Doubling Power Output of Starch Biobattery Treated by the Most Thermostable Isoamylase from an Archaeon Sulfolobus Tokodaii

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Doubling Power Output of Starch Biobattery Treated by the Most Thermostable Isoamylase from an Archaeon Sulfolobus Tokodaii www.nature.com/scientificreports OPEN Doubling Power Output of Starch Biobattery Treated by the Most Thermostable Isoamylase from an Received: 09 March 2015 Accepted: 17 July 2015 Archaeon Sulfolobus tokodaii Published: 20 August 2015 Kun Cheng1,2, Fei Zhang3, Fangfang Sun3, Hongge Chen1 & Y-H Percival Zhang2,3,4 Biobattery, a kind of enzymatic fuel cells, can convert organic compounds (e.g., glucose, starch) to electricity in a closed system without moving parts. Inspired by natural starch metabolism catalyzed by starch phosphorylase, isoamylase is essential to debranch alpha-1,6-glycosidic bonds of starch, yielding linear amylodextrin – the best fuel for sugar-powered biobattery. However, there is no thermostable isoamylase stable enough for simultaneous starch gelatinization and enzymatic hydrolysis, different from the case of thermostable alpha-amylase. A putative isoamylase gene was mined from megagenomic database. The open reading frame ST0928 from a hyperthermophilic archaeron Sulfolobus tokodaii was cloned and expressed in E. coli. The recombinant protein was easily purified by heat precipitation at 80 oC for 30 min. This enzyme was characterized and required Mg2+ as an activator. This enzyme was the most stable isoamylase reported with a half lifetime of o 200 min at 90 C in the presence of 0.5 mM MgCl2, suitable for simultaneous starch gelatinization and isoamylase hydrolysis. The cuvett-based air-breathing biobattery powered by isoamylase-treated starch exhibited nearly doubled power outputs than that powered by the same concentration starch solution, suggesting more glucose 1-phosphate generated. Biological fuel cells are emerging electro-biochemical devices that directly convert chemical energy from a variety of fuels into electricity by using low-cost biocatalysts enzymes or microorganisms instead of costly precious metals1–3. Compared to microbial fuel cells, enzymatic fuel cells usually generate much higher power densities in terms of mW/cm2 3,4, suggesting their great potential for powering a variety of porta- ble electronic devices2,5. Inspired by the metabolism of living organisms that can utilize complex organic compounds (e.g., starch, glycogen) as stored energy sources and release glucose 1-phosphate slowly for catabolism, polysaccharide-powered enzymatic fuel cells may be more promising than mono-saccharide powered enzymatic fuel cells2 because polysaccharide has 11% higher energy density than glucose, has a much lower osmotic pressure than glucose and release chemical energy stepwise. A recent break- through of complete oxidation of glucose units of maltodextrin based on an ATP-free synthetic enzy- matic pathway lead to a high-energy density biobattery2. But alpha-1,4,6-D-glucose branch-points in amylopectin, a dominant component of plant starch, and maltodextrin (Fig. 1a) cannot be converted to glucose 1-phosphate catalyzed by alpha-glucan (starch) phosphorylase, resulting in a waste of the fuel and decreased energy density. 1College of Life Sciences, Henan Agricultural University, 95 Wenhua Road, Zhengzhou, 450002, China. 2Biological Systems Engineering Department, Virginia Tech, 304 Seitz Hall, Blacksburg, Virginia 24061, USA. 3Cell Free Bioinnovations Inc. 1800 Kraft Drive, Suite 222, Blacksburg, Virginia 24060, USA. 4Tianjin Institute of Industrial Biotechnology, Chinese Academy of Sciences, 32 West 7th Avenue, Tianjin Airport Economic Area, Tianjin 300308, China. Correspondence and requests for materials should be addressed to H.C. (email: [email protected]) or Y.P.Z. (email: [email protected]) SCIENTIFIC REPORTS | 5:13184 | DOI: 10.1038/srep13184 1 www.nature.com/scientificreports/ Figure 1. The scheme of amylopectin hydrolysis catalyzed by isoamylase (IA) for the generation of linear amylodextrin (a) and of an air-breathing biobattery powered by amylopectin or starch (b). The enzymes used are α -glucan (starch) phosphorylase (α GP), phosphoglucomutase (PGM), glucose 6-phosphate dehydrogenase (G6PDH), and diaphorase (DI). Isoamylase (IA, EC 3.2.1.68) hydrolyzes alpha-1,6-glucosidic branch linkages in glycogen and amyl- opectin (Fig. 1a). The enzyme is able to hydrolyze both inner and outer branching points of amylopec- tin, and is commonly used in combination with other enzymes, such as alpha-amylase, beta-amylase, and glucoamylase to produce maltose and glucose from starch. In contrast, another commonly-used de-branching enzyme pullulanase (EC 3.2.1.41) prefer hydrolyzing very short branched dextrin that is remaining oligosaccharides of enzymatic hydrolysis of amylopectin catalyzed by alpha-amylase and/or beta-amylase6. Therefore, pullulanase is an important enzyme, along with alpha-amylase, glucoamylase, and beta-amylase, used for the production of glucose from starch. In terms of glucose 1-phosphate generation, isoamylase is very important to convert amylopectin to linear amylodextrin with a degree of polymerization of 20—30 from amylopectin. However, few thermostable or thermotolerant isoamyl- ases7,8 were studied compared to thermostable alpha-amylase used in the starch industry. None of them are stable enough for simultaneous starch gelatinization and enzymatic hydrolysis. Pre-mixing of starch granules with thermostable isoamylase is very important to decrease mixing energy consumption for the high-viscosity starch slurry and generate the relatively homogeneous hydrolytic product — amylodextrin. Linear amylodextrin made from branched amylopectin catalyzed by isoamylase is different from maltodextrin made by alpha-amylase, which contains some branched points. In the purpose of ATP-free production of glucose 1-phosphate catalyzed by starch phosphorylase, amylopectin is better than malto- dextrin for better glucose utilization efficiency and high weight slurry achieved. Such low-cost glucose 1-phosphate produced from starch and phosphate ions can be used to generate bioelectricity here, gen- erate low-cost green hydrogen in distributed bioreactors9,10, provide energy for cell-free protein synthe- sis11,12, synthesize fine chemicals (e.g., 6-phophogluconate)13, and so on. Therefore, the production of amylodextrin or its short products (e.g., maltose) from starch by using isoamylase is becoming more and more important8. SCIENTIFIC REPORTS | 5:13184 | DOI: 10.1038/srep13184 2 www.nature.com/scientificreports/ Opt. Protein Temp & Sp act. IU/mg Half life time Organism Gene ID size (AA) pH (U/mg*) (condition) Ref. 85 oC, 3.5 h (90 oC, Sulfolobus tokodaii 24473558 716 6.4 (1759*) This Study pH 5.5 + Mg2+) 75 oC, Sulfolobus solfataricus 15896971 718 16.7 (4600*) 2 h (85 oC) 7 pH 5.0 70 oC, Bacillus lentus 493116169 886 pH 5.5- 53 (6,535*) < 1 h, 80 oC 8,17 8.5 37 oC, Flavobacterium odoratum 5672639 762 pH 6.0- 172 NA 31 7.0 30 oC, Phaseolus vulgaris (kidney bean) 139867062 783 3.51 NA 24 pH 6.0 52 oC, Pseudomonas amyloderamosa 151294 771 59 NA 32 pH 3–4 30 oC, Oryza sativa (rice) 3252793 733 pH 51.2 NA 33 6.5–7 40 oC, Pectobacterium chrysanthemi PY35 22074054 657 NA NA 22 pH 7.0 30 oC, Solanum tuberosum (potato) 568214804 793 0.1 NA 34 pH 6 Table 1. Comparison of basic properties of characterized isoamylases. *Not international unit. Unit was measured based on the iodine-stain method. Enzyme-based biocatalysis has become an attractive alternative to chemical catalysis because of its higher reaction selectivity and more modest reaction conditions14,15. But most enzymes are not suitable for industrial applications due to their relatively poor stability. Discovery and utilization of thermoen- zymes from hyperthermophilic microorganisms and exploding megagenome database is of great interest for numerous industrial applications15. Sulfolobus tokodaii was originally discovered in an acidic spa in Beppu Hot Springs of Kyushu Island, Japan, in the early 1980s16. It is a hyperthermophilic archeaon with an optimal growth temperature of 80 oC and an optimal pH of 2.5–3.0. S. tokodaii strain 7 is the most investigated because it is the most abundant, can be easily isolated and cultivated in labs. Its genomic DNA sequence has been completed in 200116. S. tokodaii may be an invaluable source of intrinsically thermostable enzymes. In this study, the open reading frame (ORF) ST0928 which was hypothesized to encode a glycoside hydrolase — glycogen debranching enzyme (E.C.3.2.1.-) was cloned in E. coli. The recombinant enzyme was purified and characterized for the first time. Isoamylase-treated starch was tested to power biobattery compared to non-treated starch (Fig. 1b). Results Identification of a putative IA. Compared to thermostable alpha-amylase, isoamylase received less attention because its hydrolytic product – amylodextrin has limited applications. Approximately 10 isoa- mylases have been purified and characterized (Table 1). Among them, one from a hyperthemophilic archaeon S. solfataricus is thermostable7 and the other from Bacillus lentus is thermotolerant8,17. But their lifetime at 90 oC, a temperature needed for starch gelatinization, is not long enough (e.g., several hours for alpha-amylase) for simultaneous starch gelatinization and enzymatic hydrolysis. We searched potential thermostable isoamylase genes by following the below protocol. First, we col- lected all characterized isoamylase protein sequences. Second, we blasted the known isoamylase pro- tein sequences against the whole gene database of the National Center for Biotechnology Information (NCBI) and especially against special hypthermophilic micro-organisms, whose optimal growth tem- perature is more than 80 oC. Third, we double checked possible
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