V1.2014 PROGRAMME SPECIAL MACHINES www.unior-specialmachines.com Plan • CUSTOMERS REFERENCE p3 • QUALITY MANAGEMENT p4 • PRODUCTS p5 • REFERENCE WORKPIECES FOR AUTOMATIVE INDUSTRY p15 • REFERENCE WORKPIECES PER MACHINES TYPES p20 Customers Quality management Products Rotary Indexing Table Flexible-Processing End Facing Deep Drilling Machines Machines Cells Type FPZ Machines Type TBM und KTBM Flexible Machines Flexible Machines 5-Axis-Processing Special/Transfer Type UH Type KWTB Modules Type RHW Machines Rotary Indexing Table Machines • Technical data High-speed machining of workpieces 3 Axe x 8 stations indexing table/more options on customer’s demand Revolver (6 or 8 tools) / Magazine (20 or 30 tools) Multiple spindle machining head usage Siemens/Indramat standard control unit/others on customer’s demand MQL (Minimum Quantity Lubrication) / emulsion / dry processing Flexible Processing Cells FPZ • Technical data X- Axe with stroke up to 600 mm Y- Axe with stroke up to 1200 mm Z- Axe mit stroke up to 500 mm C- Axe/rotation Axe 360° with clamp system Revolver / magazine, multiple spindel drilling head / different Variants Working space 650 x 600 x 400 mm End-Facing Machines • Technical data Coordinate drilling Thread cutting interior/exterior Chamfering Contour milling Lathing Frontal alignment Standard Deep Drilling Machines • Technical data TBM 15 Drillsystem ELB Drilling in full ø 2 – 15 mm Redrilling max 20 mm Depth of drill up to 1000 mm • Technical data TBM 30 Drillsystem ELB / BTA Drilling in full ø 6 – 30 mm Redrilling max 60 mm Depth of drill up to 2000 mm • Technical data TBM 60 Drillsystem ELB / BTA Drilling in full ø 16 – 65 mm Redrilling ø max 150 mm Depth of drill up to 10 000 mm Special Deep Drilling Machines • Technical data Deep drilling machine Typ KTBM Deep drilling & milling Contour milling & thread cutting Drilling in full ø 4 – 100 mm Depth of drilling 2500 mm Milling tool up to ø 100 mm Flexible Machines Type UH • Technical data Machining of rotational workpieces MQL/dry machining Deep drilling and milling/contour milling/drilling of oil holes Max. lenght of workpieces up to 3500 mm End-facing Axial machining AF Machines (Heavy-Duty Vehicles) • Technical data Machining of crankshafts up to 3500 mm Axial & radial drilling/oil holes Weight reduction drilling End-facing/Contour-milling Frontal alignment/balancing Centering AF Machines (Passenger Vehicles) CUTTING and DEEP DRILLING AXIAL CENTERING – Op. 10 Op. 40 & Op.60 MACHINING Op. 100 CONCEPT 1: CONCEPT 1: CONCEPT 1: Geometrical centering 2-Spindle version Transfer machine (2 x 3-axis unit) 3-spindle version CONCEPT 2: CONCEPT 2: CONCEPT 2: Swivel table machine Balance centering 2-revolver turrets (2 x 2-axis unit, 3D clamping CONCEPT 3: device) Flexible process cell Other Special / Transfer Machines • Technical data Tailor-made multiple machine systems Individual und profesisonal solution accord. customer’s workpiece Support by concept, development and design Contruction & production Functionality tests & fine-tuning of parameters Pre-series production tests REFERENCE WORKPIECES FOR AUTOMATIVE INDUSTRY www.unior-specialmachines.com Workpieces: Powertrain ROCKER ARM VALVE CAMSHAFT COVER CYLINDER HEAD CONNECTING ROD CYLINDER BLOCK BEARING FRAME OILSUMP FLYWHEEL BALANCER WEIGHT CRANKSHAFT Workpieces: Powertrain VALVE CAP COMMON-RAIL AIR INTAKE VARIABLE CAM UNIT INJECTION NOZZLE TURBINE HOUSING ROCKER ARM AXLE OIL PUMP ENGINE HOLDER HOUSING VACUUM PUMP PERIPHERAL UNITS CARRIER VARIOUS PUMP HOUSING HOUSING Workpieces: Drivetrain WHEEL CARRIER STEERING PARTS POWER STEERING HOUSING BRAKE DISC / BRAKE HOUSING FRONT / BACK AXLE CARRIER 2WD / AWD SUBFRAME STEERING JOINTS AXLE CARRIER VARIOUS STEERING PARTS Workpieces: Transmission GEAR CARRIER PLANETARY GEAR ROD SHAFT CARRIER INPUT / OUTPUT SHAFT INPUT SHAFT PLANETARY GEAR CARRIER GEAR SLIDE PLANETARY GEAR CARRIER GEAR SHAFT PLANETARY SHAFT FLANGE SHAFT REFERENCE WORKPIECES PER MACHINES TYPES www.unior-specialmachines.com Workpieces - Rotary Indexing Table Machines ENGINE CARRIER PLANETARY GEAR CARRIER WHEEL CARRIER VALVE COVER ENGINE HOLDER ENGINE HOLDER BEARING CAP POWER STEERING POWER STEERING ENGINE CARRIER SUBFRAME GEAR SLIDE Workpieces - Flexible Processing Cells FPZ OIL PUMP HOUSING VACUUM PUMP HOUSING OIL PUMP HOUSING OIL PUMP HOUSING TURBINE VACUUM PUMP HOUSING PLANETARY GEAR VVT CAM UNIT PLANETARY GEAR CARRIER CARRIER Workpieces - End Facing Machines PLANETARY SHAFT SHAFT BALANCER WEIGHT CRANKSHAFT CAST JOINT DRIVE SHAFT FLANGE SHAFT GEAR SHAFT ROCKER ARM AXLE Workpieces - Deep Drilling Machines CRANKSHAFT INJECTION NOZZLE ROCKER SHAFT AXLE ROCKER ARM INPUT SHAFT INPUT SHAFT ENGINE BLOCK CONNECTING INPUT SHAFT ROD Workpieces – Flexible Machines Type UH OIL PUMP HOUSING CAMSHAFT INPUT SHAFT INPUT SHAFT CRANKSHAFT FLYWHEEL TURBINE HOUSING COMMON RAIL ENGINE HEAD Workpieces - Other Special Machines OIL SUMP BEARING FRAME ENGINE BLOCK AIR INTAKE MANIFOLD AXLE CARRIER GEAR HOUSING ENGINE HEAD COMMON RAIL AXLE CARRIER .