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Metalworking & Safety and Use Certification (STUC) STUC-at-Home; Fall 2020

Thank you for registering for 1 or more Department STUCs! Fall 2020 OSA dates are September 14- December 23. We look forward to having you in the Shops soon!

In this STUC packet, you will find:

1. CIADC Health Safety Guidelines (Before Entering and In-Shop) • Our guide on health safety measures that Staff, Students, Members, and Visitors must follow to ensure the health safety of everyone while at CIADC. We appreciate your cooperation with this! For more details about our Healthy Safety Plan, click here.

2. Shop-Specific PPE – Shared vs. Purchase • What PPE is required in the Metal Shop, and what we require/recommend YOU purchase

3. & Forging Department STUC • **NEW** Items in Department • General and Department-specific information for you to know

4. Metalworking & Forging Department Material & Supply Purchase Form • What is currently offered 4-Sale in the Metal Shop

5. Metalworking & Forging Department Resource List • Where else to purchase material, supplies, PPE, etc. specific to Department

6. **NEW** Members: CNC Services

7. OSA Reservation Procedure • To ensure we do not exceed the maximum safe amount of people in Shops during OSA, we are implementing an OSA reservation system

8. Programming Schedule • Class and OSA schedule for the upcoming term

To Complete STUC: 1. Submit shop-specific online STUC quiz (click here for link) 2. Pre-Pay for 5-OSAs (Access Members only; will be invoiced) 3. Renew Liability Waiver (as needed; to complete at CIADC)

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PLEASE, SELF-SCREEN PRIOR TO ENTERING

Have you had a Have you recently been temperature over in close contact with 100°F, feverish someone who has been (e.g., body aches, diagnosed with chills), or used a fever reducer in the previous COVID-19? 24 hours?

Do you have a new Do you have a new or cough that you cannot worsening sore attribute to another throat that you cannot health condition? attribute to another health condition?

Do you have new Have you recently shortness of breath developed a complete X that you cannot attribute loss of smell or to another health taste? condition?

IF YOU ANSWERED YES TO ANY OF THESE QUESTIONS, PLEASE STAY HOME!

Metal Shop-Specific PPE

With health safety in mind, we have made a few adjustments to what PPE CIADC offers. Highlighted items are not provided by CIADC, but select items are available for sale at CIADC, as noted:

General • CIADC will have disposable face coverings for sale

ALL Shops • CIADC offers shared safety for use • CIADC offers shared clear face shields for use • CIADC offers shared earmuff hearing protection for use • CIADC offers disposable ear plugs for use • CIADC temporarily will not have dust masks available • CIADC temporarily will not have N95 respirators available • CIADC temporarily will not have N95 + Organic Vapor respirators available

Additional Metalworking • CIADC offers shared flame-retardant jackets for use • CIADC offers shared #5 shade face shields for use • CIADC offers shared #9-13 shade helmets for use • CIADC will not offer all-leather work gloves for common use, but will have them for sale

Although all hard-surface shared PPE will be disinfected at the end of every Class and OSA by CIADC Staff, we recommend frequent users of CIADC purchase the following PPE. All can be found easily on Amazon -or- from vendors listed on your Resource List:

1. Unlined, all-leather work gloves (CIADC has these for sale) 2. Safety glasses (ANSI Z87.1 rating) 3. Earmuff hearing protection (only if you prefer earmuffs to foam ear plugs) 4. Flame retardant jacket, leather or treated cotton. Must be full front, back, and sleeves 5. Flame retardant apron, leather or treated cotton. Only when forging and prefer an apron to a jacket 6. #5 shade face shield (oxy/acetylene welding, and ) 7. #9-13 shade auto darkening (MIG, TIG, and Stick welding)

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Metalworking & Forging Department STUC

New in Metalworking & Forging

1. Mitre gauges for 6” sander for truing up straight and 45deg. Cuts 2. Plasma water table to contain sparks and reduce smoke/fumes 3. Additional fan in ARC bay to exhaust fumes

General CIADC Orientation and Procedures

1. STUC Reminders • Department STUCs must be renewed every Term you want to remain active in a Shop, as a safety refresher and new tool/process orientation • This STUC is NOT intended as instruction, but as a refresher • In general, you should be comfortable working with Department-specific and processes, both safely and properly • Learn new tools and processes in Classes/Workshops/Private Instruction

2. Know the Location of these Important Items/Areas in Shop • Announcement Board • Shared PPE • First Aid Kit • First Aid Blanket • Extinguishers • 4-Sale Material and Supplies • Scrap Areas • Student/Member Material and Project Storage Areas • Broom and Dustpans

3. Open Studio Access (OSA) • OSA is NOT instruction time • It’s OK to ask the Monitor for safety and tool setup refreshers • Learn new tools and processes in Classes/Workshops/Private Instruction • OSA is Monitored for safety and proper tools use • Monitor is voice of CIADC during OSA • Pay for OSA at Front Desk before entering Shop • Give Receipt to Monitor

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• If certified, and using more than 1 Department during same OSA work block, take OSA receipt with you from shop to shop; giving to each Department Monitor as you go

4. Material / Supply Purchases • Fill out Department Purchase Form (with Monitor assistance, as necessary) • Make payment at Front Desk • Give receipt to Monitor

General and Department-Specific Safety

1. CIADC Safe Practices • : inherently dangerous work environment • At CIADC, safety is priority #1 • Know how to react to accident or injury INSTINCTIVELY; this is why we require STUC renewal • Can have it all: creativity, productivity, fun, AND a safe workplace

2. Best Practices to Prevent Accidents and Injuries • Common sense: Use your head! • Awareness of self and others; make sure you set up so you can work safe and others can work safely around you • If unsure of tool or process, choose another method • Ask Monitor for safety refresher/suggestions • Group environment – ask for assistance if needed!

3. Personal Clothing • Natural fibers (cotton, wool), long pants, closed-toe shoes MANDATORY while working in ALL Departments

4. Department-Specific PPE • Safety Glasses (-or- prescriptions if full eye coverage): wear anytime using hand -or- powers tools where material becomes airborne at LOW velocity o Metal: , press, , corded/cordless drill, etc. • Safety Glasses + Clear Face Shield: wear double eye/face protection anytime using power tools (hand power, or stationary) where material becomes airborne at HIGH velocity o Metal: chop , /wire brush, , grinder, right , stationary and handheld belt sanders, etc. • #5 Welding Shade o Metal: anytime using oxy-acetylene torch, oxy-, -or- plasma cutter • #9-13 Welding Shade o Metal: anytime using MIG, TIG, Stick, -or- Flux-Cored • Flame Retardant Jacket o Metal: torch use, plasma cutter, MIG/TIG/Stick/Flux- , EVERYTHING in Grinding Room, forging (-or- apron) • Flame Retardant Apron o Metal: forging

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• Hearing Protection: Earmuff-style -or- foam ear plugs anytime you say “it’s loud in here” • Respiratory Protection o N95 Respirator - Metal: general fabrication (particulates, welding and fumes) o N95 + Organic Chemical Respirator – ALL Shops: finishing processes using solvent-based products • Monitors will remind for required and suggested PPE, as necessary

5. Minor Accidents / Injuries • First Aid Kit location • Includes items for: minor cuts, burns, particles in the eye

6. More Serious Accidents / Injuries • Call 911 for outside help • CIADC address: posted on First Aid Kit • Notify Front Desk that outside help called • Never leave injured person unattended

7. Emergency First Aid Blanket • First Aid Blanket location • Used to smother flames • Used as warming blanket to prevent shock of injured person

8. Fire Extinguishers • Fire Extinguisher locations in Department • Type A, B, C for all flame sources (combustible, chemical, electrical) • Proper use (P.A.S.S.): Pull pin, Aim at base of flame, Squeeze handles, use Sweeping motion

9. Emergency Building Evacuation • East and west Emergency Exit locations in all Shops • Do NOT use Freight Elevator for emergency exit • Outside Meeting Location: north across Schreiber Ave, at Chicago Streets and Sanitation Recycling Center Drop-Off Area (near large Blue Recycling Dumpsters)

10. All Studio Users: Extra Eyes and Ears for CIADC • Safe work conditions • Tool condition • Material and Supply inventory • Notify any concerns to Monitor immediately!

11. Headphones in Shop • MUST be able to hear Monitor • NO dangling headphone wires

12. Equipment “Cheat” Sheets • Reminders for proper tool use safety, setup, and capacities • NOT to replace instruction

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13. Flammable materials, cleaners, finishing supplies, etc. to be labeled and located in YELLOW Flammable Material Cabinet

14. Clean-Up (10-15 Minutes Before End of OSA -or- before you leave Shop) • Put tools, material, projects, and scrap away • Sweep (Individual and common work areas) • A CLEAN workspace is a SAFE workspace • Many people using facility; keep the common workspace efficient and effective for EVERYONE

Personal Deliveries, Personal Tool Use, and Storage

1. Deliveries • No outside material / supply purchases delivered to CIADC unless approved by Department Manager in advance • If approved, delivery MUST be scheduled to be received by purchaser or Department Manager during CIADC open hours

2. Personal Tool Use at CIADC • Personal non-powered use is OK • Personal power hand tools (electric, pneumatic, other) MUST be approved by Department Manager for safe condition prior to using • Personal powered -or- non-powered, freestanding “shop” equipment NOT allowed at CIADC

3. Material and Project Storage • Label material, supplies, projects w/ name and place in designated storage areas • Put large works on dollies for easy moving • Remove projects as soon as complete to free up space • All material, supplies and projects MUST be removed at end of term if not planning on being active in Department the next Term (via Class or STUC in the Department)

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Metalworking & Forging Material & Supply Purchase Form

Student/Member Name: Date Paid: Paid via: □ Check # ______□ Credit Card □ Cash Email (for receipt):

Unit of Each Description Measure Price Quantity Extended Cost Material: Misc. Class Material Fee Each $1.00 1/8" CR Round Stock 72" Length $3.00 1/4" HR Round Stock 60" Length $5.00 1/4" CR Stock 72" Length $6.00 3/8" HR Round Stock 60" Length $5.00 3/8" HR Square Stock 60" Length $6.00 1/2" HR Round Stock 60" Length $7.00 1/2" HR Square Stock 60" Length $9.00 5/8" HR Round Stock 60" Length $10.00 5/8" HR Square Stock 60" Length $12.00 1/8 x 1/2" HR Flat Stock 60" Length $5.00 1/8 x 3/4" HR Flat Stock 60" Length $6.00 1/8 x 1" HR Flat Stock 60" Length $7.00 1/8 x 1-1/2" HR Flat Stock 60" Length $8.00 1/8 x 2" HR Flat Stock 60" Length $10.00 1/4 x 3/4" HR Flat Stock 60" Length $8.00 1/4 x 1-1/2" HR Flat Stock 60" Length $12.00 1/2 x 1/2 x 1/8" HR Angle 60" Length $8.00 3/4 x 3/4 x 1/8" HR Angle 60" Length $9.00 1 x 1 x 1/8" HR Angle 60" Length $10.00 1-1/2 x 1-1/2 x 1/8" HR Angle 60" Length $12.00 2 x 2 x 1/8" HR Angle 60" Length $15.00 1/2 x 1/2 x 0.065" Square Tubing 60" Length $7.00 3/4 x 3/4 x 0.065" Square Tubing 60" Length $10.00 1 x 1 x 0.065" Square Tubing 60" Length $11.00 1-1/2 x 1-1/2 x 0.065" Square Tubing 60" Length $16.00 2 x 2 x 0.065" Square Tubing 60" Length $19.00 0.048" (18GA) CR Sheet Per Sq. Ft. $6.00 0.060" (16 GA) CR Steel Sheet Per Sq. Ft. $7.00 0.120" (11 GA) HR Steel Sheet Per Sq. Ft. $10.00 0.048" (18GA) 304 Sheet Per Sq. Ft. $14.00 0.050" 3003 Aluminum Sheet Per Sq. Ft. $7.00 0.047" C655 Silicon Sheet Per Sq. Ft. $47.00 Material Sub-Total: Supplies Sub-Total (from reverse): TOTAL DUE: see reverse side for Supplies

Note: Pricing subject to change rev061220 Unit of Each Description Measure Price Quantity Extended Cost Supplies: Each $4.00 Cutoff Wheel Each $4.00 Sanding Disc, 80 Grit Each $3.00 Flap Disc, 120 Grit Each $6.00 Surface Conditioning Disc, Medium Each $4.00 Surface Conditioning Disc, Very Fine Each $4.00 Sisal Buffing Wheel Each $14.00 Sewn Buffing Wheel Each $8.00 Loose Section Buffing Wheel Each $6.00 Sanding Belt, 3/8 x 21, 60 Grit Each $2.00 Plasma Tip and Set Set $15.00 TIG Electrode Each $5.00 TIG Ceramic Cup Each $3.00 Flux-Cored Contact Tip Each $2.00 MIG Contact Tip Each $2.00 Spool-Gun MIG Contact Tip Each $3.00 Particulate Respirator Each $5.00 Gloves, All-Leather (S, M, L) Pair $8.00 Organic Vapor Respirator Each $8.00

Supplies Sub-Total: see reverse side for Materials

Metalworking Material and Supply Resource List

Metal Supermarkets Dagger Tools Villa Park, IL Wixom, MI 630.516.0537 248.735.1123 www.metalsupermarkets.com www.daggertools.com Mild steel, stainless steel, and aluminum; Delivery available Metal shaping tools; UPS Waukegan Steel Sales, Inc. Fournier Enterprises Waukegan, IL Shelby Township, MI 847.662.2810 800.501.3722 www.waukegansteel.com www.fournierenterprises.com Mild steel, stainless steel, and aluminum; Metal drops / Scrap Metal shaping tools, aluminum welding flux, flux eyewear Depot McMaster-Carr Winchester, KY Elmhurst, IL 859.745.2650 630.833.0300 www.metalsdepot.com www.mcmaster.com Mild steel, stainless steel, and aluminum; Ships UPS EVERYTHING!!! Industrial supply company; Ships UPS Online Metals Grainger Northwood, OH Chicago, IL 800.714.2157 800.472.4643 www.onlinemetals.com www.grainger.com Steel, stainless steel, aluminum, , sheet; Ships Industrial supplies; Ships UPS UPS Atlas Metals Clark-Devon Hardware Denver, CO Chicago, IL 800.662.0143 773.764.3575 www.atlasmetal.com www.clarkdevon.com Silicon bronze sheet; Ships UPS Local hardware store with everything WeldingSupply.com The Blast Shop Elk Grove Village, IL Kenosha, WI 847.290.1070 262.654.0251 www.weldingsupply.com www.theblastshopinc.com Welding supplies; Ships UPS media blasting, powder coating WISCO Sculpt Nouveau Chicago, IL Escondido, CA 773.384.7622 760.432.8242 www.wiscoonline.com www.sculptnouveau.com Welding supplies, Protective gear; **Discount for CIADC** Pre-mix patinas and finishing products; Ships UPS Rebuilding Exchange King Architectural Metals Chicago, IL Dallas, TX 773.252.2234 800.542.2379 www.rebuildingexchange.org www.kingmetals.com Reclaimed building materials and objects Architectural metal components; Ships UPS Evanston Rebuilding Warehouse Local Home Improvement Center Evanston, IL Local Hobby Shop 847.864.9246 Local Art Supply Store www.evanstonrebuildingwarehouse.org Reclaimed building materials and objects

9/2/2020

CNC Machining Service

We offer CNC Machining Services to current CIADC Members. Members can access the benefits of our CNC without having to learn software!

What are the benefits of using a CNC ? Precision. Complexity. Repeatability.

What can you do with a CNC? Precisely create stand-alone pieces or components in plastic, , foam, or metal.

How does a CNC tie into the other “manual” Departments? & Molding: Carve models for lost wax casting. Cut patterns for . Machine molds for cold casting. Print models for lost PLA casting.

Metalworking & Forging: Cut precise, intricate, or repetitive shapes in or plate. Machine 3D components in aluminum and brass. Create jigs and fixtures.

Woodworking: Machine guitar bodies. Carve cabriole table legs. Perform multi-wood inlays. Cut precise furniture components. Create jigs and fixtures.

What CNC Machines do you have? CNC Plasma Cutter. ShopSabre SideKick 4, 52” x 49” 2D cut area, cuts any metal up to 5/8” thick

CNC . ShopSabre Pro404, 60" x 50" x 12" 2D, 2.5D, 3D cut volume + 6” rotary 4th axis, cuts plywood, hardwood, plastics, foam, aluminum, brass

3D Printer. MakerGear M2, 8" x 10" x 8" build volume, prints PLA and ABS thermoplastics

How are CNC Machining Service costs determined? Simply put, Time and Material.

For more information on costs and how to get started please visit https://www.ciadc.org/cnc- machining-service

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Open Studio Access Reservation Procedure

We have established an OSA Reservation procedure to ensure each Shop is not exceeding the maximum number we have set for health safety.

Can I reserve a spot for OSA? Yes! In order to keep numbers at a safe level, we will now be taking Open Studio Access Reservations. Please call the Front Desk at (773) 961-8498 -or- email [email protected] to reserve a spot.

How far in advance can I reserve a spot? Each week, OSA Reservations will open on Monday morning for Monday-Sunday OSA of the following week. Reservations will be taken until the beginning of the 3-hr OSA block, or until the spots are filled.

Can I reserve a spot in more than one department for a single 3-hr block? No, please prioritize which ONE Shop you would like to use for the 3-hr block. While here, if spots in other Shops are available, then you can move around Departments as usual.

What if I’m running late – how long will my spot be reserved? Your spot will be reserved until the 3-hr OSA block begins. If you are not here once OSA begins, your Reservation is void and you will be admitted only if there is space available.

Is there a way to ensure my spot will be held, even if I don’t arrive right on time? Yes, we encourage paying over the phone to eliminate time spent at the front desk and to ensure your spot is held for the full 3-hr OSA block. Your OSA Receipt will be filled out and ready to go, so all you need to do is check in at the Front Desk and head to your reserved Shop. Note: Pre-payment is not refundable.

Can I show up without reserving a spot in advance? Yes, you are welcome to drop-in without a Reservation and will be allowed to work if spots are available in the Shop of your choice. If OSA has already begun, please call or email us in advance to check the availability and to avoid showing up to a full Shop. We don’t want to turn anyone away, but to ensure health safety for all our Students and Members, we will be closely monitoring the OSA numbers.

rev061320 CIADC Programming Schedule Fall 2020 September 14 – December 23

Please note: The following schedule is subject to change. CIADC is closed during unfilled time slots; contact us to schedule a visit during these times

MO TU WE TH FR SA SU CST110-05A/B CST-OSA CST210-10 9am FMF110-05A/B FMF210-10 FMF-OSA FMF210-10 - ITD110-05A/B ITD210-10 ITD-OSA ITD210-10 12pm WDW110-05A/B WDW210-10 WDW-OSA WDW210-10 CST610-05A/B/C CST-OSA CST-OSA CST610-05A/B/C CST-OSA CST-OSA CST-OSA 12:30pm FMF610-05A/B/C FMF-OSA FMF-OSA FMF610-05A/B/C FMF-OSA FMF-OSA FMF-OSA - ITD610-05A/B/C ITD-OSA ITD-OSA ITD610-05A/B/C ITD-OSA ITD-OSA ITD-OSA 3:30pm WDW610-05A/B/C WDW-OSA WDW-OSA WDW610-05A/B/C WDW-OSA WDW-OSA WDW-OSA CST610-05A/B/C CST-OSA CST610-05A/B/C 3:30pm FMF610-05A/B/C FMF-OSA FMF610-05A/B/C - ITD610-05A/B/C ITD-OSA ITD610-05A/B/C 6:30pm WDW610-05A/B/C WDW-OSA WDW610-05A/B/C CST110-05A/B CST-OSA CST210-10 CST-OSA 7pm FMF110-05A/B FMF-OSA FMF210-10 FMF-OSA - ITD110-05A/B ITD-OSA ITD210-10 ITD-OSA 10pm WDW110-05A/B WDW-OSA WDW210-10 WDW-OSA

Codes Special Classes Schedule Interruptions CST = Casting & Molding IMMERSION CLASSES CIADC Closed for Programming: FMF = Metalworking & Forging • Nov 30-Dec 11, 2-wks, Mon-Fri, • Nov 26-27 (Thanksgiving) ITD = & 9am-12pm • Dec 24-Jan 3, 2021 (Holiday Break) WDW = Woodworking • Dec 14-18, 1-wk, Mon-Fri, 100-level Class = Adult, ages 16+, Intro Skill Level (5-wks, A/B Sessions) 9am-12pm 200-level Class = Adult, ages 16+, All Skill Level (10-wks) • Dec 14-18, 1-wk, Mon-Fri, 600-level Class = Teen, ages 12-15, All Skill Level (5-wks, A/B/C Sessions) 7pm-10pm OSA = Open Studio Access