V1.2014
PROGRAMME SPECIAL MACHINES
www.unior-specialmachines.com Plan
• CUSTOMERS REFERENCE p3
• QUALITY MANAGEMENT p4
• PRODUCTS p5
• REFERENCE WORKPIECES FOR AUTOMATIVE INDUSTRY p15
• REFERENCE WORKPIECES PER MACHINES TYPES p20
Customers Quality management Products
Rotary Indexing Table Flexible-Processing End Facing Deep Drilling Machines Machines Cells Type FPZ Machines Type TBM und KTBM
Flexible Machines Flexible Machines 5-Axis-Processing Special/Transfer Type UH Type KWTB Modules Type RHW Machines
Rotary Indexing Table Machines
• Technical data High-speed machining of workpieces 3 Axe x 8 stations indexing table/more options on customer’s demand Revolver (6 or 8 tools) / Magazine (20 or 30 tools) Multiple spindle machining head usage Siemens/Indramat standard control unit/others on customer’s demand MQL (Minimum Quantity Lubrication) / emulsion / dry processing
Flexible Processing Cells FPZ
• Technical data X- Axe with stroke up to 600 mm Y- Axe with stroke up to 1200 mm Z- Axe mit stroke up to 500 mm C- Axe/rotation Axe 360° with clamp system Revolver / magazine, multiple spindel drilling head / different Variants Working space 650 x 600 x 400 mm
End-Facing Machines
• Technical data Coordinate drilling Thread cutting interior/exterior Chamfering Contour milling Lathing Frontal alignment
Standard Deep Drilling Machines
• Technical data TBM 15 Drillsystem ELB Drilling in full ø 2 – 15 mm Redrilling max 20 mm Depth of drill up to 1000 mm
• Technical data TBM 30
Drillsystem ELB / BTA Drilling in full ø 6 – 30 mm Redrilling max 60 mm Depth of drill up to 2000 mm • Technical data TBM 60
Drillsystem ELB / BTA Drilling in full ø 16 – 65 mm Redrilling ø max 150 mm Depth of drill up to 10 000 mm Special Deep Drilling Machines
• Technical data Deep drilling machine Typ KTBM Deep drilling & milling Contour milling & thread cutting Drilling in full ø 4 – 100 mm Depth of drilling 2500 mm Milling tool up to ø 100 mm Flexible Machines Type UH
• Technical data Machining of rotational workpieces MQL/dry machining Deep drilling and milling/contour milling/drilling of oil holes Max. lenght of workpieces up to 3500 mm End-facing Axial machining AF Machines (Heavy-Duty Vehicles)
• Technical data Machining of crankshafts up to 3500 mm Axial & radial drilling/oil holes Weight reduction drilling End-facing/Contour-milling Frontal alignment/balancing Centering AF Machines (Passenger Vehicles)
CUTTING and DEEP DRILLING AXIAL CENTERING – Op. 10 Op. 40 & Op.60 MACHINING Op. 100
CONCEPT 1: CONCEPT 1: CONCEPT 1: Geometrical centering 2-Spindle version Transfer machine (2 x 3-axis unit) 3-spindle version CONCEPT 2: CONCEPT 2: CONCEPT 2: Swivel table machine Balance centering 2-revolver turrets (2 x 2-axis unit, 3D clamping CONCEPT 3: device) Flexible process cell
Other Special / Transfer Machines
• Technical data Tailor-made multiple machine systems Individual und profesisonal solution accord. customer’s workpiece Support by concept, development and design Contruction & production Functionality tests & fine-tuning of parameters Pre-series production tests
REFERENCE WORKPIECES FOR AUTOMATIVE INDUSTRY
www.unior-specialmachines.com Workpieces: Powertrain
ROCKER ARM VALVE CAMSHAFT COVER CYLINDER HEAD
CONNECTING ROD
CYLINDER BLOCK
BEARING FRAME
OILSUMP
FLYWHEEL
BALANCER WEIGHT CRANKSHAFT Workpieces: Powertrain
VALVE CAP COMMON-RAIL AIR INTAKE
VARIABLE CAM UNIT INJECTION NOZZLE
TURBINE HOUSING ROCKER ARM AXLE
OIL PUMP ENGINE HOLDER HOUSING
VACUUM PUMP PERIPHERAL UNITS CARRIER VARIOUS PUMP HOUSING HOUSING Workpieces: Drivetrain
WHEEL CARRIER STEERING PARTS POWER STEERING HOUSING
BRAKE DISC / BRAKE HOUSING
FRONT / BACK AXLE CARRIER
2WD / AWD SUBFRAME STEERING JOINTS AXLE CARRIER VARIOUS STEERING PARTS Workpieces: Transmission
GEAR CARRIER PLANETARY GEAR ROD SHAFT CARRIER
INPUT / OUTPUT SHAFT
INPUT SHAFT
PLANETARY GEAR CARRIER
GEAR SLIDE PLANETARY GEAR CARRIER GEAR SHAFT PLANETARY SHAFT FLANGE SHAFT REFERENCE WORKPIECES PER MACHINES TYPES
www.unior-specialmachines.com Workpieces - Rotary Indexing Table Machines
ENGINE CARRIER PLANETARY GEAR CARRIER WHEEL CARRIER VALVE COVER
ENGINE HOLDER ENGINE HOLDER BEARING CAP POWER STEERING
POWER STEERING ENGINE CARRIER SUBFRAME GEAR SLIDE Workpieces - Flexible Processing Cells FPZ
OIL PUMP HOUSING VACUUM PUMP HOUSING OIL PUMP HOUSING
OIL PUMP HOUSING TURBINE VACUUM PUMP HOUSING
PLANETARY GEAR VVT CAM UNIT PLANETARY GEAR CARRIER CARRIER Workpieces - End Facing Machines
PLANETARY SHAFT SHAFT BALANCER WEIGHT
CRANKSHAFT CAST JOINT DRIVE SHAFT
FLANGE SHAFT GEAR SHAFT ROCKER ARM AXLE Workpieces - Deep Drilling Machines
CRANKSHAFT INJECTION NOZZLE ROCKER SHAFT AXLE
ROCKER ARM INPUT SHAFT INPUT SHAFT
ENGINE BLOCK CONNECTING INPUT SHAFT ROD Workpieces – Flexible Machines Type UH
OIL PUMP HOUSING CAMSHAFT INPUT SHAFT
INPUT SHAFT CRANKSHAFT FLYWHEEL
TURBINE HOUSING COMMON RAIL ENGINE HEAD Workpieces - Other Special Machines
OIL SUMP BEARING FRAME ENGINE BLOCK
AIR INTAKE MANIFOLD AXLE CARRIER GEAR HOUSING
ENGINE HEAD COMMON RAIL AXLE CARRIER