SHAKERWORKBENCH Design, Construction Notes and Techniques
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Matchfit 360 System Workbench Plans Project Overview
MATCHFIT 360 SYSTEM WORKBENCH PLANS PROJECT OVERVIEW The MATCHFIT 360 System Workbench is an all-in-one multifunctional workbench. Using MATCHFIT Dovetail Clamps and Dovetail Hardware, it allows you to go beyond the edge and clamp anywhere on the surface for hassle-free assembly. TOOLS & MATERIALS - Table Saw - 3/4” MDF, 32”x72” - Router table - 16’ 1-1/2” thick hard maple - 5” wide - MATCHFIT Dovetail Router bit, or comparable - Adjustable Locking Router Guide - free plans HERE 14º, 1/2” diameter dovetail router bit - Vertical Edge Routing Guide - free plans HERE - 1/4” diameter straight router bit - 3/4” diameter forstner bit - 1” diameter forstner bit - 1-1/2” 10-32 panhead screws and washers - 1/2” diameter forstner bit - MATCHFIT Dovetail Hardware - 45 degree chamfer router bit - 3/4” good quality plywood, 32”x72” FREE DOWNLOADABLE JIG PLANS Scan this QR code for access to our library of free jig plans and for more information about the MATCHFIT 360 System. microjig.com/matchfitplans INSTRUCTIONS STEP 1 - CUT THE STOCK TO SIZE To create the top and vertical side of the 360 workbench, cut a sheet of 3/4” plywood to 45-1/2” x 29-1/2”, and another at 29-1/2” x 18-1/2” on the table saw. Next, cut a sheet of 3/4” MDF to 45-1/4” x 29-1/4”, and another at 29-1/4” x 17-1/4”. INSTRUCTIONS STEP 2 - LAMINATE PLYWOOD AND MDF TOGETHER Glue MDF and plywood together leaving 1/8” reveal on all sides. This is to ensure that you have a flat edge to run along the fence when cutting laminated pieces to final size on the table saw. -
Tiny Vise Edge Clamps Truly Exert Down Thrust Force on the Workpiece, to Prevent It from Lifting
+44 (0)1204 699959 [email protected] www.hyquip.co.uk/web/index TINY VISE ™ EDGE CLAMPS BODY: 1018 STEEL, CARBURIZED-HARDENED, BLACK OXIDE FINISH THRUST WASHER: 1144 STEEL, HEAT TREATED, BLACK OXIDE FINISH FLAT-HEAD SOCKET SCREW: STEEL, BLACK OXIDE FINISH An important clamping development! These mini edge clamps grip the side of a workpiece to keep the top clear for machining. Patented design features a slotted countersink to provide strong, reliable clamping force with the easy turn of a hex wrench. These compact clamps are ideal for fixturing multiple parts, small or large. Each clamp has both a serrated face (for maximum gripping) and a smooth face (to avoid marring finished parts). These clamps look so simple, but work amazingly well, with major advantages over earlier designs. Flat Jaw Patent number 5.624.106. Made in USA. (Reversible, Serrated or Smooth) Clamping force is applied by positive screw action with the easy turn of a hex wrench (not with an unreliable, unsafe eccentric cam as Clamping force is applied by positive screw action with used in other designs). A high-strength Flat- the easy turn of a hex wrench. Head Socket Screw engages a mating offset countersink to exert strong clamping force. Much more durable than other designs. Only Tiny Vise Edge Clamps truly exert down thrust force on the workpiece, to prevent it from lifting. A thrust washer underneath the clamp engages a mating offset countersink to provide downward action. Patented design features a slotted countersink. Available in a wide range of sizes, from a miniature #8-32 thread size, up to a powerful 1”-8 thread size with 2500 lbs clamping force. -
Newsletter of the Pacific Northwest Tool Collectors Volume XXXVI December 2019 No 3
Newsletter Of the Pacific Northwest Tool Collectors Volume XXXVI December 2019 No 3 Meeting Dates 1 Dues for 2020 2 BITW Registration Form 4 August Meeting Notes 5 Scholarship Report 6 October Meeting Notes 8 November Meeting Notes 10 Scholarship Report 11 Disposing of your Tool Collection Bill Racine 13 Auction Results 15 Estate Items for Sale 25 Collectors Inventory Form 27 Advertizing 28 Pictures by Tim Cook & Jim Halloran 2020 Meeting Schedule January 11, Washington February 15, Oregon March 14, Washington April 4, Oregon May 16, Washington June 6, Oregon Flea Market August 13 – 15, Washington Best in the West September 12, Oregon October 10, Washington Jerry Lane’s November 14, Oregon 2 3 4 August 10, 2019 Meeting Notes Meeting held at Bill Racine’s in Hillsboro OR. President Racine opened the meeting with introduction of officers and volunteers. New Members were Rick Redden,Ty Vanorden, Treasurer’s Reports: by Bill Racine $14,924.11 in General Fund $ 3,652.17 in Scholarship Fund (thanks to 2 generous donations!) $ 1,500.00 in Best in the West Fund Announcements: Tool Sale Fee – Remember to pay 2% for all sales of tools. Old Business: Scholarship – Following discussion a motion was made by Steve Crow to have Mike Hyink continue to evaluate scholarship applications as he has in the past. Motion carried. New Business: BITW 2020 to be held at LaQuinta Inn,Tacoma WA. Contract has been signed. See the registration form on page xx or download from the website. Newsletter – Jim Halloran is our new Newsletter Editor. A committee consisting of Jacob Norton Steve Broderick, Jack Birky Doug Siemens, Jim Halloran, Steve Johnson, and Chuck Guilford will study future of the newsletter and report back to the club. -
IO-INCH DIRECT DRIVE BAND SA W CAUTION: Read GENERAL and ,, Assembly ADDITIONAL SAFETY INSTRUCTIONS • Operating Carefully , Repair Parts
SAVE THIS MANUAL FOR FUTURE REFERENCE _ARS owners manual MODEL NO. 113.244512 Serial Number Model and serial number may be found at the right-hand side of the frame. You should record both model and serial number in a safe place for future use. IO-INCH DIRECT DRIVE BAND SA W CAUTION: Read GENERAL and ,, assembly ADDITIONAL SAFETY INSTRUCTIONS • operating carefully , repair parts Sold by SEARS, ROEBUCK AND CO., Chicago, IL. 60684 U.S.A. Part No. 69188 FULL ONE YEAR WARRANTY ON CRAFTSMAN BAND SAW If within one year from the date of purchase, this Craftsman Band Saw fails due to a defect in material or workmanship, Sears will repair it, free of charge. ,WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS SERVICE CENTER/DEPARTMENT THROUGHOUT THE UNITED STATES. THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS USED IN THE UNITED STATES. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state, SEARS, ROEBUCK AND CO.. 698/731A, Sears Tower, Chicago. IL 60684 general safety instructions for power tools 1. KNOW YOUR POWER TOOL Z87.1) at all times. Everyday eyeglasses only Read and understand the owner's manual and have impact resistant lenses, they are NOT labels affixed to the toot. Learn its application safety glasses. Also, use face or dust mask if and limitations as well as'the specific potential cutting operation is dusty, and ear protectors hazards peculiar to this toot, (plugs or muffs) during extended periods of 2. GROUND ALL TOOLS operation. -
MACHINE VISE SHEETS.Idw
PARTS LIST ITEM QTY PART NUMBER MATERIAL DESCRIPTION 1 1 BASE CAST IRON 2 1 SLIDING JAW CAST IRON 3 2 JAW PLATE SAE 3140 4 1 VISE SCREW SAE 3140 5 1 COLLAR SAE 1020 6 1 SPECIAL KEY SAE 1020 7 1 HANDLE ROD COLD ROLLED STELL 8 2 HANDLE BALL SAE 1020 9 2 SLIDE KEY SAE 1020 10 2 SET SCREW SAE 1016 11 4 SLOTTED FLAT STEEL MILD ANSI B18.6.3 - 10-24 x COUNTERSUNK HEAD 5/8 MACHINE SCREW 12 2 TAPER PIN STANDARD #000 TAPER PIN LEGEND: DIAMETER R RADIUS ° DEGREES COUNTERBORE DEPTH COUNTERSINK MASTER ASSEMBLY SCALE 1 : 1 GENERAL NOTES: FILLEDS AND ROUNDS R.125 UNLESS OTHERWISE NOTED COURSE: DDGT240 INVENTOR NAME: MACHINE VISE TOLERANCE UNLESS SPECIFIED FIG #: DECIMAL INCHES: 14-17 X = ±.020 DRAFTER: XX = ±.010 P. FLORES DIGITAL DESIGN XXX = ±.005 GRAPHICS FRACTIONAL ±1/64" DATE: 10/5/2018 ANGLE ± 1 DEGREE TECHNOLOGY 32 SCALE: SURFACES AS NOTED WWW.DDGT.NET PAGE #: 1 OF 5 PARTS LIST ITEM QTY PART NUMBER 4X 5/16 4X R1 1/8 1 1 BASE 1 4 2 3/4 5/8-8ACME 4X R1/4 5 7 1/4 2X 1/4-20UNC-2B 5/8 5/8-8ACME B R11/16 1 1/4 5 1 1/2 5/8 R1/4 1 3/16 .502 1 3/4 1/8 .498 1 2 1/4 2 3/16 MACHINE VISE STEP 1 B 1 9/16 1 11/16 R1/4 SCALE 1 / 2 SECTION B-B 1 1/16 .502 SCALE 1 / 2 .627 .500 5/16 BASE .625 1.004 SCALE 1 / 2 1.000 1.254 1.250 COURSE: DDGT240 INVENTOR NAME: LEGEND: MACHINE VISE DIAMETER TOLERANCE UNLESS SPECIFIED FIG #: DECIMAL INCHES: 14-17 R RADIUS X = ±.020 DRAFTER: DIGITAL DESIGN XX = ±.010 P. -
60" Workbench
Owner’s Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference. ITEM 69054 60" Workbench Visit our website at: http://www.harborfreight.com Email our technical support at: [email protected] When unpacking, make sure that the product is intact and undamaged. If any parts are missing or broken, please call 1-800-444-3353 as soon as possible. Copyright© 2012 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product. any shape or form without the express written consent of Harbor Freight Tools. Failure to do so can result in serious injury. Diagrams within this manual may not be drawn proportionally. Due to continuing SAVE THIS MANUAL. improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included. Table of Contents Safety ......................................................... 2 Parts List and Diagram .............................. 10 Specifications ............................................. 3 Warranty .................................................... 12 Setup .......................................................... 3 SA F ET Y WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. Indicates a hazardous situation which, if not avoided, will result in death or serious injury. -
Watco® Danish Oil
TECHNICAL DATA WAT-02 WATCO® DANISH OIL .DESCRIPTION AND USES . PRODUCT APPLICATION (cont.) . Watco® Danish Oil is a unique blend of penetrating oil & varnish, TESTING COLOR which hardens in the wood, not on the wood. Watco Danish Oil Be sure to test your stain to verify the desired color. To test, apply penetrates deep into wood pores to protect from within and to the stain in an inconspicuous area. enhance the natural look and feel of the wood. It creates the rich, warm glow of a traditional hand-rubbed finish. Many projects can OPTIONAL STEPS be completed in less than an hour - simply brush or wipe on and wipe off. Pre-treat soft woods, such as pine, by lightly wiping the wood surface with a cloth moistened with Watco Danish Oil Natural .PRODUCTS . finish. Immediately wipe the surface completely dry and proceed with application. Gallon Quart Pint Description 65131 65141 6515H Golden Oak APPLICATION 65231 65241 65251 Cherry Use only when air (ambient) temperature is between 60-90°F 65331 65341 65351 Black Walnut (16-32°C) and relative humidity is below 85%. Allow for longer 65431 65441 65451H Fruit Wood dry times during damp and humid conditions. Mix or shake 65531 65541 65551 Light Walnut material thoroughly to ensure that any settled pigment is re- --- 214380 214381 Red Mahogany dispersed before application. Stir occasionally during use. Apply 65731 A65741 65751/303302 Natural a test sample on a small inconspicuous area before proceeding 65831 A65841 65851/303240 Dark Walnut with the entire job. Apply one coat of stain liberally with a brush or 65931 A65941 65951/303239 Medium Walnut clean lint free rag. -
Paul Sellers' Workbench Measurements and Cutting
PAUL SELLERS’ WORKBENCH MEASUREMENTS AND CUTTING LIST PAUL SELLERS’ WORKBENCH MEASUREMENTS AND CUTTING LIST NOTE When putting together the cutting list for my workbench, I worked in imperial, the system with which I am most comfortable. I was not happy, however, to then provide direct conversions to metric because to be accurate and ensure an exact fit this would involve providing measurements in fractions of millimetres. When I do work in metric I find it more comfortable to work with rounded numbers, therefore I have created two slightly different sets of measurements. This means that in places the imperial measurement given is not a direct conversion of the metric measurement given. Therefore, I suggest you choose one or other of the systems and follow it throughout. © 2017 – Paul Sellers v2 PAUL SELLERS’ WORKBENCH MEASUREMENTS AND CUTTING LIST WOOD QTY DESCRIPTION SIZE (IMPERIAL) SIZE (METRIC) (THICK X WIDE X LONG) (THICK X WIDE X LONG) 4 Leg 2 ¾” x 3 ¾” x 34 ⅜” 70 x 95 x 875mm 1 Benchtop 2 ⅜” x 12” x 66” 65 x 300 x 1680mm 2 Apron 1 ⅝” x 11 ½” x 66” 40 x 290 x 1680mm 1 Wellboard 1” x 12 ½” x 66” 25 x 320 x 1680mm 4 Rail 1 ½” x 6” x 26” 40 x 150 x 654mm 2 Bearer 1 ¼” x 3 ¾” x 25” 30 x 95 x 630mm 4 Wedge ⅝” x 1 ½” x 9” 16 x 40 x 228mm 4 Wedge retainer ⅝” x 1 ½” x 4” 16 x 40 x 100mm HARDWARE QTY DESCRIPTION SIZE (IMPERIAL) SIZE (METRIC) 1 Vise 9” 225mm Dome head bolts (including nuts and washers) for 4 ⅜” x 5” 10 x 130mm bolting legs to aprons 2 Lag screws (with washers) for underside of vise ½” x 2 ½” 12 x 65mm 2 Lag screws for face -
Understanding Wipe-On Finishes
Understanding Wipe-on Finishes he moment of truth for many projects comes T and smooth, you have a thinned, or true, wiping long after the shop is cleaned, the tools are put varnish. If the puddle dries wrinkled and soft, itʼs away and the work is sanded. Applying a finish an oil/varnish blend. stops many woodworkers dead in their tracks. Why is it important to know what kind of wip- Finishing is the chore almost all woodworkers ing finish you have? When it comes to protecting fear most because it has the greatest potential the wood, varnish wins because it dries hard. for spoiling the project. So itʼs only natural that The reason has to do with the way the products woodworkers would seek a risk-free finish. For are manufactured. A typical oil-based varnish is this reason, many choose a finish thatʼs wiped on. made by cooking alkyd resins with an oil (usually Finishing manufacturers have capitalized on this modified soybean oil). To make a wiping varnish, fear and have developed rag-on finishes – thatʼs the finish is simply thinned with paint thinner or the good news about many products today. mineral spirits. Oil/varnish blends go further, The bad news is that the finishes you find on adding more oil and thereby further reducing the the shelves at your home centers have similar quantity of varnish in the finish. names but arenʼt alike – and you canʼt figure out Still confused about what to do? Well, the what each one does by simply reading the can. sure-fire way to get what you want is to make This is what they all have in common: You your own wiping varnish. -
Build a Plane That Cuts Smooth and Crisp Raised Panels With, Against Or Across the Grain – the Magic Is in the Spring and Skew
Fixed-width PanelBY WILLARD Raiser ANDERSON Build a plane that cuts smooth and crisp raised panels with, against or across the grain – the magic is in the spring and skew. anel-raising planes are used Mass., from 1790 to 1823 (Smith may to shape the raised panels in have apprenticed with Joseph Fuller doors, paneling and lids. The who was one of the most prolific of the profile has a fillet that defines early planemakers), and another similar Pthe field of the panel, a sloped bevel example that has no maker’s mark. to act as a frame for the field and a flat Both are single-iron planes with tongue that fits into the groove of the almost identical dimensions, profiles door or lid frame. and handles. They differ only in the I’ve studied panel-raising planes spring angles (the tilt of the plane off made circa the late 18th and early 19th vertical) and skew of the iron (which centuries, including one made by Aaron creates a slicing cut across the grain to Smith, who was active in Rehoboth, reduce tear-out). The bed angle of the Smith plane is 46º, and the iron is skewed at 32º. Combined, these improve the quality of cut without changing the tool’s cutting angle – which is what happens if you skew Gauges & guides. It’s best to make each of these gauges before you start your plane build. In the long run, they save you time and keep you on track. Shaping tools. The tools required to build this plane are few, but a couple of them – the firmer chisel and floats – are modified to fit this design. -
Manufacturing Glossary
MANUFACTURING GLOSSARY Aging – A change in the properties of certain metals and alloys that occurs at ambient or moderately elevated temperatures after a hot-working operation or a heat-treatment (quench aging in ferrous alloys, natural or artificial aging in ferrous and nonferrous alloys) or after a cold-working operation (strain aging). The change in properties is often, but not always, due to a phase change (precipitation), but never involves a change in chemical composition of the metal or alloy. Abrasive – Garnet, emery, carborundum, aluminum oxide, silicon carbide, diamond, cubic boron nitride, or other material in various grit sizes used for grinding, lapping, polishing, honing, pressure blasting, and other operations. Each abrasive particle acts like a tiny, single-point tool that cuts a small chip; with hundreds of thousands of points doing so, high metal-removal rates are possible while providing a good finish. Abrasive Band – Diamond- or other abrasive-coated endless band fitted to a special band machine for machining hard-to-cut materials. Abrasive Belt – Abrasive-coated belt used for production finishing, deburring, and similar functions.See coated abrasive. Abrasive Cutoff Disc – Blade-like disc with abrasive particles that parts stock in a slicing motion. Abrasive Cutoff Machine, Saw – Machine that uses blade-like discs impregnated with abrasive particles to cut/part stock. See saw, sawing machine. Abrasive Flow Machining – Finishing operation for holes, inaccessible areas, or restricted passages. Done by clamping the part in a fixture, then extruding semisolid abrasive media through the passage. Often, multiple parts are loaded into a single fixture and finished simultaneously. Abrasive Machining – Various grinding, honing, lapping, and polishing operations that utilize abrasive particles to impart new shapes, improve finishes, and part stock by removing metal or other material.See grinding. -
Howard Brady
Howard Brady WOOD DESIGNS Copyright © 2019 by Howard L. Brady Note: Every item shown in this album was an original, one-of-a-kind design. The design process from concept through crafting to the finished item is a source of incredible satisfaction to me, and a process that extends well beyond woodworking into music composition, and (with my brother) creation of innovative educational materials. A few years before I retired, Dave Campbell, a senior engineer and friend at Skydata where I worked, remarked that as a writer of technical communications documents for satellite communications equipment, I was an “information designer.” Those were kind works, and, I hope, accurate. This octogenarian loves designing. ii Toys for my great-grandson, Mason: The front-end loader and dump truck were my first major toy designs, built November 2017. Most solid wood is poplar, plywood parts are Baltic birch, dark wood is Indian rosewood, from a local tree destroyed in one of the 2004 hurricanes. Metal parts were aluminum (truck bed edge rails, front end loader bucket and crosspiece), brass (truck steering components) and stainless steel (all fasteners, operating levers). Lever and knob above truck cab controls steering. 1 Built March 2018: Toy box for Mason’s third birthday, May 6th: 2 November 2018: Toy flat-bed wrecker and grumpy wrecked race car for Mason’s Christmas. One of Mason’s parent’s close friends is Tim Daugherty, who races his #88 car (so far NOT wrecked) in figure-8 races at the Antelope Valley Fairgrounds in Southern California. I hope he didn’t mind my version.