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CNC Swiss Jobs MORE JOBS ~ MORE OFTEN Star, Citizen, Tsugami, Nomura, Tornos Deco Additional Opportunities at the ONLY Firm with All U.S
Product Feature: CAD/CAM Software • Transatlantic Trade Show Culver vs. Multi Setting A Conserve Spindles Shave Tool The magazine for the precision parts industry volume 1 number 1 January 2006 May 2006 volume 2 issue 5 Today’s Machining World Magazine PRST STD P.O. Box 847 U.S. Postage Lowell, MA 01853 PAID Permit # 649 www.todaysmachiningworld.com CHANGE SERVICE REQUESTED Liberty, MO Welcome to WarsawU.S. Bicycle Manufacturing On the Rise Indiana’s Orthopedics capital of the world Hiring: Best Practice SQC – The Next Generation KSI SQC Series Swiss Automatics... The KSI SQC Series high precision CNC Swiss productivity. Our robust base casting and toolstand Automatics from McBride Machine Tools are extremely rigid and thermally stable. By Corporation (MMTC) offer the most complete partnering with the world’s industry leaders for standard features package of any swiss machines our critical components, we not only ensure the of its class. The standard 7 axis machine package is highest quality components but also global support. ready for the most comprehensive and demanding The SQC series is designed with the end user in swiss applications. mind. The machine cabinet is engineered to afford the operator/setup person maximum room for Our new SQC series is designed and built accessibility while our base casting requires a by KSI/MMTC to handle the breadth of CNC minimum machine footprint. swiss applications from high precision to high For more information, visit www.ksiswiss.com, or call us at 303.468.8080 ppg.2-3.inddg.2-3.indd 2 111/11/051/11/05 -
Introduction to Selecting Milling Tools Iimportant Decisions for the Selection of Cutting Tools for Standard Milling Operations
Introduction to Selecting Milling Tools IImportant decisions for the selection of cutting tools for standard milling operations The variety of shapes and materials machined on modern milling machines makes it impera- tive for machine operators to understand the decision-making process for selecting suitable cutting tools for each job. This course curriculum contains 16-hours of material for instructors to get their students ready to make basic decisions about which tools are suitable for standard milling operations. ©2016 MachiningCloud, Inc. All rights reserved. Table of Contents Introduction .................................................................................................................................... 2 Audience ..................................................................................................................................... 2 Purpose ....................................................................................................................................... 2 Lesson Objectives ........................................................................................................................ 2 Where to Start: A Blueprint and a Plan .......................................................................................... 3 Decision 1: What type of machining is needed? ............................................................................ 7 Decision 2: What is the workpiece material? ................................................................................. 7 ISO Material -
Milling Machine Operations
SUBCOURSE EDITION OD1644 8 MILLING MACHINE OPERATIONS US ARMY WARRANT OFFICER ADVANCED COURSE MOS/SKILL LEVEL: 441A MILLING MACHINE OPERATIONS SUBCOURSE NO. OD1644 EDITION 8 US Army Correspondence Course Program 6 Credit Hours NEW: 1988 GENERAL The purpose of this subcourse is to introduce the student to the setup, operations and adjustments of the milling machine, which includes a discussion of the types of cutters used to perform various types of milling operations. Six credit hours are awarded for successful completion of this subcourse. Lesson 1: MILLING MACHINE OPERATIONS TASK 1: Describe the setup, operation, and adjustment of the milling machine. TASK 2: Describe the types, nomenclature, and use of milling cutters. i MILLING MACHINE OPERATIONS - OD1644 TABLE OF CONTENTS Section Page TITLE................................................................. i TABLE OF CONTENTS..................................................... ii Lesson 1: MILLING MACHINE OPERATIONS............................... 1 Task 1: Describe the setup, operation, and adjustment of the milling machine............................ 1 Task 2: Describe the types, nomenclature, and use of milling cutters....................................... 55 Practical Exercise 1............................................. 70 Answers to Practical Exercise 1.................................. 72 REFERENCES............................................................ 74 ii MILLING MACHINE OPERATIONS - OD1644 When used in this publication "he," "him," "his," and "men" represent both -
1135836T CIA Angstrom Precision Metals-6 12/13/11 2:17 PM Page 3
1135836T CIA Angstrom Precision Metals-6 12/13/11 2:17 PM Page 3 To B ecom Se e e In a Q stru u ctio alifie ns o d B HIGH PRODUCTION CNC, AUTOMATIC id n Pa HIGH PRODUCTION CNC, AUTOMATIC der o g e 2 n th e In MACHINING ANDAUTOMOTIVE SUPPORT SUPPLIEREQUIPMENT FROM AN tern AUTOMOTIVE SUPPLIER et (3) Fellows Model 10-2 CNC Gear Shapers (2004), Featuring: Bryant Model UL2 CNC Internal Grinder (2004), (2) Fuji Model FS-4 CNC Chuckers, (3) Cincinnati Model 220-8 RK Series Programmable Centerless Grinders, (3) Broach Vertical Broaches w/ 60” & 72” Strokes, (3) Acme Automatic Bar Machines, (2) 1-1/4” Schutte Eight-Spindle CNC Automatic Bar Machines, Rismastic Rotary Transfer Machine, Govro Rotary Index Drills, Diamond Hones, Bishop Slot Generators, Microfinishers, Toolroom Machinery, Washers, Toccotron & Thermonic Induction Heaters, Coolant Units, Machine Accessories & Inspection Equipment New/ SURPLUS TO THE NEEDS OF Remanufactured 2004 (3) Fellows Model 10-2 CNC Gear Shapers 8229 Tyler Blvd. – Mentor, Ohio 44060 30 Miles Northeast of Downtown Cleveland www.cia-auction.com Features: SALE DATE: Upcoming Sale Information Liquidation & Equipment Section Wednesday, Email Auction Notification Recent Auction Results Lot Catalog Listings January 11th Photo Galleries 9:00 AM Downloadable Forms Starting at Complete Terms of Sale Robotic Load Induction Hardening System w/ Tocco INSPECTION: Staff Profiles Power Supplies Reference Information Tuesday, January 10th 10:00 AM to 4:00 PM RIS Type Rismatic Model 154G-16 F35 Sixteen-Station Rotary Transfer Machine NEW 2004 (4) Fuji Model FS4 Two-Axis CNC Chuckers Bryant Ultraline Model UL2 CNC Cylindrical I.D. -
Rotary Transfer Machines Hydromat® Hc Product Line
ROTARY TRANSFER MACHINES HYDROMAT® HC PRODUCT LINE Precise | Productive | Reliable The FFG Rotary Transfer Platform Flexible Multi-Machining with Hydromat® Precise, modular and efficient: The FFG group is the The ability to set up working stations horizontally as well as world’s leading manufacturer of rotary transfer machines vertically allows big machining jobs with the highest output and offers the best solutions for workpieces at the high just-in-time. The enormous flexibility of the rotary transfer volume end. machines gives our clients a major advantage in dealing with the growing challenges of today’s global markets: United under the roof of the FFG group: with the rotary 3 The most cost-effective solutions transfer machines of the tradition brands IMAS, Pfiffner and 3 Maximum precision and process reliability in mass production Witzig & Frank, you are always one cycle ahead. 3 High investment security thanks to extensive modularity 3 High reusability thanks to reconfigurable machine systems The rotary transfer machine program covers all applications for 3 High flexibility and variability (simpler retooling, reduced the serial production of complex metal parts. Rotary transfer setup times) machines are designed for the handling of bar and coil materials, 3 High machine availability or automatic part feeding. They guarantee high-precision 3 Low maintenance costs (TCO) machining of each workpiece, being carried out simultaneously 3 Turnkey solutions on each station. Every rotary transfer machine is specified, 3 Process optimisation -
Education K-12
Mississippi Department of Education Title 7: Education K-12 Part 61: Manufacturing, Career Pathway Precision Machining Mississippi CTE Unit Plan Resource Page 1 of 120 Precision Machining Mississippi Department of Education Program CIP: 48.0503 Direct inquiries to Doug Ferguson Bill McGrew Instructional Design Specialist Program Coordinator Research and Curriculum Unit Office of Career and Technical Education Mississippi State University Mississippi Department of Education P.O. Drawer DX P.O. Box 771 Mississippi State, MS 39762 Jackson, MS 39205 662.325.2510 601.359.3461 E-mail: [email protected] E-mail: [email protected] Published by Office of Career and Technical Education Mississippi Department of Education Jackson, MS 39205 Research and Curriculum Unit Mississippi State University Mississippi State, MS 39762 Betsey Smith, Curriculum Manager Jolanda Harris, Educational Technologist Kim DeVries, Editor The Research and Curriculum Unit (RCU), located in Starkville, MS, as part of Mississippi State University, was established to foster educational enhancements and innovations. In keeping with the land grant mission of Mississippi State University, the RCU is dedicated to improving the quality of life for Mississippians. The RCU enhances intellectual and professional development of Mississippi students and educators while applying knowledge and educational research to the lives of the people of the state. The RCU works within the contexts of curriculum development and revision, research, assessment, professional development, and industrial training. The Mississippi Department of Education, Office of Career and Technical Education does not discriminate on the basis of race, color, religion, national origin, sex, age, or disability in the provision of educational programs and services or employment opportunities and benefits. -
Eclipse 12-100 Rotary Transfer Machine
This just may be the Rotary Transfer machine you’ve been waiting for. A Machine Like No Other he new Eclipse 12-100 is a ground-up redesign of the famous Hydromat concept with all new components. It Tfeatures a heavy duty cast iron machine frame that is 2m in diameter, nearly twice as large as the traditional 12 station Hydromat machine. This machine platform offers multiple tool spindles in a single footprint integrated with one chip management & coolant system. Robot load/unload with auto inverting offers six-sided machining capability on both bar and blank loading applications. Each of the 12 tool spindle modules features 3-axis or 4-axis capability with all electric servo spindles and high-tech components such as heavy-duty linear guideways for high accuracy, and large bearing diameters for extra stability, that yield smoother cutting at higher speeds. The Eclipse CNC control has fixture mapping capability for exceptional station to station accuracy. Designed to be exceptionally rigid, these modules were designed with hefty castings for superior vibration dampening properties and maximum precision. The Eclipse offers a high degree of machining flexibility derived through engineering expertise coupled with a visionary concept, the type of creative thinking that has produced this superior Rotary Machining Center for small to large batch production. 1 FANUC 30iB CNC Control ECLIPSE 55/250 4-Axis Profile Toolspindle Module ECLIPSE 55/250 3-Axis Toolspindle Module Max. Bar Stock Diameter: 65mm ECLIPSE Cut-Off Saw Module Chip Conveyor & Integrated Coolant System Dual Rack & Pinion Cast Iron Index Table One-Piece Cast Iron Base Design Industry 4.0 “Smart Factory” Principles FANUC CNC Control Max. -
Field Machining
Nuclear Services / Installation and Modification Services Field Machining Background WEMS offers multiple approaches for severance cutting and weld-end preparation for any size, Westinghouse, through its subsidiary WEC thickness or diameter pipe, regardless of material Equipment and Machining Solutions (WEMS), type, access, hazardous field conditions or space specializes in machining projects that include restrictions. WEMS uses MDM methods for stud first-of-a-kind tool design, manufacturing, testing, and bolt removal, and abrasive water-jet cutting qualification and field deployment. and plasma cutting for unique situations. EDM is used for applications such as boat sampling and Description applications requiring more precise tolerances Some of the specialty machining projects include: and/or surface finishes. • Alloy 600 crack • Spent-fuel canister Benefits mitigation utilizing machining reaming and electrical • Steam chest Canister Machining: Specialized tools designed discharge machining machining and developed for installing canister lids, including the weld-prep machining required. (EDM) • Steam generator • Flange facing replacements (SGRs) Steam Generator Replacements: Machine weld • Governor/throttle for PWRs preparation for installing new steam generators, valve machining • Stud and thread including primary reactor coolant piping and • Inlet sleeve repair repair secondary piping. • Reactor vessel head • Superheat/re-heat (RVH) upper head header machining temperature reduction • Top hat machining (UHTR) and upflow • Turbine shell -
INDUSTRIAL TECHNOLOGIES Theory Section – Sergio Terzi – Year 2019-20
INDUSTRIAL TECHNOLOGIES Theory Section – Sergio Terzi – Year 2019-20 Annotations The parts coloured in grey like this one is the notes written by during the lessons, while the black ones are taken from the slides given by the professor. Inside this document there is the theoretical topic of the course. The information written in this document are not enough to pass the exam, there are also some books suggested by the professor, and obviously the content of the course may change during the years Michela Beraldo [email protected] Summary 01. Introduction to production systems ............................................................................. 2 1 PRODUCTION FACTORS ................................................................................................................... 2 2 PRODUCTION PROCESS ................................................................................................................... 2 3 PRODUCTION AND LOGISTICS .......................................................................................................... 2 4 PRODUCTION AND OTHERS INDUSTRIAL PROCESSES ............................................................................ 3 5 HOW TO DEFINE A PRODUCTION SYSTEM ............................................................................................ 3 PRODUCTION PROCESS ........................................................................................................................ 4 TECHNICAL DRAWINGS........................................................................................................................ -
SDB 412/2 Small Diameter Beveler Datasheet
SDB 412 I.D. MOUNT END PREP RUGGED CONSTRUCTION • Compact, heavy duty cast aluminum housing is tough yet lightweight • Precision tapered roller bearings and self lubricating bushings maximize machine life • Special heat treated ring and pinion gears for demanding pipe prepping applications • High strength, large diameter mandrel FACE shaft and wide surface chuck legs maximize rigidity BEVEL • Right angle air motor placement minimizes clearance requirements COUNTERBORE • DESCRIPTION Corrosion and wear resistant finish applied to external components Wachs SDB 412/2 is a hand held beveling machine that delivers maximum power and performance FAST SETUP for fast, accurate O.D. weld preps on pipe and • Quick change extension legs use tube from 4” thru 12” (101 - 305mm) up to captivated fasteners to mount 1.125” (29mm) wall. The SDB 412 is designed to firmly to mandrel face, bevel and counterbore simultaneously on carbon, stainless and high alloy steels. A • One adjustment, expandable I.D. mount three leg chuck automatically centers proven workhorse, it sets up quickly with a self SDB 412 sets up quickly with self centering centering mandrel and chuck assembly that and squares the machine mandrel and quick change extension legs mounts to the pipe I.D. The SDB 412’s design • Four tool rotating head with large tool means one person can set up, operate and locking set screws create perfect weld preps in minutes. • Install or adjust tool bits in seconds • Only 2 hand tools required for setup, VERSATILE DESIGN both included Like the smaller SDB 103 and 206, the SDB 412 is highly versatile. It’s ideal for machining EASY OPERATION thin wall pipe, heavy wall tube, prepping tees, • Convenient on/off motor valve with elbows and valves and (with the optional FF adjustable hand grip speed control kit) flange facing. -
Rotary Transfer For
AUGUST 2002 / VOLUME 54 / NUMBER 8 BY ALAN RICHTER, MANAGING EDITOR Rotary transfer machines provide high-volume flexibility. hen it comes xxBrown noted that to high- the company’s ma- Wvolume, chines need oil extended-length pro- coolers for some de- duction runs of complex manding runs. parts or families of parts, eliminating secondary opera- Setting Up tions is highly advantageous. It pre- The setup requirements for a vents tolerance build-up, reduces parts rotary transfer machine depend on handling and maximizes machine effi- the workpiece material, part complex- ciency and profit. For this type of production, ity and the type of part the machine was rotary transfer machines excel. The flexibility of previously running. Brown said setup takes 2 this type of machine also makes it appropriate for to 3 hours when switching a part within the smaller parts quantities. same family and two to three shifts when changing Brown Manufacturing Co. Inc., Plainville, Conn., is a outside a family of parts. case in point. “We were one of the first to use a CNC rotary Since an RTM can be an alternative to a high-volume transfer machine in a job shop environment for smaller quan- production run on a multispindle screw machine, it makes tities rather than dedicated to a certain job,” said Douglas sense that screw-machine shops are some of the biggest Brown, company president. In 1993, the company purchased consumers of RTMs. But screw machinists often don’t have its first CNC rotary transfer machine from St. Louis-based Hy- the proper mindset when it comes to rotary transfer tech- dromat Inc. -
Development of an Electrochemical Micromachining (Μecm) Machine
Development of an Electrochemical Micromachining (µECM) machine A Thesis Submitted for the Degree of doctor of Philosophy By Alexandre SPIESER College of Engineering, Design and Physical Sciences Brunel University London, United Kingdom March 2015 i ABSTRACT Electrochemical machining (ECM) and especially electrochemical micromachining (µECM) became an attractive area of research due to the fact that this process does not create any defective layer after machining and that there is a growing demand for better surface integrity on different micro applications such as microfluidics systems and stress- free drilled holes in the automotive and aerospace sectors. Electrochemical machining is considered as a non-conventional machining process based on the phenomenon of electrolysis. This process requires maintaining a small gap - the interelectrode gap (IEG) - between the anode (workpiece) and the cathode (tool-electrode) in order to achieve acceptable machining results (i.e. accuracy, high aspect ratio with appropriate material removal rate and efficiency). This work presents the design of a next generation µECM machine for the automotive, aerospace, medical and metrology sectors. It has 3 axes of motion (X, Y and Z) and a spindle allowing the tool-electrode to rotate during machining. The linear slides for each axis use air bearings with linear DC brushless motors and 2nm- resolution encoders for ultra-precise motion. The control system is based on the Power PMAC motion controller from Delta Tau. The electrolyte tank is located at the rear of the machine and allows the electrolyte to be changed quickly. A pulse power supply unit (PSU) and a special control algorithm have been implemented.