Metalworking Standards
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Introduction to Selecting Milling Tools Iimportant Decisions for the Selection of Cutting Tools for Standard Milling Operations
Introduction to Selecting Milling Tools IImportant decisions for the selection of cutting tools for standard milling operations The variety of shapes and materials machined on modern milling machines makes it impera- tive for machine operators to understand the decision-making process for selecting suitable cutting tools for each job. This course curriculum contains 16-hours of material for instructors to get their students ready to make basic decisions about which tools are suitable for standard milling operations. ©2016 MachiningCloud, Inc. All rights reserved. Table of Contents Introduction .................................................................................................................................... 2 Audience ..................................................................................................................................... 2 Purpose ....................................................................................................................................... 2 Lesson Objectives ........................................................................................................................ 2 Where to Start: A Blueprint and a Plan .......................................................................................... 3 Decision 1: What type of machining is needed? ............................................................................ 7 Decision 2: What is the workpiece material? ................................................................................. 7 ISO Material -
Metalworking & Forging Safety and Tool Use Certification (STUC
Metalworking & Forging Safety and Tool Use Certification (STUC) STUC-at-Home; Fall 2020 Thank you for registering for 1 or more Department STUCs! Fall 2020 OSA dates are September 14- December 23. We look forward to having you in the Shops soon! In this STUC packet, you will find: 1. CIADC Health Safety Guidelines (Before Entering and In-Shop) • Our guide on health safety measures that Staff, Students, Members, and Visitors must follow to ensure the health safety of everyone while at CIADC. We appreciate your cooperation with this! For more details about our Healthy Safety Plan, click here. 2. Metal Shop-Specific PPE – Shared vs. Purchase • What PPE is required in the Metal Shop, and what we require/recommend YOU purchase 3. Metalworking & Forging Department STUC • **NEW** Items in Department • General and Department-specific information for you to know 4. Metalworking & Forging Department Material & Supply Purchase Form • What is currently offered 4-Sale in the Metal Shop 5. Metalworking & Forging Department Resource List • Where else to purchase material, supplies, PPE, etc. specific to Department 6. **NEW** Members: CNC Machining Services 7. OSA Reservation Procedure • To ensure we do not exceed the maximum safe amount of people in Shops during OSA, we are implementing an OSA reservation system 8. Programming Schedule • Class and OSA schedule for the upcoming term To Complete STUC: 1. Submit shop-specific online STUC quiz (click here for link) 2. Pre-Pay for 5-OSAs (Access Members only; will be invoiced) 3. Renew Liability Waiver (as -
Mechanical Metalworking: from Manual to Computer-Based Processes
August 04, 2021 Mechanical metalworking: from manual to computer-based processes Just like in an ordinary kitchen, there is more to the steelmaker’s kitchen than just the processes where high temperature plays a crucial role, such as boiling, roasting or baking. Before a dish can be served, it needs additional work to make it more appealing. The same is true of metals. Prior to their use, plates, tubes, rods and complex steel castings are subject to cold forming by special metalworking machines and lathes, which become more and more sophisticated each year. History of mechanical metalworking Let’s look first into the history of mechanical metalworking and its origins. Unlike many other processes that are unique to steelmaking, some ideas related to the mechanical working of metal surfaces came from related areas. The ancient Egyptians had devices for drilling holes in stones. Wood machining equipment that later evolved into turning lathes existed in the sixth and seventh centuries BC. Yet these types of processes were not applied to metals for hundreds of years. For a long time, metal surface treatment had several restricting factors. First, it required harder tools. Second, small-batch production did not need high-precision metalworking. Third, the industrial revolution and mass production of uniform products only became a reality in the 18th-19th centuries. The third reason was a key prerequisite for the appearance of mechanical metalworking. Smiths that made goods for individual orders gave way to large industrial manufacturers and factories that had the capacity to produce large quantities of uniform metal goods. Gunsmiths were among the first to appreciate the importance of standardised metalworking. -
An Analysis of the Metal Finds from the Ninth-Century Metalworking
Western Michigan University ScholarWorks at WMU Master's Theses Graduate College 8-2017 An Analysis of the Metal Finds from the Ninth-Century Metalworking Site at Bamburgh Castle in the Context of Ferrous and Non-Ferrous Metalworking in Middle- and Late-Saxon England Julie Polcrack Follow this and additional works at: https://scholarworks.wmich.edu/masters_theses Part of the Medieval History Commons Recommended Citation Polcrack, Julie, "An Analysis of the Metal Finds from the Ninth-Century Metalworking Site at Bamburgh Castle in the Context of Ferrous and Non-Ferrous Metalworking in Middle- and Late-Saxon England" (2017). Master's Theses. 1510. https://scholarworks.wmich.edu/masters_theses/1510 This Masters Thesis-Open Access is brought to you for free and open access by the Graduate College at ScholarWorks at WMU. It has been accepted for inclusion in Master's Theses by an authorized administrator of ScholarWorks at WMU. For more information, please contact [email protected]. AN ANALYSIS OF THE METAL FINDS FROM THE NINTH-CENTURY METALWORKING SITE AT BAMBURGH CASTLE IN THE CONTEXT OF FERROUS AND NON-FERROUS METALWORKING IN MIDDLE- AND LATE-SAXON ENGLAND by Julie Polcrack A thesis submitted to the Graduate College in partial fulfillment of the requirements for the degree of Master of Arts The Medieval Institute Western Michigan University August 2017 Thesis Committee: Jana Schulman, Ph.D., Chair Robert Berkhofer, Ph.D. Graeme Young, B.Sc. AN ANALYSIS OF THE METAL FINDS FROM THE NINTH-CENTURY METALWORKING SITE AT BAMBURGH CASTLE IN THE CONTEXT OF FERROUS AND NON-FERROUS METALWORKING IN MIDDLE- AND LATE-SAXON ENGLAND Julie Polcrack, M.A. -
Love That Door Catalog
Welcome Home. Nothing adds a “wow” factor to a new home design like wrought iron doors and this is the #1 reason many homeowners make this front door statement. The juxtaposition of iron with brick construction visually suggests a permanence that no synthetic building material can emulate. The single or double wrought iron doors, manufactured by Love That Door and available from Acme Brick Stone & Tile stores, have multi-hued designs that demand attention, especially when framed by the rich patina of brick. We have over 100 designs to choose from and can custom design and build anything you desire in wrought iron access doors, iron garages and access gates, iron wine cellar doors, lighting fixtures and more. Wrought Iron Access Gates and Doors offer greater security than traditional wood doors. Keep your family and office more secure with a low maintenance, durable and custom iron door while increasing your curb appeal. Wrought Iron makes a fine choice for many reasons, but none more important than security. 2 lovethatdoor.com • brick.com 3 Transform Your Home Customers are amazed by the transformation that their iron dooor makes to their property. Versatile, robust and beautiful, it’s little wonder that a growing number of individuals are deciding on iron doors as the best option. We ensure that every single component of your iron entry door is tested and styled for optimal performance and durability. From compression tested locks to heavy duty barrel hinges, every part of the products we produce is fashioned with an exemplary end result in mind. 4 lovethatdoor.com • brick.com 5 Within an Arm’s Reach. -
Milling Machine Operations
SUBCOURSE EDITION OD1644 8 MILLING MACHINE OPERATIONS US ARMY WARRANT OFFICER ADVANCED COURSE MOS/SKILL LEVEL: 441A MILLING MACHINE OPERATIONS SUBCOURSE NO. OD1644 EDITION 8 US Army Correspondence Course Program 6 Credit Hours NEW: 1988 GENERAL The purpose of this subcourse is to introduce the student to the setup, operations and adjustments of the milling machine, which includes a discussion of the types of cutters used to perform various types of milling operations. Six credit hours are awarded for successful completion of this subcourse. Lesson 1: MILLING MACHINE OPERATIONS TASK 1: Describe the setup, operation, and adjustment of the milling machine. TASK 2: Describe the types, nomenclature, and use of milling cutters. i MILLING MACHINE OPERATIONS - OD1644 TABLE OF CONTENTS Section Page TITLE................................................................. i TABLE OF CONTENTS..................................................... ii Lesson 1: MILLING MACHINE OPERATIONS............................... 1 Task 1: Describe the setup, operation, and adjustment of the milling machine............................ 1 Task 2: Describe the types, nomenclature, and use of milling cutters....................................... 55 Practical Exercise 1............................................. 70 Answers to Practical Exercise 1.................................. 72 REFERENCES............................................................ 74 ii MILLING MACHINE OPERATIONS - OD1644 When used in this publication "he," "him," "his," and "men" represent both -
Implementation of Metal Casting Best Practices
Implementation of Metal Casting Best Practices January 2007 Prepared for ITP Metal Casting Authors: Robert Eppich, Eppich Technologies Robert D. Naranjo, BCS, Incorporated Acknowledgement This project was a collaborative effort by Robert Eppich (Eppich Technologies) and Robert Naranjo (BCS, Incorporated). Mr. Eppich coordinated this project and was the technical lead for this effort. He guided the data collection and analysis. Mr. Naranjo assisted in the data collection and analysis of the results and led the development of the final report. The final report was prepared by Robert Naranjo, Lee Schultz, Rajita Majumdar, Bill Choate, Ellen Glover, and Krista Jones of BCS, Incorporated. The cover was designed by Borys Mararytsya of BCS, Incorporated. We also gratefully acknowledge the support of the U.S. Department of Energy, the Advanced Technology Institute, and the Cast Metals Coalition in conducting this project. Disclaimer This report was prepared as an account of work sponsored by an Agency of the United States Government. Neither the United States Government nor any Agency thereof, nor any of their employees, makes any warranty, expressed or implied, or assumes any legal liability or responsibility for the accuracy, completeness, or usefulness of any information, apparatus, product, or process disclosed, or represents that its use would not infringe privately owned rights. Reference herein to any specific commercial product, process, or service by trade name, trademark, manufacturer, or otherwise does not necessarily constitute or imply its endorsement, recommendation, or favoring by the United States Government or any Agency thereof. The views and opinions expressed by the authors herein do not necessarily state or reflect those of the United States Government or any Agency thereof. -
Tool and Die Makers, Turret and Engine Lathe Operators, Sheet Metal
DO CU M E N T R ES U ME ED 025 582 VT 000 415 A Survey of Demand in Selected MetalworkingOccupations for Major Areas of Idaho. Idaho State Dept. of Employment, Boise. Pub Date Oct 66 Note- 34p. EDRS Price MF-$0.25 HC-$1.80 Descriptors-*Educational Needs, Employer Attitudes, *EmploymentOpportunities, *Employment Projections, Employment Statistics, Labor Supply, Metal WorkingOccupations, Occupational Information,*Occupational Surveys, Questionnaires, Skilled Occupations, Trade andIndustrial Education Identifiers- Idaho To determine the state and area impactof occupational shortages inthe metal working,skills in Idaho and to provide abasis for planningeffective vocational education programs, the IdahoDepartment of Employmentconducted a sample survey of 68 employers in the metal workingoccupations. The occupations wereselected from a national list of hard-to-findmetal workers and ihcludedmachinists, welders, tool and die makers, turret and enginelathe operators, sheetmetal workers, structural steel workers, andboilermakers. The study,conducted inApril1966, .encompasses the ninemost populous counties inIdaho including 55 percentof the (1) The lack of qualified metalworkers has population. Some weneral conclusions were: of the not caused curtailmentof operation, (2) More welderswill be needed than any other survey occupations, (3)The demand for qualifiedmachinists should remain at a high level and (4) Seasonality inthe total employment ofworkers was implied bythe survey for the occupationsof welders, structural steelworkers, sheet metal workers, machinists, and. boilermakers.Statistical data is presented intable form and the interview questionnaire is included inthe appendix. (DM) 4 Ow. 111111111111111 11111111higill U.S. DEPARTMENT OF HEALTH, EDUCATION & WELFARE OFFICE OF EDUCATION THIS DOCUMENT HAS BEEN REPRODUCED EXACTLY AS RECEIVED FROM THE PERSON OR ORGLNIZATION ORIGINATING IT.POINTS OF VIEW OR OPINIONS STATED DO NOT NECESSARILY REPRESENT OFFICIAL Of FICE OF EDUCATION POSITION OR POLICY. -
Rotary Transfer Machines Hydromat® Hc Product Line
ROTARY TRANSFER MACHINES HYDROMAT® HC PRODUCT LINE Precise | Productive | Reliable The FFG Rotary Transfer Platform Flexible Multi-Machining with Hydromat® Precise, modular and efficient: The FFG group is the The ability to set up working stations horizontally as well as world’s leading manufacturer of rotary transfer machines vertically allows big machining jobs with the highest output and offers the best solutions for workpieces at the high just-in-time. The enormous flexibility of the rotary transfer volume end. machines gives our clients a major advantage in dealing with the growing challenges of today’s global markets: United under the roof of the FFG group: with the rotary 3 The most cost-effective solutions transfer machines of the tradition brands IMAS, Pfiffner and 3 Maximum precision and process reliability in mass production Witzig & Frank, you are always one cycle ahead. 3 High investment security thanks to extensive modularity 3 High reusability thanks to reconfigurable machine systems The rotary transfer machine program covers all applications for 3 High flexibility and variability (simpler retooling, reduced the serial production of complex metal parts. Rotary transfer setup times) machines are designed for the handling of bar and coil materials, 3 High machine availability or automatic part feeding. They guarantee high-precision 3 Low maintenance costs (TCO) machining of each workpiece, being carried out simultaneously 3 Turnkey solutions on each station. Every rotary transfer machine is specified, 3 Process optimisation -
Design and Development of Keyway Milling Attachmentfor Lathe Machine
International Journal of Engineering Research and Technology. ISSN 0974-3154 Volume 10, Number 1 (2017) © International Research Publication House http://www.irphouse.com Design and Development of Keyway Milling Attachmentfor Lathe Machine Indrajeet Baburao Shedbale Master Student, School of Mechanical and Building Sciences, VIT University, Vellore, Katpadi Road, Tamil Nadu, India. Amar S. Bhandare Assistant Professor, Department of Mechanical Engineering, ATS’s Sanjay Bhokare Group Of Institute, Miraj, India. Abstract axis of shaft and the vertical axis of end mill cutter are In manufacturing industry there are different types of perpendicular to each other; also the vertical axis of shaft and machining processes are required to convert raw material in to vertical axis of tool are coinciding with each other. final product. Some of machining process required separate machine to carry out machining of product. It means not only consumption of space and overall time increases but also expenses will increases. By developing the special attachment for machine will reduces consumption of time and space. Various operations like Turning, Drilling, Facing, slotting will be done on single machine. Instead of milling machine we are using the special attachment for lathe machine to machining of key way slot. In thispaperdiscussed aboutthemilling attachment for lathe machine through whichwe eliminated cost of slotting and milling. Machine operates through lathe machine. It consist of lathe machine slide, electric motor, power chuck, end mill cutter, dowel pin etc. Keywords:lathe machine, milling operations, end mill cutter, lathe machine slide, key way. Figure 1: Axis of Shaft and Axis of End mill cutter both are Introduction coincide with each other. -
Education K-12
Mississippi Department of Education Title 7: Education K-12 Part 61: Manufacturing, Career Pathway Precision Machining Mississippi CTE Unit Plan Resource Page 1 of 120 Precision Machining Mississippi Department of Education Program CIP: 48.0503 Direct inquiries to Doug Ferguson Bill McGrew Instructional Design Specialist Program Coordinator Research and Curriculum Unit Office of Career and Technical Education Mississippi State University Mississippi Department of Education P.O. Drawer DX P.O. Box 771 Mississippi State, MS 39762 Jackson, MS 39205 662.325.2510 601.359.3461 E-mail: [email protected] E-mail: [email protected] Published by Office of Career and Technical Education Mississippi Department of Education Jackson, MS 39205 Research and Curriculum Unit Mississippi State University Mississippi State, MS 39762 Betsey Smith, Curriculum Manager Jolanda Harris, Educational Technologist Kim DeVries, Editor The Research and Curriculum Unit (RCU), located in Starkville, MS, as part of Mississippi State University, was established to foster educational enhancements and innovations. In keeping with the land grant mission of Mississippi State University, the RCU is dedicated to improving the quality of life for Mississippians. The RCU enhances intellectual and professional development of Mississippi students and educators while applying knowledge and educational research to the lives of the people of the state. The RCU works within the contexts of curriculum development and revision, research, assessment, professional development, and industrial training. The Mississippi Department of Education, Office of Career and Technical Education does not discriminate on the basis of race, color, religion, national origin, sex, age, or disability in the provision of educational programs and services or employment opportunities and benefits. -
IMTS 2018 Booth Previews
feature IMTS 2018 Booth Previews Affolter Technologies production North Hall, Booth 237223 machine with Affolter Technologies, in partnership with its U.S. representative, high precision Rotec Tools, will showcase their innovative gear hobbing center and efficiency,” AF110 plus at IMTS 2018. Ivo Straessle, The AF110 plus is the most advanced machine offered by president of Affolter Technologies. It convinces with its versatility, precision, Rotec Tools, power, rigidity and ease of use. The AF110 plus has eight axes, a said. “The simplicity cutter-spindle speed of up to 12,000 rpm capable to make gears of these machines is with a maximum DP17 and minimum of DP1270. Different remarkable. The user- automation systems for part loading and unloading are avail- friendly controls with able, such as universal grippers, drum loader or robot loading step-by-step and easy- as well as options such as deburring, dry cutting, centering to-follow functions will microscope and oil mist aspiration. simplify the gear-making “The loader system AF71 with two grippers ensures 24 hours process. With a relatively automatic production,” Vincent Affolter, managing director small investment, customers can keep know-how and technol- of Affolter Technologies, said. “While a gear is in the hobbing ogy in-house.” process, the other gripper already reaches out for the next part For more information: to load.” Affolter Technologies The AF110 plus can cut spur, helical, frontal, bevel, and Phone: +41 32 491-70-62 www.affelec.ch crown gears. Rotec Tools Worm Screw Power Skiving, a cutting-edge technology Phone: (845) 621-9100 developed by the Affolter engineers, is available as an option.