Tool and Die Makers, Turret and Engine Lathe Operators, Sheet Metal
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Tool and Die Maker Level 1
Tool and Die Maker Level 1 Rev. March, 2013 Tool and Die Maker Unit: A1 Safety in the Machine Shop Level: One Duration: 7 hours Theory: 7 hours Practical: 0 hours Overview: This unit of instruction is designed to introduce safety requirements and Workplace Hazardous Materials Information System, WHMIS, identification and compliance with machine shop (basic) safety, and safe procedures used in erecting and securing block and tackle equipment according to manufacturer’s guidelines. Material covered includes: Safety requirements and WHMIS Machine shop (basic) safety Block and tackle fundamentals Percent of Objectives and Content: Unit Mark (%) 1. Identify the safety requirements as they apply to WHMIS with 25% emphasis on a. Positive perspective regarding accident prevention and job site safety b. WHMIS defined and the format used to convey information about hazardous materials in the workplace c. Information found on supplier and workplace labeling using WHMIS d. Information from Manitoba Labour, Workplace and Safety and Health Division - Workplace Bulletins e. Hazardous materials in accordance with WHMIS f. Compliance with government safety standards and regulations 2. Identifies and complies with machine shop (basic) safety: 50% a. General safety precautions b. Housekeeping, personal protective equipment, clothing c. Guards d. Grinding e. Block and tackle f. Specific health hazards and associated precautions Fumes and skin-contact with toxic substances Mechanical vibration Noise g. Fire prevention controls Types of fire-fighting equipment Types of fires Personal protective clothing h. Installation, maintenance and inspection of safety equipment Fire extinguishers 1 Rev. March, 2013 i. Personal Protective equipment Dust mask Respirator Hearing protection Safety glasses Protective clothing 3. -
Railway Employee Records for Colorado Volume Iii
RAILWAY EMPLOYEE RECORDS FOR COLORADO VOLUME III By Gerald E. Sherard (2005) When Denver’s Union Station opened in 1881, it saw 88 trains a day during its gold-rush peak. When passenger trains were a popular way to travel, Union Station regularly saw sixty to eighty daily arrivals and departures and as many as a million passengers a year. Many freight trains also passed through the area. In the early 1900s, there were 2.25 million railroad workers in America. After World War II the popularity and frequency of train travel began to wane. The first railroad line to be completed in Colorado was in 1871 and was the Denver and Rio Grande Railroad line between Denver and Colorado Springs. A question we often hear is: “My father used to work for the railroad. How can I get information on Him?” Most railroad historical societies have no records on employees. Most employment records are owned today by the surviving railroad companies and the Railroad Retirement Board. For example, most such records for the Union Pacific Railroad are in storage in Hutchinson, Kansas salt mines, off limits to all but the lawyers. The Union Pacific currently declines to help with former employee genealogy requests. However, if you are looking for railroad employee records for early Colorado railroads, you may have some success. The Colorado Railroad Museum Library currently has 11,368 employee personnel records. These Colorado employee records are primarily for the following railroads which are not longer operating. Atchison, Topeka & Santa Fe Railroad (AT&SF) Atchison, Topeka and Santa Fe Railroad employee records of employment are recorded in a bound ledger book (record number 736) and box numbers 766 and 1287 for the years 1883 through 1939 for the joint line from Denver to Pueblo. -
Tool & Die Maker
Tool & Die Maker (Press Tools, Jigs & Fixtures) GOVERNMENT OF INDIA MINISTRY OF SKILL DEVELOPMENT & ENTREPRENEURSHIP DIRECTORATE GENERAL OF TRAINING COMPETENCY BASED CURRICULUM TOOL & DIE MAKER (PRESS TOOLS, JIGS & FIXTURES) (Duration: Two Years) CRAFTSMEN TRAINING SCHEME (CTS) NSQF LEVEL- 5 SECTOR – CAPITAL GOODS AND MANUFACTURING Tool & Die Maker (Press Tools, Jigs & Fixtures) TOOL & DIE MAKER (Press Tool, Jigs & Fixture) (Engineering Trade) (Revised in 2018) Version: 1.1 CRAFTSMEN TRAINING SCHEME (CTS) NSQF LEVEL - 5 Developed By Ministry of Skill Development and Entrepreneurship Directorate General of Training CENTRAL STAFF TRAINING AND RESEARCH INSTITUTE EN-81, Sector-V, Salt Lake City, Kolkata – 700 091 Tool & Die Maker (Press Tools, Jigs & Fixtures) ACKNOWLEDGEMENT The DGT sincerely acknowledges contributions of the Industries, State Directorates, Trade Experts, Domain Experts and all others who contributed in revising the curriculum. Special acknowledgement is extended by DGT to the following expert members who had contributed immensely in this curriculum. List of Expert members contributed/ participated for finalizing the course curriculum of TDM (Press Tools, Jigs & Fixtures) trade held on 16.05.17 at Govt. ITI- Aundh, Pune Name & Designation S No. Organization Remarks Shri/Mr./Ms. Industry Experts 1. Dr. K C Vora, Sr. Dy. Director & The Automotive Research Chairman Head, Arai Academy Association of India, S.No.102, Vetal Hill, Off Paud Road, Kothrud, Pune 2. Jayanta Patra, Sr. Manager Micromatic Machine Tools (P) Ltd. Member 240/241,11th Main, 3rd Phase, Peenya Industrial Area, Bangalore 3. Kashinath M. Patnasetty, Head Ace Designers Ltd. Plot No. 7&8, II Member - Application Support Group Phase Peenya Industrial Area, Bangalore 4. -
Product Catalog This Hobart® Catalog Represents an Interim Stage in the Brand Consolidation Process Announced by Hobart Brothers Company in May 2013
Product Catalog This Hobart® catalog represents an interim stage in the brand consolidation process announced by Hobart Brothers Company in May 2013. Included are products branded Tri-Mark® by Hobart alongside Hobart products. In these instances, the products are identical in formulation and manufacturing. Ultimately, Hobart will replace all Tri-Mark options. The catalog now also includes aluminum products formerly under the MAXAL® brand. Why the consolidation and this transition? In one word: simplification. Offering a single Hobart brand allows distributors and end users access to a full line of filler metals, ensuring the right product for the right application — every time. The addition of our collaborative-based service and filler metal expertise helps provide solutions to lower costs and increase productivity. For further information, contact our customer service team at 800-424-1543 or call our Applications Engineering Team at 800-532-2618 or email [email protected] Table of Contents Mild Steel & Low Alloy Stick Electrodes AWS Classifications and Oven Storage and Reconditioning of Stick Electrodes ............................................................... 2 Pipemaster® Pro-60, Pipemaster® 60, Hobart® 610 ...................................................................................................... 3 Pipemaster® 70, Pipemaster® 80, Pipemaster® 90 ......................................................................................................... 4 Hobart® 335A, Hobart® 335C, Hobart® 447A -
Boilermaker Health & Safety Manual
Boilermakers Health & Safety Manual ihsa.ca Boilermakers Health & Safety Manual Infrastructure Health & Safety Association 5110 Creekbank Road, Suite 400 Mississauga, Ontario L4W 0A1 Canada 1-800-263-5024 ihsa.ca 1 Boilermakers Health & Safety Manual IHSA has additional information on this and other topics. Visit ihsa.ca or call Customer Service at 1-800-263-5024. The contents of this publication are for general information only. This publication should not be regarded or relied upon as a definitive guide to government regulations or to safety practices and procedures. The contents of this publication were, to the best of our knowledge, current at the time of printing. However, no representations of any kind are made with regard to the accuracy, completeness, or sufficiency of the contents. The appropriate regulations and statutes should be consulted. Readers should not act on the information contained herein without seeking specific independent legal advice on their specific circumstance. The Infrastructure Health & Safety Association is pleased to answer individual requests for counselling and advice. This manual was developed, reviewed, and endorsed by the Boilermakers Labour-Management Health and Safety Committee in association with IHSA. Manual IHSA editor: Lori-Lynn Bonnell, design and illustrations: Philippa Giancontieri; project manager: Mike Russo. The Infrastructure Health & Safety Association would like to thank the members of the working group for contributing their knowledge, experience, and time to produce a health and safety manual that will benefit both labour and management in the boilermaker sector. The working group included representatives from the Boilermaker Contractors’ Association (BCA) as well as: · Marty Albright – Alstom Power Canada Inc. -
Metalworking & Forging Safety and Tool Use Certification (STUC
Metalworking & Forging Safety and Tool Use Certification (STUC) STUC-at-Home; Fall 2020 Thank you for registering for 1 or more Department STUCs! Fall 2020 OSA dates are September 14- December 23. We look forward to having you in the Shops soon! In this STUC packet, you will find: 1. CIADC Health Safety Guidelines (Before Entering and In-Shop) • Our guide on health safety measures that Staff, Students, Members, and Visitors must follow to ensure the health safety of everyone while at CIADC. We appreciate your cooperation with this! For more details about our Healthy Safety Plan, click here. 2. Metal Shop-Specific PPE – Shared vs. Purchase • What PPE is required in the Metal Shop, and what we require/recommend YOU purchase 3. Metalworking & Forging Department STUC • **NEW** Items in Department • General and Department-specific information for you to know 4. Metalworking & Forging Department Material & Supply Purchase Form • What is currently offered 4-Sale in the Metal Shop 5. Metalworking & Forging Department Resource List • Where else to purchase material, supplies, PPE, etc. specific to Department 6. **NEW** Members: CNC Machining Services 7. OSA Reservation Procedure • To ensure we do not exceed the maximum safe amount of people in Shops during OSA, we are implementing an OSA reservation system 8. Programming Schedule • Class and OSA schedule for the upcoming term To Complete STUC: 1. Submit shop-specific online STUC quiz (click here for link) 2. Pre-Pay for 5-OSAs (Access Members only; will be invoiced) 3. Renew Liability Waiver (as -
Mechanical Metalworking: from Manual to Computer-Based Processes
August 04, 2021 Mechanical metalworking: from manual to computer-based processes Just like in an ordinary kitchen, there is more to the steelmaker’s kitchen than just the processes where high temperature plays a crucial role, such as boiling, roasting or baking. Before a dish can be served, it needs additional work to make it more appealing. The same is true of metals. Prior to their use, plates, tubes, rods and complex steel castings are subject to cold forming by special metalworking machines and lathes, which become more and more sophisticated each year. History of mechanical metalworking Let’s look first into the history of mechanical metalworking and its origins. Unlike many other processes that are unique to steelmaking, some ideas related to the mechanical working of metal surfaces came from related areas. The ancient Egyptians had devices for drilling holes in stones. Wood machining equipment that later evolved into turning lathes existed in the sixth and seventh centuries BC. Yet these types of processes were not applied to metals for hundreds of years. For a long time, metal surface treatment had several restricting factors. First, it required harder tools. Second, small-batch production did not need high-precision metalworking. Third, the industrial revolution and mass production of uniform products only became a reality in the 18th-19th centuries. The third reason was a key prerequisite for the appearance of mechanical metalworking. Smiths that made goods for individual orders gave way to large industrial manufacturers and factories that had the capacity to produce large quantities of uniform metal goods. Gunsmiths were among the first to appreciate the importance of standardised metalworking. -
An Analysis of the Metal Finds from the Ninth-Century Metalworking
Western Michigan University ScholarWorks at WMU Master's Theses Graduate College 8-2017 An Analysis of the Metal Finds from the Ninth-Century Metalworking Site at Bamburgh Castle in the Context of Ferrous and Non-Ferrous Metalworking in Middle- and Late-Saxon England Julie Polcrack Follow this and additional works at: https://scholarworks.wmich.edu/masters_theses Part of the Medieval History Commons Recommended Citation Polcrack, Julie, "An Analysis of the Metal Finds from the Ninth-Century Metalworking Site at Bamburgh Castle in the Context of Ferrous and Non-Ferrous Metalworking in Middle- and Late-Saxon England" (2017). Master's Theses. 1510. https://scholarworks.wmich.edu/masters_theses/1510 This Masters Thesis-Open Access is brought to you for free and open access by the Graduate College at ScholarWorks at WMU. It has been accepted for inclusion in Master's Theses by an authorized administrator of ScholarWorks at WMU. For more information, please contact [email protected]. AN ANALYSIS OF THE METAL FINDS FROM THE NINTH-CENTURY METALWORKING SITE AT BAMBURGH CASTLE IN THE CONTEXT OF FERROUS AND NON-FERROUS METALWORKING IN MIDDLE- AND LATE-SAXON ENGLAND by Julie Polcrack A thesis submitted to the Graduate College in partial fulfillment of the requirements for the degree of Master of Arts The Medieval Institute Western Michigan University August 2017 Thesis Committee: Jana Schulman, Ph.D., Chair Robert Berkhofer, Ph.D. Graeme Young, B.Sc. AN ANALYSIS OF THE METAL FINDS FROM THE NINTH-CENTURY METALWORKING SITE AT BAMBURGH CASTLE IN THE CONTEXT OF FERROUS AND NON-FERROUS METALWORKING IN MIDDLE- AND LATE-SAXON ENGLAND Julie Polcrack, M.A. -
TOOL & DIE MAKER (Press Tool, Jigs & Fixture) (Dual Mode)
CURRICULUM FOR THE TRADE OF TOOL & DIE MAKER (Press Tool, Jigs & Fixture) (Dual Mode) UNDER DUAL TRAINING SYSTEM BY GOVERNMENT OF INDIA MINISTRY OF SKILL DEVELOPMENT & ENTREPRENEURSHIP DIRECTORATE GENERAL OF TRAINING 1 PROPOSED TIME DISTRIBUTION FOR TOOL & DIE MAKER (PRESS TOOL JIGS & FIXTURE) TRADE UNDER INDUSTRY INSTITUTE - TRAINING SCHEME BLOCK THEORY PRAC. WSC/ ENGG. EMP. ECA, REM. WITH CAL DRG. SKILL LIB. & DURATION OTHERS BLOCK – I 510 hrs. 830 hrs. 170 250 110 50 hrs. 160 hrs. (12 hrs. hrs. hrs. Revision months/52 & Test Weeks duration ) Institute level trg. BLOCK – II --- 1560 HRS. --- --- --- --- --- (09 months /39 weeks duration) Industry level trg. BLOCK – III 100 hrs. 210 hrs. 50 60 hrs. --- 20 hrs. Last 2 (3 months/ (Practical hrs. weeks 13 Weeks practice and revision duration) submission of & exam. Institute report related level trg. to industry training) GRAND 610 2600 HRS. 220 310 110 70 HRS. 240 TOTAL HRS. HRS. HRS. HRS. HRS. Total duration of training inclusive of Industry & Institute is 2 years (4160 HRS.) 2 GENERAL INFORMATION FOR INSTITUTE (ITI) 1. Name of the Trade : Tool & Die Maker (Press Tool, Jigs & Fixture ) (Dual mode) 2. NCO Code No. : 7222.0200, 7222.0300, 7223.0200 3. Duration of Craftsmen Training : Two years (Three Blocks) 4. Power norms : 20 KW 5. Space norms : 166 Sq. mt. 6. Entry qualification : Passed 10th Class with Science and Mathematics under 10+2 system of Education or its equivalent 7. Trainees per unit : 16 (Supernumeraries/Ex-Trainee allowed:5) 8 a. Qualification for Instructor : Degree in Mechanical Engineering from recognized Engineering College/university with minimum two-year experience in the relevant field. -
Small Enterprise Manufacturing Support Programme [Semsp]
SMALL ENTERPRISE MANUFACTURING SUPPORT PROGRAMME [SEMSP] #BuyLocalBuyMadeInSA This scheme/fund is targeted at township and rural area-based entrepreneurs with a consideration for small-scale manufacturers located in cities. 1. PURPOSE a. To provide financial and business development support to small enterprises in the manufacturing industry sub-sectors b. To provide infrastructure to small enterprises in the manufacturing industry sub- sectors c. To provide market access opportunities to small enterprises (public and private sectors) d. To facilitate aggregate input costs for raw materials e. To prioritise manufacturing industry sub-sectors with good job creation potential, namely: furniture manufacturing metal and steel manufacturing chemical manufacturing agro-processing f. To contribute to the resuscitation of township and rural economies 2. SCOPE OF THE SEMSP a. The programme will be applicable to all the manufacturing industry sub-sectors, but will priorities furniture manufacturing, metal and steel manufacturing, petroleum & chemical manufacturing as well as food and beverages manufacturing (agro- processing). b. The programme will support the following categories of small enterprises that must be operating in townships and rural areas: c. Furniture manufacturers, including coffin makers. d. Manufacturers and suppliers of iron and steel products (steel erector, welder, boilermaker, pipefitter, millwright, blacksmith, gunsmith). e. Manufacturers of sanitizers, disinfectants, water, recycling, paints, oils, and related products. -
1. Hand Tools 3. Related Tools 4. Chisels 5. Hammer 6. Saw Terminology 7. Pliers Introduction
1 1. Hand Tools 2. Types 2.1 Hand tools 2.2 Hammer Drill 2.3 Rotary hammer drill 2.4 Cordless drills 2.5 Drill press 2.6 Geared head drill 2.7 Radial arm drill 2.8 Mill drill 3. Related tools 4. Chisels 4.1. Types 4.1.1 Woodworking chisels 4.1.1.1 Lathe tools 4.2 Metalworking chisels 4.2.1 Cold chisel 4.2.2 Hardy chisel 4.3 Stone chisels 4.4 Masonry chisels 4.4.1 Joint chisel 5. Hammer 5.1 Basic design and variations 5.2 The physics of hammering 5.2.1 Hammer as a force amplifier 5.2.2 Effect of the head's mass 5.2.3 Effect of the handle 5.3 War hammers 5.4 Symbolic hammers 6. Saw terminology 6.1 Types of saws 6.1.1 Hand saws 6.1.2. Back saws 6.1.3 Mechanically powered saws 6.1.4. Circular blade saws 6.1.5. Reciprocating blade saws 6.1.6..Continuous band 6.2. Types of saw blades and the cuts they make 6.3. Materials used for saws 7. Pliers Introduction 7.1. Design 7.2.Common types 7.2.1 Gripping pliers (used to improve grip) 7.2 2.Cutting pliers (used to sever or pinch off) 2 7.2.3 Crimping pliers 7.2.4 Rotational pliers 8. Common wrenches / spanners 8.1 Other general wrenches / spanners 8.2. Spe cialized wrenches / spanners 8.3. Spanners in popular culture 9. Hacksaw, surface plate, surface gauge, , vee-block, files 10. -
Occupational Standard/ Qualification Pack – Under Industry Validation
Occupational Standard/ Qualification Pack – Under Industry Validation 1. Qualification Pack - Draughtsman - Civil 2. Qualification Pack - Draughtsman - Piping 3. Qualification Pack - Electroplating Operator 4. Qualification Pack - Flux Cored Arc Welder (Semi-Automatic) 5. Qualification Pack - Forger 6. Qualification Pack - Lab Technician - Metal Testing 7. Qualification Pack - Lab Technician - Radiographic Testing 8. Qualification Pack - Manual Metal Arc Welder Level 2 9. Qualification Pack - Manual Metal Arc Welder Level 3 10. Qualification Pack - Manual Metal Arc Welder Level 4 11. Qualification Pack - Operator - Broaching Machine 12. Qualification Pack - Operator - Plate Bending Machine 13. Qualification Pack - Operator - Shot Blasting and Grit Blasting 14. Qualification Pack - CNC Operator - Electric Discharge Machine (Spark Erosion) 15. Qualification Pack - CNC Setter cum operator - Electric Discharge (Spark Erosion) Machine 16. Qualification Pack - Operator - Electric Discharge Machine (Spark Erosion) (Non-Conventional) 17. Qualification Pack - Setter cum Operator - Electric Discharge (Spark Erosion) (Non-Conventional) 18. Qualification Pack - Oxy fuel gas cutter Level 2 19. Qualification Pack - Oxy fuel gas cutter Level 3 20. Qualification Pack - Plasma Cutter Manual 21. Qualification Pack - Resistance Spot Welding Machine operator 22. Qualification Pack - Stud welding operator 23. Qualification Pack - Submerged Arc Welder 24. Qualification Pack - Tool and Die Maker 25. Qualification Pack - Tungsten Inert Gas Welder Level 4 Please click here to visit the Latest Updated Draft of Qualification Packs. (Link it to http://jmp.sh/beQNnVm) If you are from the Capital Goods Sector and want to become part of draft Qualification Pack validation. Please feel free to write to us on [email protected] for details. .