The Game Changer Visit Us During IMTS in Booth #338348 - South Building

Total Page:16

File Type:pdf, Size:1020Kb

The Game Changer Visit Us During IMTS in Booth #338348 - South Building The Game Changer Visit Us During IMTS in Booth #338348 - South Building eading the evolution of rotary transfer machining, Hydromat Inc. once again provides the industry Lwith the next advancement for exceptional production machining: The Eclipse 12-100. It features a one-piece, heavy duty cast iron Designed to be exceptionally ridged, these machine base that is 2m in diameter, nearly twice modules were designed with beefy castings for as large as the traditional 12 station Hydromat superior vibration dampening properties and machine. This machine platform offers multiple maximum precision. tool spindles in a single footprint integrated with one chip management & coolant system. Robot The Eclipse offers a high degree of machining load/unload with auto inverting offers six-sided flexibility derived through engineering expertise machining capability on both bar and blank coupled with a visionary concept, the type of loading applications. creative thinking that has produced this superior Rotary Machining Center for small to large batch Each of the 12 tool spindle modules features production. 3-axis or 4-axis capability with all electric servo spindles and high-tech components such as The Eclipse will also be available in an Indexing heavy-duty linear guideways for high accuracy, Chuck version that will feature a table with vertical and large bearing diameters for extra stability, chucks capable of 360° rotation of the workpiece. that yield smoother cutting at higher speeds. The Eclipse: An engineering marvel, a production wonder. This just may be the Rotary Transfer machine you’ve been waiting for. HYDROMAT.COM 314.692.4644 BOOTH #338348 GIE Quick Guide full - Hydromat ECLIPSE2 IMTS 18 v2 Game Changer.indd 1 6/7/2018 3:18:31 PM Motor Vehicles Listings.indd 90 7/20/2018 10:41:30 AM The Game Changer Visit Us During IMTS in Booth #338348 - South Building MOTOR VEHICLE LISTINGS eading the evolution of rotary transfer machining, Hydromat Inc. once again provides the industry Lwith the next advancement for exceptional production machining: The Eclipse 12-100. It features a one-piece, heavy duty cast iron Designed to be exceptionally ridged, these machine base that is 2m in diameter, nearly twice modules were designed with beefy castings for as large as the traditional 12 station Hydromat superior vibration dampening properties and machine. This machine platform offers multiple maximum precision. tool spindles in a single footprint integrated with one chip management & coolant system. Robot The Eclipse offers a high degree of machining load/unload with auto inverting offers six-sided flexibility derived through engineering expertise machining capability on both bar and blank coupled with a visionary concept, the type of loading applications. creative thinking that has produced this superior Rotary Machining Center for small to large batch Each of the 12 tool spindle modules features production. 3-axis or 4-axis capability with all electric servo spindles and high-tech components such as The Eclipse will also be available in an Indexing heavy-duty linear guideways for high accuracy, Chuck version that will feature a table with vertical and large bearing diameters for extra stability, chucks capable of 360° rotation of the workpiece. that yield smoother cutting at higher speeds. The Eclipse: An engineering marvel, a production wonder. This just may be the Rotary Transfer machine you’ve been waiting for. Following more than nine consecutive solid years for the automotive industry, it is wise to keep your eyes peeled at IMTS 2018 for continued growth in this sector. The subsequent pages of this guide will help you stay on track at IMTS 2018 while scouting the latest innovations from top companies in the automotive design and manufacture market. HYDROMAT.COM 314.692.4644 www.IMTS.comwww.IMTS.com QuickQuick Guide Guide to tIMTSo IMTS 2018 2018 9191 BOOTH #338348 GIE Quick Guide full - Hydromat ECLIPSE2 IMTS 18 v2 Game Changer.indd 1 6/7/2018 3:18:31 PM Motor Vehicles Listings.indd 91 7/20/2018 10:41:46 AM MOTOR VEHICLES TRUE Asia Pacific Elite Corp. No.7, Jingke N.Rd., Nantun Dist. Taichung City, Taiwan 40852 4D Technology Corp. 886.4.2358.9313 Booth #122007 www.apeccnc.com ORIGINALS 3280 E. Hemisphere Loop, Ste. #146 Asia Pacific Elite Corp. (APEC) is a subsidiary Tucson, AZ 85706 of TTGroup (the biggest machine tools group in 520.294.5600 Taiwan) and it specializes in producing 5-axis www.4dinspec.com large-scale, high-speed machining centers. 4D Technology designs and manufactures sur- Turnkey solution could also be provided. face gauges, surface roughness profilers and Aerospace and automotive die & mold indus- other metrology for accurate measurement tries are two main industries APEC puts most of precision surfaces. The 4D InSpec Surface efforts on. From aluminum and titanium alloy Gauge is the first handheld, precision instru- to CFRP, APEC has the extraordinary systems ment for non-contact, 3D measurement of and technology to machine the components surface features and defects. The 4D InSpec precisely and efficiently. APEC is capable of brings high resolution, 3D surface meas- developing full range of 2-axis heads to cope urement to the factory floor. Measure pits, with different material requirements and scratches, nicks, dents, bumps, rivet depth, industry needs. This ability makes APEC out- dot peen depth, etc., from 0.0002” to 0.1” standing in building up the only 2-axis head (5µm–2.5mm) deep or tall. The 4D InSpec is exchange system in Asia. APEC is the only far more repeatable and accurate than visual Taiwanese machine tools builder in the supply comparison and more flexible and affordable chain of Boeing and Airbus for wing spar and than high-end measurement systems. stringer manufacturing via product named MC18/200-Dual (5-axis extra scale high- speed dual spindle machining center). APEC MDU-2000W has also entered GE aviation aero-engine casing production line. Arno Werkzeuge USA Booth #432246 1101 West Diggins St. Harvard, IL 60033 815.943.4426 Behringer Saws Inc. www.arnousa.com Booth #236844 Arno USA represents the U.S. branch of Arno 721 Hemlock Rd. Werkzeuge, and has been in business in North Morgantown, PA 19543 America for over a 100 years as Arno USA 610.286.9777 Booth #431636 and H.B. Rouse. Arno offers a broad range www.behringersaws.com West Hall of high-precision cutting tools and inserts Behringer Saws is a manufacturer of high per- with and without through coolant systems for formance bandsawing machines, circular cold grooving, turning, groove turning, boring, part- saws, and structural fabricating equipment. off operations, and more. Arno turning prod- The U.S. operations are located in Morgan- ucts offer a large selection of tool holders for town, Pennsylvania, and are a subsidiary HAINBUCH clamping heads [collets] are the »true originals« internal and external machining with various of the parent company Behringer Gmbh, in when it comes to clamping technology. Whether it’s the types of clamping systems for all machining Kirchardt, Germany. With over 85 years in tasks. Positive and negative Arno indexable metal saw manufacturing, Behringer has SPANNTOP round or the TOPlus hexagonal – HAINBUCH inserts, including an extensive ISO/ANSI and clearly positioned itself as the technological Swiss program are available for machining leader in the industry. Behringer prides itself leads the way with industry changing innovations. a wide variety of materials and demanding on building the highest quality metal sawing applications. and fabricating equipment in the world. Their primary goal is to create value for their cus- tomers, by continuously striving to achieve the highest combination of speed and accuracy, combined with cost-effectiveness. 1.800.281.5734, Germantown, WI USA 92 Quick Guide to IMTS 2018 www.IMTS.com www.hainbuchamerica.com Motor Vehicles Listings.indd 92 7/20/2018 10:42:16 AM TRUE ORIGINALS Booth #431636 West Hall HAINBUCH clamping heads [collets] are the »true originals« when it comes to clamping technology. Whether it’s the SPANNTOP round or the TOPlus hexagonal – HAINBUCH leads the way with industry changing innovations. 1.800.281.5734, Germantown, WI USA www.hainbuchamerica.com Motor Vehicles Listings.indd 93 7/20/2018 10:42:27 AM MOTOR VEHICLES of CNC lathes, turn & mill centers, 5-axis and machining centers every year. As a manufac- turer to the industry, we provide all phases of CNC machinery, from market analysis, design, components design, commissioning, and production. Campro Precision Machinery is Campro Precision Machinery Co. Ltd. also ISO 9001 and CE certified. Booth #338890 No. 12, Jingke 1st Rd., Nantun Taichung 408 Taiwan 886.4.2350.0501 www.camprocnc.com Campro Precision Machinery established global R&D headquarters in Taiwan and production in both Taiwan and China, and Carr Lane Mfg. Co. manufactures high-end CNC machine tools - Booth #431663 in particular the high precision used in appli- 4200 Carr Lane Ct. cations such as aerospace, medical, mining, St. Louis, MO 63119 marine, automobile, and 3C industries since 314.647.6200 2003. Over 10,000 units of machine tools www.carrlane.com have been successfully produced and sold At IMTS 2018, Carr Lane Mfg. Co. will feature throughout Asian countries in the past dec- the CL5, a complete, 5-axis workholding sys- ade. In addition, Campro Precision Machinery tem, as well as introduce several new products has also upgraded precision measurement for aerospace and other industries. Founded instruments and developed at least 2 series in 1952, Carr Lane Mfg. is a world leader for of CNC lathes, turn & mill centers, 5-axis and tooling components, clamps, fixturing, and machining centers every year. As a manufac- related workholding products. The company turer to the industry, we provide all phases of manufactures tooling items for virtually every CNC machinery, from market analysis, design, industry around the globe, including toggle components design, commissioning, and clamps, hoist rings, handles, knobs, ball and production.
Recommended publications
  • CNC Swiss Jobs MORE JOBS ~ MORE OFTEN Star, Citizen, Tsugami, Nomura, Tornos Deco Additional Opportunities at the ONLY Firm with All U.S
    Product Feature: CAD/CAM Software • Transatlantic Trade Show Culver vs. Multi Setting A Conserve Spindles Shave Tool The magazine for the precision parts industry volume 1 number 1 January 2006 May 2006 volume 2 issue 5 Today’s Machining World Magazine PRST STD P.O. Box 847 U.S. Postage Lowell, MA 01853 PAID Permit # 649 www.todaysmachiningworld.com CHANGE SERVICE REQUESTED Liberty, MO Welcome to WarsawU.S. Bicycle Manufacturing On the Rise Indiana’s Orthopedics capital of the world Hiring: Best Practice SQC – The Next Generation KSI SQC Series Swiss Automatics... The KSI SQC Series high precision CNC Swiss productivity. Our robust base casting and toolstand Automatics from McBride Machine Tools are extremely rigid and thermally stable. By Corporation (MMTC) offer the most complete partnering with the world’s industry leaders for standard features package of any swiss machines our critical components, we not only ensure the of its class. The standard 7 axis machine package is highest quality components but also global support. ready for the most comprehensive and demanding The SQC series is designed with the end user in swiss applications. mind. The machine cabinet is engineered to afford the operator/setup person maximum room for Our new SQC series is designed and built accessibility while our base casting requires a by KSI/MMTC to handle the breadth of CNC minimum machine footprint. swiss applications from high precision to high For more information, visit www.ksiswiss.com, or call us at 303.468.8080 ppg.2-3.inddg.2-3.indd 2 111/11/051/11/05
    [Show full text]
  • Introduction to Selecting Milling Tools Iimportant Decisions for the Selection of Cutting Tools for Standard Milling Operations
    Introduction to Selecting Milling Tools IImportant decisions for the selection of cutting tools for standard milling operations The variety of shapes and materials machined on modern milling machines makes it impera- tive for machine operators to understand the decision-making process for selecting suitable cutting tools for each job. This course curriculum contains 16-hours of material for instructors to get their students ready to make basic decisions about which tools are suitable for standard milling operations. ©2016 MachiningCloud, Inc. All rights reserved. Table of Contents Introduction .................................................................................................................................... 2 Audience ..................................................................................................................................... 2 Purpose ....................................................................................................................................... 2 Lesson Objectives ........................................................................................................................ 2 Where to Start: A Blueprint and a Plan .......................................................................................... 3 Decision 1: What type of machining is needed? ............................................................................ 7 Decision 2: What is the workpiece material? ................................................................................. 7 ISO Material
    [Show full text]
  • Milling Machine Operations
    SUBCOURSE EDITION OD1644 8 MILLING MACHINE OPERATIONS US ARMY WARRANT OFFICER ADVANCED COURSE MOS/SKILL LEVEL: 441A MILLING MACHINE OPERATIONS SUBCOURSE NO. OD1644 EDITION 8 US Army Correspondence Course Program 6 Credit Hours NEW: 1988 GENERAL The purpose of this subcourse is to introduce the student to the setup, operations and adjustments of the milling machine, which includes a discussion of the types of cutters used to perform various types of milling operations. Six credit hours are awarded for successful completion of this subcourse. Lesson 1: MILLING MACHINE OPERATIONS TASK 1: Describe the setup, operation, and adjustment of the milling machine. TASK 2: Describe the types, nomenclature, and use of milling cutters. i MILLING MACHINE OPERATIONS - OD1644 TABLE OF CONTENTS Section Page TITLE................................................................. i TABLE OF CONTENTS..................................................... ii Lesson 1: MILLING MACHINE OPERATIONS............................... 1 Task 1: Describe the setup, operation, and adjustment of the milling machine............................ 1 Task 2: Describe the types, nomenclature, and use of milling cutters....................................... 55 Practical Exercise 1............................................. 70 Answers to Practical Exercise 1.................................. 72 REFERENCES............................................................ 74 ii MILLING MACHINE OPERATIONS - OD1644 When used in this publication "he," "him," "his," and "men" represent both
    [Show full text]
  • 1135836T CIA Angstrom Precision Metals-6 12/13/11 2:17 PM Page 3
    1135836T CIA Angstrom Precision Metals-6 12/13/11 2:17 PM Page 3 To B ecom Se e e In a Q stru u ctio alifie ns o d B HIGH PRODUCTION CNC, AUTOMATIC id n Pa HIGH PRODUCTION CNC, AUTOMATIC der o g e 2 n th e In MACHINING ANDAUTOMOTIVE SUPPORT SUPPLIEREQUIPMENT FROM AN tern AUTOMOTIVE SUPPLIER et (3) Fellows Model 10-2 CNC Gear Shapers (2004), Featuring: Bryant Model UL2 CNC Internal Grinder (2004), (2) Fuji Model FS-4 CNC Chuckers, (3) Cincinnati Model 220-8 RK Series Programmable Centerless Grinders, (3) Broach Vertical Broaches w/ 60” & 72” Strokes, (3) Acme Automatic Bar Machines, (2) 1-1/4” Schutte Eight-Spindle CNC Automatic Bar Machines, Rismastic Rotary Transfer Machine, Govro Rotary Index Drills, Diamond Hones, Bishop Slot Generators, Microfinishers, Toolroom Machinery, Washers, Toccotron & Thermonic Induction Heaters, Coolant Units, Machine Accessories & Inspection Equipment New/ SURPLUS TO THE NEEDS OF Remanufactured 2004 (3) Fellows Model 10-2 CNC Gear Shapers 8229 Tyler Blvd. – Mentor, Ohio 44060 30 Miles Northeast of Downtown Cleveland www.cia-auction.com Features: SALE DATE: Upcoming Sale Information Liquidation & Equipment Section Wednesday, Email Auction Notification Recent Auction Results Lot Catalog Listings January 11th Photo Galleries 9:00 AM Downloadable Forms Starting at Complete Terms of Sale Robotic Load Induction Hardening System w/ Tocco INSPECTION: Staff Profiles Power Supplies Reference Information Tuesday, January 10th 10:00 AM to 4:00 PM RIS Type Rismatic Model 154G-16 F35 Sixteen-Station Rotary Transfer Machine NEW 2004 (4) Fuji Model FS4 Two-Axis CNC Chuckers Bryant Ultraline Model UL2 CNC Cylindrical I.D.
    [Show full text]
  • Rotary Transfer Machines Hydromat® Hc Product Line
    ROTARY TRANSFER MACHINES HYDROMAT® HC PRODUCT LINE Precise | Productive | Reliable The FFG Rotary Transfer Platform Flexible Multi-Machining with Hydromat® Precise, modular and efficient: The FFG group is the The ability to set up working stations horizontally as well as world’s leading manufacturer of rotary transfer machines vertically allows big machining jobs with the highest output and offers the best solutions for workpieces at the high just-in-time. The enormous flexibility of the rotary transfer volume end. machines gives our clients a major advantage in dealing with the growing challenges of today’s global markets: United under the roof of the FFG group: with the rotary 3 The most cost-effective solutions transfer machines of the tradition brands IMAS, Pfiffner and 3 Maximum precision and process reliability in mass production Witzig & Frank, you are always one cycle ahead. 3 High investment security thanks to extensive modularity 3 High reusability thanks to reconfigurable machine systems The rotary transfer machine program covers all applications for 3 High flexibility and variability (simpler retooling, reduced the serial production of complex metal parts. Rotary transfer setup times) machines are designed for the handling of bar and coil materials, 3 High machine availability or automatic part feeding. They guarantee high-precision 3 Low maintenance costs (TCO) machining of each workpiece, being carried out simultaneously 3 Turnkey solutions on each station. Every rotary transfer machine is specified, 3 Process optimisation
    [Show full text]
  • Education K-12
    Mississippi Department of Education Title 7: Education K-12 Part 61: Manufacturing, Career Pathway Precision Machining Mississippi CTE Unit Plan Resource Page 1 of 120 Precision Machining Mississippi Department of Education Program CIP: 48.0503 Direct inquiries to Doug Ferguson Bill McGrew Instructional Design Specialist Program Coordinator Research and Curriculum Unit Office of Career and Technical Education Mississippi State University Mississippi Department of Education P.O. Drawer DX P.O. Box 771 Mississippi State, MS 39762 Jackson, MS 39205 662.325.2510 601.359.3461 E-mail: [email protected] E-mail: [email protected] Published by Office of Career and Technical Education Mississippi Department of Education Jackson, MS 39205 Research and Curriculum Unit Mississippi State University Mississippi State, MS 39762 Betsey Smith, Curriculum Manager Jolanda Harris, Educational Technologist Kim DeVries, Editor The Research and Curriculum Unit (RCU), located in Starkville, MS, as part of Mississippi State University, was established to foster educational enhancements and innovations. In keeping with the land grant mission of Mississippi State University, the RCU is dedicated to improving the quality of life for Mississippians. The RCU enhances intellectual and professional development of Mississippi students and educators while applying knowledge and educational research to the lives of the people of the state. The RCU works within the contexts of curriculum development and revision, research, assessment, professional development, and industrial training. The Mississippi Department of Education, Office of Career and Technical Education does not discriminate on the basis of race, color, religion, national origin, sex, age, or disability in the provision of educational programs and services or employment opportunities and benefits.
    [Show full text]
  • Eclipse 12-100 Rotary Transfer Machine
    This just may be the Rotary Transfer machine you’ve been waiting for. A Machine Like No Other he new Eclipse 12-100 is a ground-up redesign of the famous Hydromat concept with all new components. It Tfeatures a heavy duty cast iron machine frame that is 2m in diameter, nearly twice as large as the traditional 12 station Hydromat machine. This machine platform offers multiple tool spindles in a single footprint integrated with one chip management & coolant system. Robot load/unload with auto inverting offers six-sided machining capability on both bar and blank loading applications. Each of the 12 tool spindle modules features 3-axis or 4-axis capability with all electric servo spindles and high-tech components such as heavy-duty linear guideways for high accuracy, and large bearing diameters for extra stability, that yield smoother cutting at higher speeds. The Eclipse CNC control has fixture mapping capability for exceptional station to station accuracy. Designed to be exceptionally rigid, these modules were designed with hefty castings for superior vibration dampening properties and maximum precision. The Eclipse offers a high degree of machining flexibility derived through engineering expertise coupled with a visionary concept, the type of creative thinking that has produced this superior Rotary Machining Center for small to large batch production. 1 FANUC 30iB CNC Control ECLIPSE 55/250 4-Axis Profile Toolspindle Module ECLIPSE 55/250 3-Axis Toolspindle Module Max. Bar Stock Diameter: 65mm ECLIPSE Cut-Off Saw Module Chip Conveyor & Integrated Coolant System Dual Rack & Pinion Cast Iron Index Table One-Piece Cast Iron Base Design Industry 4.0 “Smart Factory” Principles FANUC CNC Control Max.
    [Show full text]
  • Field Machining
    Nuclear Services / Installation and Modification Services Field Machining Background WEMS offers multiple approaches for severance cutting and weld-end preparation for any size, Westinghouse, through its subsidiary WEC thickness or diameter pipe, regardless of material Equipment and Machining Solutions (WEMS), type, access, hazardous field conditions or space specializes in machining projects that include restrictions. WEMS uses MDM methods for stud first-of-a-kind tool design, manufacturing, testing, and bolt removal, and abrasive water-jet cutting qualification and field deployment. and plasma cutting for unique situations. EDM is used for applications such as boat sampling and Description applications requiring more precise tolerances Some of the specialty machining projects include: and/or surface finishes. • Alloy 600 crack • Spent-fuel canister Benefits mitigation utilizing machining reaming and electrical • Steam chest Canister Machining: Specialized tools designed discharge machining machining and developed for installing canister lids, including the weld-prep machining required. (EDM) • Steam generator • Flange facing replacements (SGRs) Steam Generator Replacements: Machine weld • Governor/throttle for PWRs preparation for installing new steam generators, valve machining • Stud and thread including primary reactor coolant piping and • Inlet sleeve repair repair secondary piping. • Reactor vessel head • Superheat/re-heat (RVH) upper head header machining temperature reduction • Top hat machining (UHTR) and upflow • Turbine shell
    [Show full text]
  • INDUSTRIAL TECHNOLOGIES Theory Section – Sergio Terzi – Year 2019-20
    INDUSTRIAL TECHNOLOGIES Theory Section – Sergio Terzi – Year 2019-20 Annotations The parts coloured in grey like this one is the notes written by during the lessons, while the black ones are taken from the slides given by the professor. Inside this document there is the theoretical topic of the course. The information written in this document are not enough to pass the exam, there are also some books suggested by the professor, and obviously the content of the course may change during the years Michela Beraldo [email protected] Summary 01. Introduction to production systems ............................................................................. 2 1 PRODUCTION FACTORS ................................................................................................................... 2 2 PRODUCTION PROCESS ................................................................................................................... 2 3 PRODUCTION AND LOGISTICS .......................................................................................................... 2 4 PRODUCTION AND OTHERS INDUSTRIAL PROCESSES ............................................................................ 3 5 HOW TO DEFINE A PRODUCTION SYSTEM ............................................................................................ 3 PRODUCTION PROCESS ........................................................................................................................ 4 TECHNICAL DRAWINGS........................................................................................................................
    [Show full text]
  • SDB 412/2 Small Diameter Beveler Datasheet
    SDB 412 I.D. MOUNT END PREP RUGGED CONSTRUCTION • Compact, heavy duty cast aluminum housing is tough yet lightweight • Precision tapered roller bearings and self lubricating bushings maximize machine life • Special heat treated ring and pinion gears for demanding pipe prepping applications • High strength, large diameter mandrel FACE shaft and wide surface chuck legs maximize rigidity BEVEL • Right angle air motor placement minimizes clearance requirements COUNTERBORE • DESCRIPTION Corrosion and wear resistant finish applied to external components Wachs SDB 412/2 is a hand held beveling machine that delivers maximum power and performance FAST SETUP for fast, accurate O.D. weld preps on pipe and • Quick change extension legs use tube from 4” thru 12” (101 - 305mm) up to captivated fasteners to mount 1.125” (29mm) wall. The SDB 412 is designed to firmly to mandrel face, bevel and counterbore simultaneously on carbon, stainless and high alloy steels. A • One adjustment, expandable I.D. mount three leg chuck automatically centers proven workhorse, it sets up quickly with a self SDB 412 sets up quickly with self centering centering mandrel and chuck assembly that and squares the machine mandrel and quick change extension legs mounts to the pipe I.D. The SDB 412’s design • Four tool rotating head with large tool means one person can set up, operate and locking set screws create perfect weld preps in minutes. • Install or adjust tool bits in seconds • Only 2 hand tools required for setup, VERSATILE DESIGN both included Like the smaller SDB 103 and 206, the SDB 412 is highly versatile. It’s ideal for machining EASY OPERATION thin wall pipe, heavy wall tube, prepping tees, • Convenient on/off motor valve with elbows and valves and (with the optional FF adjustable hand grip speed control kit) flange facing.
    [Show full text]
  • Rotary Transfer For
    AUGUST 2002 / VOLUME 54 / NUMBER 8 BY ALAN RICHTER, MANAGING EDITOR Rotary transfer machines provide high-volume flexibility. hen it comes xxBrown noted that to high- the company’s ma- Wvolume, chines need oil extended-length pro- coolers for some de- duction runs of complex manding runs. parts or families of parts, eliminating secondary opera- Setting Up tions is highly advantageous. It pre- The setup requirements for a vents tolerance build-up, reduces parts rotary transfer machine depend on handling and maximizes machine effi- the workpiece material, part complex- ciency and profit. For this type of production, ity and the type of part the machine was rotary transfer machines excel. The flexibility of previously running. Brown said setup takes 2 this type of machine also makes it appropriate for to 3 hours when switching a part within the smaller parts quantities. same family and two to three shifts when changing Brown Manufacturing Co. Inc., Plainville, Conn., is a outside a family of parts. case in point. “We were one of the first to use a CNC rotary Since an RTM can be an alternative to a high-volume transfer machine in a job shop environment for smaller quan- production run on a multispindle screw machine, it makes tities rather than dedicated to a certain job,” said Douglas sense that screw-machine shops are some of the biggest Brown, company president. In 1993, the company purchased consumers of RTMs. But screw machinists often don’t have its first CNC rotary transfer machine from St. Louis-based Hy- the proper mindset when it comes to rotary transfer tech- dromat Inc.
    [Show full text]
  • Development of an Electrochemical Micromachining (Μecm) Machine
    Development of an Electrochemical Micromachining (µECM) machine A Thesis Submitted for the Degree of doctor of Philosophy By Alexandre SPIESER College of Engineering, Design and Physical Sciences Brunel University London, United Kingdom March 2015 i ABSTRACT Electrochemical machining (ECM) and especially electrochemical micromachining (µECM) became an attractive area of research due to the fact that this process does not create any defective layer after machining and that there is a growing demand for better surface integrity on different micro applications such as microfluidics systems and stress- free drilled holes in the automotive and aerospace sectors. Electrochemical machining is considered as a non-conventional machining process based on the phenomenon of electrolysis. This process requires maintaining a small gap - the interelectrode gap (IEG) - between the anode (workpiece) and the cathode (tool-electrode) in order to achieve acceptable machining results (i.e. accuracy, high aspect ratio with appropriate material removal rate and efficiency). This work presents the design of a next generation µECM machine for the automotive, aerospace, medical and metrology sectors. It has 3 axes of motion (X, Y and Z) and a spindle allowing the tool-electrode to rotate during machining. The linear slides for each axis use air bearings with linear DC brushless motors and 2nm- resolution encoders for ultra-precise motion. The control system is based on the Power PMAC motion controller from Delta Tau. The electrolyte tank is located at the rear of the machine and allows the electrolyte to be changed quickly. A pulse power supply unit (PSU) and a special control algorithm have been implemented.
    [Show full text]