are for use with scroll/jig saw machines sold by Delta, DeWalt, Dremel, Skil, Rockwell, Pro-Tech, Powermatic, RB Industries, Hegner, Sakura, Shopsmith, Excalibur, Rexon, Ryobi, Sears Craftsman, and Makita. (virtually all domestic and imported scroll saws). They can also be used in hand held fret and jewelers saw frames. The Olson Saw Co. has introduced many innovative blades, including: PGT® (Precision Ground Tooth) Scroll Saw Blades in skip and new double tooth styles with reverse teeth are simply the finest scroll saw blades there are! Considered among experts as “the best blade available”, PGT® blades are made with an exclusive grinding process that forms teeth in hardened steel. The blades are double ground to ensure that every edge of the tooth (face, tip, and gullet) is as sharp as possible. Crown Tooth™ Blades are a recent edition to the line. They have a unique tooth design that cuts on both the up and down stroke. Because of this two-way cutting action, Crown Tooth blades allow for cutting with more control while leaving a smooth, splinter-free finish. Also, they can be turned over for cutting with a fresh set of teeth. They are also excellent for cutting many kinds of plastics. Reverse Skip Tooth Blades with special reverse teeth on the lower end of the blade for a smooth, splinter-free finish on the bottom surface. Olson is continually improving and expanding its blade selection. -
SHAKERWORKBENCH Design, Construction Notes and Techniques
BENCHCRAFTED · SHAKER BENCH PLANS SHAKERWORKBENCH Design, Construction Notes and Techniques “Don't make something unless it is both necessary and useful; but if it is both neces- sary and useful, don't hesitate to make it beautiful." –Shaker Dictum Introduction and Design: Ron Brese Construction Notes and Techniques: Jameel Abraham Measured Drawings: Louis Bois Copyright Benchcrafted 2011·2014 No unauthorized reproduction or distribution. You may print copies for your own personal use only. 1 BENCHCRAFTED · SHAKER BENCH PLANS · INTRODUCTION & DESIGN · “Whatever perfections you may have, be assured people will find them out, but whether they do or not, nobody will take them on your word” Canterbury, New Hampshire, 1844 When I first laid eyes on the workbench at the Hancock Shaker Museum in Pittsfield, Massachusetts I had a pretty good idea of the configuration of my next workbench. I think it would be safe to say that I was inspired. However, designing a workbench that is inspired by a Shaker icon can be intimidating as well. I had to do justice to the original and keep in mind what might be considered acceptable. Luckily, most are aware that the Shakers were quite accepting of new technologies that could be practically applied, so this did allow a fair amount of leeway in regards to using more recent workholding devices on this bench. In the end, I did want the look to be very representative of the Shaker Ideal. “‘Tis a Gift to Be Simple” is an over used Shaker pronouncement, however I often think it’s meaning is misinterpreted. I believe it means having freedom from making things unnecessarily complicated. -
Abrasive Cut Off Saw Tulane University Safety Instructions and Job Hazard Analysis: Abrasive Cut Off Saw
Maker Space Job Hazard Analysis: Abrasive Cut Off Saw Tulane University Safety Instructions and Job Hazard Analysis: Abrasive Cut Off Saw 1 Maker Space Job Hazard Analysis: Abrasive Cut Off Saw Tulane University Job/Task Step Hazard Hazard Control Method/PPE Inspect Equipment/PPE Check/Buddy System N/A Don all required PPE for use of the Abrasive Cut Off Saw. Approved Safety Glasses with side shields, Long Pants, and Closed Toe Shoes Consider the use of Ear Plugs to reduce noise. All combustible and flammable materials must be a minimum of 10 feet away from this machine while it is being operated. Tuck in shirt, no loose fitting clothing or jewelry. Long hair must be pulled back or tucked into a hat. Work with the supervisor of the space to review operation and ensure all risks have been addressed. Ensure the Saw is placed on a Level Surface/Secure Muscle Strains, Pinch Points If the saw’s placement needs to be the Saw adjusted for leveling purposes, use proper lifting technique or ask for help due to the weight and awkwardness of the saw. Be aware of hand and body placement. Ensure Material being cut is Secure and Level Muscle Strains, Pinch Points, This saw is ONLY for steel. The blade will Abrasions/Lacerations, be ruined if it’s used to cut brass, aluminum, wood or anything that isn’t magnetic. Use proper lifting technique when placing material to be cut on the saw’s platform. Use clamps to secure the material once it’s leveled. Be aware of pinch points while handling material. -
Woodworking Glossary, a Comprehensive List of Woodworking Terms and Their Definitions That Will Help You Understand More About Woodworking
Welcome to the Woodworking Glossary, a comprehensive list of woodworking terms and their definitions that will help you understand more about woodworking. Each word has a complete definition, and several have links to other pages that further explain the term. Enjoy. Woodworking Glossary A | B | C | D | E | F | G | H | I | J | K | L | M | N | O | P | Q | R | S | T | U | V | W | X | Y | Z | #'s | A | A-Frame This is a common and strong building and construction shape where you place two side pieces in the orientation of the legs of a letter "A" shape, and then cross brace the middle. This is useful on project ends, and bases where strength is needed. Abrasive Abrasive is a term use to describe sandpaper typically. This is a material that grinds or abrades material, most commonly wood, to change the surface texture. Using Abrasive papers means using sandpaper in most cases, and you can use it on wood, or on a finish in between coats or for leveling. Absolute Humidity The absolute humidity of the air is a measurement of the amount of water that is in the air. This is without regard to the temperature, and is a measure of how much water vapor is being held in the surrounding air. Acetone Acetone is a solvent that you can use to clean parts, or remove grease. Acetone is useful for removing and cutting grease on a wooden bench top that has become contaminated with oil. Across the Grain When looking at the grain of a piece of wood, if you were to scratch the piece perpendicular to the direction of the grain, this would be an across the grain scratch.